DR 13 HP Towable User Manual

DR
®
13 HP CHIPPER
SAFETY & OPERATING INSTRUCTIONS
READ AND UNDERSTAND THIS MANUAL AND ALL INSTRUCTIONS BEFORE OPERATING THIS WOOD CHIPPER.
and congratulations on your purchase of a new DR 13 HP CHIPPER!
We have done our utmost to ensure that your DR 13 HP CHIPPER will be one of the most trouble-free and satisfying pieces of equipment you have ever owned. Please let us know of any questions you may have. We want to answer or correct them as quickly as possible. When you do call, please have your serial number and/or order number handy. For technical assistance, please call Toll-Free 1-800-DR-OWNER (376-9637) and one of our Technical Support Representatives will be happy to help you. We also hope to hear from you on how much you like your new helper.
In addition, please tell your friends about your new DR 13 HP CHIPPER! Having owners spread the word about our products and our way of doing business is the best advertising we can have, and the best way to help us provide even better service in the years to come.
Thanks once again!
for all of us at
OUNTRY HOME PRODUCTS, INC.
C
®
SALES MANAGER
COPYRIGHT
©2006 Country Home Products, Inc. All rights reserved.
®
DR
Power Equipment
A division of Country Home Products®
127 Meigs Road Vergennes, VT 05491
Toll-free phone Fax
: 1-802-877-1213
Web site:
ii DR® 13 HP CHIPPER
: 1-800-DR-OWNER (376-9637)
www.dr-owner.com
Table of Contents
CHAPTER 1............................................................................................................................. 1
INTRODUCING THE DR CHIPPER................................................................................ 1
Conventions used in this manual ................................................................................... 1
CHAPTER 2............................................................................................................................. 3
GENERAL SAFETY RULES............................................................................................... 3
Labels ............................................................................................................................... 3
Protecting Yourself and Those Around You ................................................................... 6
Safety for Children and Pets ............................................................................................ 7
Safety with Gasoline - Powered Engines......................................................................... 7
General Safety ..................................................................................................................8
A Note to All Users.......................................................................................................... 9
Additional Information and Potential Changes.............................................................. 9
CHAPTER 3........................................................................................................................... 11
SETTING UP YOUR DR 13 HP CHIPPER..................................................................... 11
Attaching the Chipper Hopper ...................................................................................... 13
Attaching the Tow Beam and Hitch Plate..................................................................... 14
Connecting the Battery Cable (Electric Start model)................................................... 15
Adding Oil and Gasoline ............................................................................................... 16
Check the Tire Pressure................................................................................................. 17
CHAPTER 4........................................................................................................................... 19
OPERATING YOUR DR 13 HP CHIPPER ..................................................................... 19
Before Starting the Engine............................................................................................. 19
Operation Notes............................................................................................................ 20
Processing Limbs and Branches ................................................................................... 21
Electric-Starting.............................................................................................................. 22
Manual-Starting ............................................................................................................. 22
Stopping the Engine ...................................................................................................... 22
Using the Chipper Hopper ............................................................................................ 23
To Free a Jammed Flywheel .......................................................................................... 24
CHAPTER 5........................................................................................................................... 27
MAINTAINING THE DR 13 HP CHIPPER.................................................................... 27
Regular Maintenance Check List................................................................................... 27
Grease Fittings............................................................................................................... 28
Removing and Replacing the Engine Oil ...................................................................... 29
Adjusting or Removing and Replacing the Drive Belt .................................................. 30
Removing and Replacing the Chipper Knife ................................................................. 33
Knife Sharpening............................................................................................................ 33
Adjusting the Wear Plate Gap ....................................................................................... 35
Removing and Replacing the Clutch............................................................................. 36
Replacing the Air Filter Element.................................................................................... 39
Battery Care (Electric Start model)................................................................................ 40
Charging the Battery ...................................................................................................... 40
End of Season and Storage ........................................................................................... 41
CHAPTER 6........................................................................................................................... 43
TROUBLESHOOTING................................................................................................... 43
Troubleshooting Table................................................................................................... 43
CALL TOLL FREE 1-800-DR-OWNER iii
CHAPTER 7........................................................................................................................... 46
PARTS LISTS, SCHEMATIC DIAGRAMS AND WARRANTY........................................ 46
Parts List - DR 13 HP CHIPPER Assembly ................................................................... 46
Schematic - DR 13 HP CHIPPER Assembly.................................................................. 47
Parts List - DR 13 HP CHIPPER Basic Machine Assembly .......................................... 48
Schematic - DR 13 HP CHIPPER Basic Machine Assembly......................................... 49
Notes.............................................................................................................................. 50
Warranty......................................................................................................................... 51
iv DR® 13 HP CHIPPER
CHAPTER 1
R
INTRODUCING THE DR CHIPPER
This manual will help you set up and safely operate your new DR CHIPPER. Careful adherence to the safety and operating instructions in this manual will ensure many years of productive use.
Please let us know of any questions you may have. We want to answer them as quickly as possible. When you do call, please have your serial number and/or order number handy. For technical assistance, please
call Toll-Free 1-800-DR-OWNER (376-9637) and one of our Technical Support Representatives will be happy to help you.
Conventions used in this manual
THIS INDICATES A HAZARDOUS SITUATION, WHICH, IF NOT AVOIDED,
OR SERIOUS INJURY
THIS INDICATES A HAZARDOUS SITUATION, WHICH, IF NOT AVOIDED,
OR MODERATE INJURY.
.
COULD RESULT
COULD RESULT
IN
IN
DEATH
MINO
THIS INFORMATION IS IMPORTANT IN THE PROPER USE OF YOUR MACHINE. FAILURE TO FOLLOW THIS INSTRUCTION COULD RESULT IN DAMAGE TO YOUR MACHINE OR PROPERTY.
This is a helpful hint to guide you in getting the most out of your DR CHIPPER.
Tip:
Tools Needed: This indicates you will need a special tool to perform a maintenance function on your
Chipper.
NOTE: This information may be helpful to you.
If you are ever unsure about an action you are about to take, don’t do it, contact Country Home Products’ toll-free support at 1-800-DR-OWNER (376-9637) for help or information.
CALL TOLL FREE 1-800-DR-OWNER 1
2 DR® 13 HP CHIPPER
CHAPTER 2
GENERAL SAFETY RULES
READ THIS SAFETY & OPERATING MANUAL BEFORE YOU USE THE DR 13HP CHIPPER. BECOME
FAMILIAR WITH THE OPERATION AND SERVICE RECOMMENDATIONS TO ENSURE THE BEST PERFORMANCE FROM YOUR MACHINE.
THOROUGHLY INSPECT THE AREA IN WHICH YOU WILL BE WORKING AND REMOVE ALL FOREIGN
OBJECTS. LOOK FOR ROPE, WIRE, ETC., AND REMOVE THESE OBJECTS BEFORE CHIPPING. INSERTING THESE OBJECTS INTO THE CHIPPER HOPPER COULD DAMAGE THE MACHINE AND/OR CAUSE INJURY.
THIS IS A HIGH-POWERED MACHINE, WITH MOVING PARTS OPERATING WITH HIGH ENERGY AT HIGH
SPEEDS. YOU MUST USE PROPER CLOTHING AND SAFETY GEAR WHEN OPERATING THIS MACHINE TO PREVENT OR MINIMIZE THE RISK OF SEVERE INJURY. THIS MACHINE CAN CRUSH, GRIND, CUT, AND SEVER PARTS OF YOUR BODY IF THEY ENTER THE INLET OR DISCHARGE AREA OF YOUR CHIPPER.
Labels
Your DR 13 HP CHIPPER carries prominent labels as reminders for its proper and safe use. Shown below are copies of all the labels that appear on the equipment. Take a moment to study them and make a note of their location on your DR 13 HP CHIPPER as you assemble and damaged or missing safety and information labels immediately.
Make sure to read and observe all Cautions before operating the DR 13 HP CHIPPER. (#080-0967)
before
you operate the unit. Replace
CALL TOLL FREE 1-800-DR-OWNER 3
ALWAYS turn OFF the engine, wait five (5) minutes to make certain the flywheel and all moving parts have come to a complete stop and cool and then disconnect the spark plug wire before opening this access panel. (#080-0970)
To avoid injury, keep your hands and feet out of the Inlet and Discharge Chutes. (#091-0055)
To avoid injury, never remove the protective cover while the flywheel is turning. (#091-
0059)
To avoid injury, keep your hands and feet out of the Inlet Chute. (#091-0088)
This label reminds you about the importance of reading and understanding the
Safety & Operating Instructions
and of paying attention to the safety warnings. (#091-0380)
To avoid injury, keep your hands and feet out of the Inlet and Discharge Chutes. (#091-0057)
Manual
4 DR® 13 HP CHIPPER
ALWAYS turn OFF the engine, wait five (5) minutes to make certain the flywheel and all moving parts have come to a complete stop and cool, and then disconnect the spark plug wire before servicing the machine. (#091-0381)
CLUTCH DAMAGE DUE TO ENGINE OVERLOAD CAN
BE VERY COSTLY AND MAY NOT BE COVERED
BECOME FAMILIAR WITH SUCCESSFUL OPERATING
CONDITIONS AND AVOID THOSE THAT CAN
OVERLOAD AND DAMAGE THE CLUTCH.
SEE OWNER’S MANUAL FOR ADDITIONAL
OPERATING INSTRUCTIONS AND TIPS.
WARNING: Check Oil Before Starting Engine
UNDER WARRANTY.
Always check the engine oil before starting the DR 13 HP CHIPPER. (#091-0256)
The DR 13 HP CHIPPER is made in the U.S.A. (#091-0062)
CAUTION
Always use care when loading the DR 13 HP CHIPPER. Overloading will damage the Clutch and will not be covered under the warranty. (#913-0265)
CALL TOLL FREE 1-800-DR-OWNER 5
Protecting Yourself and Those Around You
THIS IS A HIGH-POWERED MACHINE, WITH MOVING PARTS OPERATING WITH HIGH ENERGY AT HIGH SPEEDS. YOU MUST OPERATE THE MACHINE SAFELY. UNSAFE OPERATION CAN CREATE A NUMBER OF HAZARDS FOR YOU, AS WELL AS ANYONE ELSE IN THE NEARBY AREA. ALWAYS TAKE THE FOLLOWING PRECAUTIONS WHEN USING THIS MACHINE:
ALWAYS WEAR PROTECTIVE GOGGLES OR SAFETY GLASSES WITH SIDE SHIELDS WHILE CHIPPING
WOOD TO PROTECT YOUR EYES FROM POSSIBLE THROWN DEBRIS.
AVOID WEARING LOOSE CLOTHING OR JEWELRY, WHICH CAN CATCH ON MOVING PARTS OR THE
MATERIAL FED INTO THE CHIPPER HOPPER.
WE RECOMMEND WEARING GLOVES WHILE CHIPPING WOOD. BE SURE YOUR GLOVES FIT
PROPERLY AND DO NOT HAVE LOOSE CUFFS OR DRAWSTRINGS.
WEAR SHOES WITH NON-SLIP TREADS WHEN USING YOUR CHIPPER. IF YOU HAVE SAFETY SHOES,
WE RECOMMEND WEARING THEM. DO NOT USE THE MACHINE WHILE BAREFOOT OR WEARING OPEN SANDALS.
WEAR LONG PANTS WHILE OPERATING THE DR 13 HP CHIPPER.
USE EAR PROTECTORS OR EAR PLUGS RATED FOR AT LEAST 20 DBA TO PROTECT YOUR HEARING.
NEVER ALLOW PEOPLE WHO ARE UNFAMILIAR WITH THESE INSTRUCTIONS TO USE THE CHIPPER.
ALLOW ONLY RESPONSIBLE INDIVIDUALS WHO ARE FAMILIAR WITH THESE RULES OF SAFE OPERATION TO USE YOUR MACHINE.
NEVER PLACE YOUR HANDS, FEET, OR ANY PART OF YOUR BODY IN THE CHIPPER HOPPER,
DISCHARGE OPENING, OR NEAR OR UNDER ANY MOVING PART WHILE THE MACHINE IS RUNNING. KEEP AREA OF DISCHARGE CLEAR OF PEOPLE, ANIMALS, BUILDINGS, GLASS, OR ANYTHING ELSE THAT WILL OBSTRUCT CLEAR DISCHARGE, CAUSE INJURY, OR DAMAGE. WIND CAN ALSO CHANGE DISCHARGE DIRECTION, SO BE AWARE. IF IT BECOMES NECESSARY TO PUSH MATERIAL INTO THE CHIPPER HOPPER, USE A SMALL DIAMETER STICK, NOT WITH YOUR HANDS.
KEEP BYSTANDERS AWAY FROM YOUR WORK AREA AT ALL TIMES. WOOD CHIPS EXIT THE CHIPPER
AT GREAT SPEEDS. TO BE SAFE, DO NOT OPERATE THE MACHINE NEAR SMALL CHILDREN OR PETS, AND NEVER ALLOW CHILDREN TO OPERATE THE CHIPPER. STOP THE ENGINE WHEN ANOTHER PERSON OR PET APPROACHES.
NEVER USE THE MACHINE WITH THE CHIPPER HOPPER OR DISCHARGE CHUTE REMOVED.
DO NOT OPERATE THE ENGINE WITH THE AIR CLEANER OR COVER OVER THE CARBURETOR AIR-
INTAKE REMOVED, EXCEPT FOR ADJUSTMENT. REMOVAL OF SUCH PARTS COULD CREATE A FIRE HAZARD. DO NOT USE FLAMMABLE SOLUTIONS TO CLEAN AIR FILTER.
ALWAYS OPERATE THE MACHINE FROM THE OPERATOR ZONE (SEE FIGURE 6
PASS OR STAND ON THE DISCHARGE SIDE OF THE MACHINE WHEN THE ENGINE IS RUNNING OR THE FLYWHEEL IS TURNING.
NEVER TRY TO PICK UP, MOVE, OR TRANSPORT THE MACHINE WHILE THE ENGINE IS RUNNING OR
THE FLYWHEEL IS TURNING.
THE MUFFLER AND ENGINE BECOME VERY HOT AND CAN CAUSE A SEVERE BURN; DO NOT TOUCH.
CLEAR THE AREA OF OBJECTS SUCH AS WIRE AND ROPE ETC. INSERTING THESE OBJECTS INTO THE
CHIPPER HOPPER COULD DAMAGE THE FLYWHEEL AND/OR CAUSE INJURY.
NEVER, UNDER ANY CONDITIONS, REMOVE, BEND, CUT, FIT, WELD, OR OTHERWISE ALTER
STANDARD PARTS ON THE DR 13 HP CHIPPER. THIS INCLUDES ALL SHIELDS AND GUARDS. MODIFICATIONS TO YOUR MACHINE COULD CAUSE PERSONAL INJURIES AND PROPERTY DAMAGE AND WILL VOID YOUR WARRANTY.
ON PAGE 20). NEVER
6 DR® 13 HP CHIPPER
Safety for Children and Pets
TRAGIC ACCIDENTS CAN OCCUR IF THE OPERATOR IS NOT ALERT TO THE PRESENCE OF CHILDREN AND PETS. CHILDREN ARE OFTEN ATTRACTED TO THE MACHINE AND THE CHIPPING ACTIVITY. ASSUME THAT CHILDREN WILL REMAIN WHERE YOU LAST SAW THEM. ALWAYS FOLLOW THESE PRECAUTIONS:
NEVER
KEEP CHILDREN AND PETS OUT OF THE WORKING AREA AND UNDER THE WATCHFUL CARE OF A
RESPONSIBLE ADULT.
BE ALERT AND TURN THE MACHINE OFF IF CHILDREN OR PETS ENTER THE WORK AREA.
NEVER ALLOW CHILDREN TO OPERATE THE CHIPPER.
Safety with Gasoline - Powered Engines
GASOLINE IS A HIGHLY FLAMMABLE LIQUID. GASOLINE ALSO GIVES OFF FLAMMABLE VAPOR THAT CAN BE EASILY IGNITED AND CAUSE A FIRE OR EXPLOSION. NEVER OVERLOOK THE HAZARDS OF GASOLINE. ALWAYS FOLLOW THESE PRECAUTIONS:
NEVER RUN THE ENGINE IN AN ENCLOSED AREA OR WITHOUT PROPER VENTILATION AS THE
EXHAUST FROM THE ENGINE CONTAINS CARBON MONOXIDE, WHICH IS AN ODORLESS, TASTELESS, AND DEADLY POISONOUS GAS.
STORE ALL FUEL AND OIL IN CONTAINERS SPECIFICALLY DESIGNED AND APPROVED FOR THIS
PURPOSE AND KEEP AWAY FROM HEAT AND OPEN FLAME, AND OUT OF THE REACH OF CHILDREN.
FILL THE GASOLINE TANK OUTDOORS WITH THE ENGINE OFF AND ALLOW THE ENGINE TO COOL
COMPLETELY. DO NOT HANDLE GASOLINE IF YOU OR ANYONE NEARBY IS SMOKING, OR IF YOU ARE NEAR ANYTHING THAT COULD CAUSE IT TO IGNITE OR EXPLODE. REINSTALL THE FUEL TANK AND FUEL CONTAINER CAPS SECURELY.
IF YOU SPILL GASOLINE, DO NOT ATTEMPT TO START THE ENGINE. MOVE THE MACHINE AWAY
FROM THE AREA OF THE SPILL AND AVOID CREATING ANY SOURCE OF IGNITION UNTIL THE GAS VAPORS HAVE DISSIPATED. WIPE UP ANY SPILLED FUEL TO PREVENT A FIRE HAZARD AND PROPERLY DISPOSE OF THE WASTE.
ALLOW THE ENGINE TO COOL COMPLETELY BEFORE STORING IN ANY ENCLOSURE. NEVER STORE
THE MACHINE WITH GAS IN THE TANK OR A FUEL CONTAINER, NEAR AN OPEN FLAME OR SPARK SUCH AS A WATER HEATER, SPACE HEATER, CLOTHES DRYER OR FURNACE.
NEVER MAKE ADJUSTMENTS OR REPAIRS WITH THE ENGINE RUNNING OR FLYWHEEL TURNING.
STOP THE ENGINE, WAIT FIVE (5) MINUTES TO MAKE CERTAIN THE FLYWHEEL AND ALL MOVING PARTS HAVE COME TO A COMPLETE STOP AND COOL. DISCONNECT THE SPARK PLUG WIRE, KEEPING IT AWAY FROM THE SPARK PLUG TO PREVENT ACCIDENTAL STARTING.
DO NOT TAMPER WITH THE ENGINE’S GOVERNOR SETTING. THE GOVERNOR CONTROLS THE
MAXIMUM SAFE OPERATION SPEED AND PROTECTS THE ENGINE. OVER-SPEEDING THE ENGINE IS DANGEROUS AND WILL CAUSE DAMAGE TO THE ENGINE AND TO THE OTHER MOVING PARTS OF THE MACHINE. IF REQUIRED, SEE YOUR AUTHORIZED ENGINE DEALER FOR ENGINE GOVERNOR ADJUSTMENTS.
TO REDUCE FIRE HAZARD, KEEP THE ENGINE AND MUFFLER FREE OF DEBRIS BUILD-UP.
CALL TOLL FREE 1-800-DR-OWNER 7
General Safety
THE CHIPPER MUST BE OPERATED SAFELY TO PREVENT OR MINIMIZE THE RISK OF
INJURY
FOLLOWING PRECAUTIONS WHEN OPERATING THIS CHIPPER:
. UNSAFE OPERATION CAN CREATE A NUMBER OF HAZARDS FOR YOU. ALWAYS TAKE THE
DEATH OR SERIOUS
KEEP IN MIND THAT THE OPERATOR OR USER IS RESPONSIBLE FOR ACCIDENTS OR HAZARDS
OCCURRING TO OTHER PEOPLE, THEIR PROPERTY, AND THEMSELVES.
YOUR DR 13 HP CHIPPER IS A POWERFUL TOOL, NOT A PLAYTHING. EXERCISE EXTREME CAUTION
AT ALL TIMES. THE DESIGN OF YOUR MACHINE IS TO CHIP WOOD. DO NOT USE IT FOR ANY OTHER PURPOSE.
KNOW HOW TO STOP THE CHIPPER QUICKLY; SEE PAGE 22.
OPERATE THIS MACHINE ON A LEVEL SURFACE ONLY. NEVER OPERATE YOUR UNIT ON A SLIPPERY,
WET, MUDDY, OR ICY SURFACE. EXERCISE CAUTION TO AVOID SLIPPING OR FALLING.
KEEP YOUR FACE AND BODY BACK FROM THE CHIPPER HOPPER TO AVOID ACCIDENTAL BOUNCE
BACK OF ANY MATERIAL.
WHEN FEEDING MATERIAL INTO THE CHIPPER HOPPER, BE EXTREMELY CAREFUL THAT PIECES OF
METAL, ROCKS, OR OTHER FOREIGN OBJECTS ARE NOT INCLUDED. PERSONAL INJURY OR DAMAGE TO THE MACHINE COULD RESULT.
NEVER ALLOW AN ACCUMULATION OF PROCESSED MATERIAL TO BUILD UP IN THE DISCHARGE
AREA AS THIS WILL PREVENT PROPER DISCHARGE AND CAN RESULT IN KICKBACK FROM THE CHIPPER HOPPER.
WHENEVER YOU LEAVE THE OPERATING POSITION OR IF YOU HAVE TO REMOVE PROCESSED
MATERIAL, LEAVES, OR DEBRIS FROM THE MACHINE, ALWAYS SHUT OFF THE ENGINE AND WAIT FIVE (5) MINUTES TO MAKE CERTAIN THE FLYWHEEL AND ALL MOVING PARTS HAVE COME TO A COMPLETE STOP AND COOL. REMOVE THE KEY, IF SO EQUIPPED, AND DISCONNECT THE SPARK PLUG WIRE AND KEEP THE WIRE AWAY FROM THE SPARK PLUG TO PREVENT ACCIDENTAL STARTING BEFORE ADJUSTING THE MACHINE.
ALWAYS STOP THE ENGINE WHEN MOVING THE DR 13 HP CHIPPER.
KEEP COMBUSTIBLE SUBSTANCES AWAY FROM THE ENGINE WHEN IT IS HOT.
NEVER COVER THE MACHINE WHILE THE MUFFLER IS STILL HOT.
SEE MANUFACTURER’S INSTRUCTIONS FOR PROPER OPERATION AND INSTALLATION OF
ACCESSORIES. ONLY USE ACCESSORIES APPROVED BY COUNTRY HOME PRODUCTS, INC.
IF THE CUTTING MECHANISM STRIKES A FOREIGN OBJECT OR IF YOUR MACHINE SHOULD START
MAKING AN UNUSUAL NOISE OR VIBRATION, STOP THE ENGINE AND WAIT FIVE (5) MINUTES FOR ALL MOVING PARTS TO COME TO A COMPLETE STOP AND COOL. VIBRATION IS GENERALLY A WARNING OF TROUBLE. DISCONNECT THE SPARK PLUG WIRE AND INSPECT FOR CLOGGING OR DAMAGE. CLEAN AND REPAIR AND/OR REPLACE DAMAGED PARTS.
NEVER TAMPER WITH SAFETY DEVICES. CHECK THEIR PROPER OPERATION REGULARLY.
STAY ALERT FOR HIDDEN HAZARDS OR TRAFFIC. NEVER CARRY PASSENGERS ON YOUR MACHINE.
DO NOT TOW YOUR DR 13 HP CHIPPER ON PUBLIC ROADWAYS; IT DOES NOT HAVE TRAILER
LIGHTS.
8 DR® 13 HP CHIPPER
NEVER OVERLOAD OR ATTEMPT TO CHIP MATERIAL BEYOND THE MANUFACTURER’S
RECOMMENDATION, SEE PAGE 23. PERSONAL INJURY OR DAMAGE TO THE MACHINE COULD
RESULT.
WHILE USING THE DR 13 HP CHIPPER, DO NOT HURRY OR TAKE THINGS FOR GRANTED. WHEN IN
DOUBT ABOUT THE EQUIPMENT OR YOUR SURROUNDINGS, STOP THE MACHINE AND TAKE THE TIME TO LOOK THINGS OVER.
NEVER OPERATE THE MACHINE WHEN UNDER THE INFLUENCE OF ALCOHOL, DRUGS, OR
MEDICATION.
USE THE MACHINE ONLY IN DAYLIGHT.
KEEP ALL NUTS AND BOLTS TIGHT AND KEEP THE EQUIPMENT IN GOOD OPERATING CONDITION.
NO LIST OF WARNINGS AND CAUTIONS CAN BE ALL-INCLUSIVE. IF SITUATIONS OCCUR THAT ARE
NOT COVERED BY THIS MANUAL, THE OPERATOR MUST APPLY COMMON SENSE AND OPERATE THIS CHIPPER IN A SAFE MANNER. CALL 1(800) DR-OWNER (376-9637) FOR ASSISTANCE.
A Note to All Users
Under California law, and the laws of some other states, you are not permitted to operate an internal combustion engine using hydrocarbon fuels without an engine spark arrester. This also applies to operation on US Forest Lands. All DR 13 HP CHIPPERS shipped to California and Washington State are provided with spark arresters. Failure of the owner/operator to maintain this equipment in compliance with state regulations is a misdemeanor under California law and may be in violation of other state and/or federal regulations. Contact your local fire marshal or forest service for specific information in your area.
Additional Information and Potential Changes
Country Home Products, Inc. reserves the right to discontinue, change, and improve its products at any time without notice or obligation to the purchaser. The descriptions and specifications contained in this manual were in effect at printing. Equipment described within this manual may be optional. Some illustrations may not be applicable to your machine.
CALL TOLL FREE 1-800-DR-OWNER 9
10 DR® 13 HP CHIPPER
CHAPTER 3
SETTING UP YOUR DR 13 HP CHIPPER
This chapter outlines unpacking and a few simple steps you will need to follow to set up your new machine before you use it. If you have any questions at all, please feel free to contact our Customer Service
Representatives at our toll free number: 1-800-DR-OWNER (376-9637).
Unpacking
NOTE: Unpacking the DR 13 HP CHIPPER is a two-person job. We recommend you have an extra set of
hands available before you begin.
Tools and Supplies Needed:
Gloves
Metal Shears (Side Cutters)
Eye Protection
Pry Bar
Hammer
Parts supplied on Skid:
(1) DR CHIPPER
(1) Tow Beam
(1) Parts Box including:
(4) 5/16" - 18 x 3/4" Carriage Bolt
(3) 5/16" - 18 x 1" Bolt
(7) 5/16" - 18, Lock Nut, Nylon
(4) 5/16" Flat Washer
(1) 1/4" - 20 x 1-1/4" U-Bolt
(2) 1/4" - 20, Lock Nut, Nylon
(1) Knife Gap Gauge
(1) Chipper Hopper
(1) Hitch Plate
(1) Safety Glasses
Safety & Operation Instructions
(1)
(1) Engine Owner’s Manual
(2) Engine Key
CALL TOLL FREE 1-800-DR-OWNER 11
Manual
WEAR EYE PROTECTION WHEN CUTTING THE BANDING. THE BANDING MAY HAVE A LOT OF
TENSION ON IT AND MAY SNAP AND CUT YOU. ALWAYS STAND TO ONE SIDE WHEN CUTTING THE
BAND.
STABILIZE THE SHIPPING CONTAINER ON CLEAN FLAT TERRAIN BEFORE ATTEMPTING TO
UNPACK AND ASSEMBLE THE MACHINE.
1. Pry off the crate and cut any bands holding the machine to the pallet. Be careful when cutting the banding.
2. Remove the Tow Beam and Parts Box containing the Chipper Hopper, Hitch Plate, and a plastic bag containing the assembly hardware, manuals, etc. from the shipping container.
3. With the help of another person, carefully roll the DR 13 HP CHIPPER from the shipping pallet, resting it on the front frame support.
4. Compare the contents of the shipping carton and the plastic bag with the Parts Supplied list on the
previous page. If any of the parts are missing, contact 1-800-DR-OWNER (376-9637). Do not discard the pallet until you are fully satisfied with your new DR 13 HP CHIPPER.
12 DR® 13 HP CHIPPER
Attaching the Chipper Hopper
A
Tool Needed:
(2) 1/2" Wrench or Socket
Tip: Insert a towel or large rag into the opening to keep the Bolts from falling into the Chipper.
1. Attach the Chipper Hopper to the machine using four (4) 5/16"-18 x 3/4" Carriage Bolts, four (4) 5/16" Flat Washers and four (4) 5/16"-18 Nylon Lock Nuts.
NOTE: Be sure to insert the bolts from the inside of the Chipper Hopper so that the threads are sticking out
(Figure 1).
2. Install a Flat Washer, then a Lock Nut on each bolt. Initially install the Bolts and Nuts finger tight and then tighten the Nuts one (1) turn using two (2) 1/2" Wrenches (Figure 1). Check to see that the Hopper is centered on the Inlet Chute and then tighten the Nuts securely.
3. If you used a towel or rag in the Chipper opening, remove it now.
Nut (4)
Bolt (4)
Chipper Hopper
ccess Cover
Washer (4)
Inlet Chute
Chipper Left Side Panel
Figure 1
BE SURE TO FILL THE ENGINE WITH OIL AND GAS BEFORE USE
.
IF YOU START THE ENGINE WITHOUT OIL IN THE CRANKCASE, THE ENGINE WILL BE DAMAGED BEYOND REPAIR AND WILL NOT BE COVERED UNDER THE WARRANTY. SEE PAGE 16 FOR OIL AND FUEL FILL.
CALL TOLL FREE 1-800-DR-OWNER 13
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