DR 18 HP User Manual

DR CHIPPER
Operating & Assembly Instruction Manual
Model: 18.0 HP C182-CHP
This manual contains information concerning proper and improper operating procedures, warnings, maintenance, troubleshooting, assembly, and tips. Everyone who operates this machine should read these instructions and be thoroughly familiar with them.
P/N 913-0057
09/18/01
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SECTION I - SAFETY
This symbol points out important safety instructions which, if not followed,
could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate your chipper. Failure to comply with these instructions may result in personal injury. When you see this symbol - heed its warning.
THIS MACHINE IS CAPABLE OF INFLICTING SERIOUS INJURY IF
OPERATED IMPROPERLY -- READ WARNINGS & CAUTION LABELS.
INTENDED USE
Never use your chipper for any other purpose than chipping limbs It is designed for this use and any other
use many cause serious injury.
DANGER: Rotating cutting blade.
Keep hands and feet out of inlet and discharge opening while machine is running.
DANGER: This machine can CRUSH, GRIND, CUT, and SEVER parts of your body if
they enter the inlet or discharge area of your chipper.
DANGER: Your chipper was built to be operated according to the rules for safe operation
in this manual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. If you violate any of these rules, you may cause serious injury to yourself or others.
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WARNING: The Engine Exhaust from this product contains chemicals known to the state of
California to cause cancer, birth defects or other reproductive harm.
GENERAL OPERATION
Read this owner’s manual carefully in its entirety
before attempting to assemble this machine. Read, understand, and follow all instructions on the machine before operation. Be completely familiar with the controls and the proper use of the machine before operating it. Keep this manual in a safe place for future and regular reference and for ordering replacement parts.
Your chipper is a powerful tool, not a plaything.
Therefore, exercise extreme caution at all times. Your unit has been designed to chip. Do not use it for any other purpose.
Never allow children under the age 16 to operate
the unit. Children 16 years or older should only operate the unit under close parental supervision. Only responsible individuals who are familiar with these rules of safe operation should be allowed to use your unit.
Always wear safety glasses or safety goggles,
during operation and while performing an adjustment or repair, to protect eyes from foreign objects that may be thrown from the machine. Be sure your glasses fit properly.
Wear sturdy, rough-soled work shoes and close
fitting slacks and shirt. Shirt and slacks that cover the arms and legs and steel-toed shoes are recommended. Secure hair above shoulders and do not wear loose clothes or jewelry that can be caught in moving parts. Never operate a unit in bare feet, sandals or sneakers. Wear gloves when feeding material into the chipper chute. Be sure your gloves fit properly and do not have loose cuffs or drawstrings.
Do not operate while under the use of alcohol,
drugs, or medication. A clear mind is essential for safety.
Do not allow anyone who is not alert to operate
this machine.
The machine should only be operated on a level
surface. Never operate your unit on a slippery, wet, muddy, or icy surface.
Keep the area of operation clear of all persons,
particularly small children and pets. Stop the engine when they are in the vicinity of the unit. Keep work area clean and clear of branches or obstacles which could cause you to stumble or fall.
Never place your hands, feet, or any part of your
body in the chipper chute, discharge or near any moving part while the engine is running. Keep clear of the discharge opening at all times. If it becomes necessary to push material into the
chipper chute, use a small diameter stick, NOT YOUR HANDS.
Keep your face and body back from chipper
chute to avoid accidental bounce back of any material.
Do not attempt to chip material larger than
specified in the manual. Personal injury or damage to the machine could result.
If it is necessary for any reason to unclog the
feed intake or discharge openings or to inspect or repair the machine where a moving part can come in contact with your body or clothing, stop the machine and allow it to cool. Disconnect the spark plug before attempting to unclog, inspect or repair.
When feeding material into this equipment, be
extremely careful that pieces of metal, rocks, or other foreign objects are not included. Personal injury or damage to the machine could result.
Do not allow an accumulation of processed
material to build-up in the discharge area as this will prevent proper discharge and can result in kick-back from the chipper chute.
If the cutting mechanism strikes a foreign object
or if your machine should start making an unusual noise or vibration, immediately stop the engine and allow the machine to come to a complete stop. Disconnect the spark plug wire
and move it away from the spark plug. Take the following steps: a. Inspect for damage. b. Repair or replace any damaged parts. c. Check for any loose parts and tighten to assure
continued safe operation.
Muffler and engine become hot and can cause a
severe burn. Do not touch.
Do not allow any part of the engine, especially
around the cooling fans and muffler, to become
clogged with leaves, oil, grease or any other
combustible material.
Do not operate engine if air cleaner or cover over
carburetor air-intake is removed, except for
adjustment. Removal of such parts could create
a fire hazard.
Keep all other guards and safety devices in place
and operating properly.
Do not use the unit with the chipper hopper
removed.
Only use accessories approved for this machine
by the manufacturer. Read, understand, and
follow all the instructions provided with the
approved accessory.
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Only operate unit in good daylight. Do not
operate unit at night or in dark areas where your vision may be impaired.
CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of small children.
Keep children out of the work area and under the watchful eye of a
responsible adult other than the operator.
Be alert and turn the unit off if a child enters the area.
Never allow children under the age of 16 to operate the chipper.
REPAIR AND MAINTENANCE SAFETY
Use extreme care in handling gasoline and other
fuels. They are extremely flammable and the vapors are explosive.
Store fuel and oil in approved containers, away
from heat and open flame, and out of the reach of children. Check and add fuel before starting the engine. Never remove gas cap or add fuel while the engine is running. Allow engine to cool at least two minutes before refueling.
Replace gasoline cap securely and wipe off any
spilled gasoline before starting the engine as it may cause a fire or explosion. Extinguish all cigarettes, cigars, pipes and other sources of ignition.
Never refuel unit indoors because flammable
vapors will accumulate in the area.
Never store the machine or fuel container inside
where there is an open flame or spark, such as a gas hot water heater, space heater, clothes dryer or furnace.
To reduce fire hazard, keep engine and muffler
free of debris build-up. Clean up fuel and oil spillage. Allow unit to cool at least five minutes before storing.
Before cleaning, repairing, or inspecting, make
certain the flywheel and all moving parts have stopped. Disconnect both keep them away from the spark plugs to prevent accidental starting. Do not use flammable solutions to clean air filter.
Check the blade and engine mounting screws at
frequent intervals for proper tightness. Also visually inspect blade for wear or damage. Replace the blades with parts which meet original equipment specifications.
spark plug wires and
If situations occur which are not covered by this
manual, use care and good judgment. Contact
your dealer for assistance.
Knives should be checked for sharpness and the
nuts and bolts attaching them to the flywheel for
tightness every 8-10 hours of operation.
Never tamper with safety devices. Check their
proper operation regularly.
Never run this machine in an enclosed area as
the exhaust from the engine contains carbon
monoxide, which is an odorless, tasteless, and
deadly poisonous gas.
Never operate your chipper in poor mechanical
condition or when in need of repair. Periodically
check and keep all nuts, bolts, and screws tight
to be sure the equipment is in safe working
condition. Be sure all safety guards and shields
are in proper position. These safety devices are
for your protection.
Inspect the belt each time you use the unit. Look
for damage, worn areas or tears. Do not use the
unit if this condition exists.
If your machine strikes any foreign object or
starts making an unusual noise or vibration,
immediately shut off engine, disconnect spark
plug wire from spark plug, and allow all moving
parts to come to a complete stop. Inspect for
damage and repair and or replace damaged
parts. Check for and tighten any loose parts.
Do not tamper with the engine’s governor setting.
The governor controls the maximum safe
operation speed and protects the engine. Over-
speeding the engine is dangerous and will cause
damage to the engine and to the other moving
parts of the machine. See your authorized dealer
for engine governor adjustments.
BEFORE STARTING ENGINE, ALWAYS CHECK OIL LEVEL!
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Only operate your chipper from the operator zone.
Know how to turn your unit off.
Never move your chipper or leave it unattended with the engine running.
Follow engine owner’s manual for engine maintenance and repair.
YOUR RESPONSIBILITY
Restrict the use of this power machine to persons who read, understand and
follow the warnings and instructions in this manual and on the machine.
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
HAZARD: This unit is equipped with an internal combustion
engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
In the State of California, the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your Briggs & Stratton servicing dealer.
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TOWING SAFETY
Obey all state and local regulations when towing
on public roads and highways.
Before towing, be certain the chipper is correctly
and securely attached to the towing vehicle and the safety chains are in place. Leave slack in chains for turning allowance.
Don’t allow anyone to sit or ride on your chipper.
They can easily fall off and be seriously injured.
Never carry any cargo or wood on your chipper.
It may fall off and endanger vehicles following you.
Allow for added length for your chipper when
turning, parking, crossing intersections, and in all
driving situations.
Be
careful when backing up: you can easily jack-
knife your chipper.
Adjust towing speed for terrain and conditions.
Do not exceed 35 mph when towing. The
chipper should be level when towing, and it will
pull nicely on smooth roads. Because there is no
suspension, it will tend to bounce more on rough
roads. Be extra cautious when towing over
bumpy or rough terrain including railroad
crossings.
SECTION II - ASSEMBLY INSTRUCTIONS
PACKAGE CONTENTS
SKID PARTS BOX BOLT BAG
CHIPPER CHIPPER HOPPER 4 EA – 5/16-18 X ¾” CARRIAGE BOLTS
HITCH ARMS STAND 4 EA – 5/16-18 NYLOCK NUT
HITCH ASSEMBLY GLASSES 4 EA – 5/16 USS FLATWASHER
PARTS BOX OWNER’S MANUAL 2 EA – ½-13 X 3” HHCS
ENGINE MANUAL 4 EA – ½-13 X 1 ¼” HHCS BOLT BAG 2 EA – ½-13 GRIPCO NUT WIRE HARNESS 1 EA – 3/16 HAIR COTTER PIN 10 EA – CABLE TIES 2 EA – HITCH ARM MOUNTING PLATES 1 EA – ENGINE KEY
TOOLS REQUIRED FOR ASSEMBLY
7/16” Wrench or Socket - 2 required
1/2” Wrench or Socket - 2 required
3/4” Wrench or Socket - 2 required
STEP I – UNPACKING AND CHECKING CONTENTS
1. Remove the all items from the crate.
2. After unpacking the crate, compare the contents with the list above.
3. If any parts are missing, contact Country Home Products at 800-376-9637.
4. Assembly should be done on a clean, level surface.
STEP II – ASSEMBLY
1. Assemble chipper hopper (item #15, pg. 19) to machine using four each 5/16”-18 x 3/4” carriage bolts, 5/16”-18 nylock nuts and 5/16” flatwashers. Put head of bolt inside hopper with threads sticking out. Tighten all hardware with a ½” wrench.
2. Attach the hitch arms (item #5, pg. 17) to the trailer frame using the two hitch arm mounting plates (item #22, pg. 17) and four 1/2”-13 x 1-1/4” HHCS from the bolt bag. Do not
3. Attach the trailer hitch assembly (item #6 & #9, pg. 17) to the hitch arms as shown in drawing with two 1/2”-13 x 3” HHCS and two 1/2”-13 gripco nuts from the bolt bag. Tighten all hardware at this.
4. Slide the stand (item #7, pg 17) up through the holes in the hitch assembly and secure with the hair cotter pin (item #36, pg. 17).
5. Service the engine as per the engine manual.
6. Lubricate both bearings before operating
and after every 8 hours of operation with multi-purpose grease. Also check the bearing collar set screws regularly to be sure they are tight. If they are loose, reset them with loctite 243, obtainable at any hardware store.
tighten hardware at this time.
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