Doyon DP18, DPWI18, DPWI7, DP18D, DP7 User Manual

DP7, DWI7, DPWI7, DP7D

DP18, DWI18, DPWI18, DP18D

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

DANGER

TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK,

CAREFULLY FOLLOW THESE INSTRUCTIONS

TABLE OF CONTENTS

SECTION « A » DESCRIPTION PAGE

Installation and maintenance manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A1

Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2

Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A3

Distances to respect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A4

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A4

Model option description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A5

Operation of unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A6

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7

Maintenance and cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A8

For more information, please call our office: . . . . . . . . . . . . . . . . . . . . . . . A9

SECTION « B » DIMENSIONS

Dimensions DP7, DWI7, DWPI7, DP7D . . . . . . . . . . . . . . . . . . . . . . . . . B1

Dimensions DP18, DWI18, DWPI18, DP18D . . . . . . . . . . . . . . . . . . . . B5

SECTION « E » COMPONENT PARTS

Component parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E1

SECTION « G » ELECTRIC SCHEMATICS

Electric schematic 120 Volts DP7, DP18, DP7D, DP18D . . . . . . . . . . . G1

Electric schematic 120 Volts DWI7, DWI18. . . . . . . . . . . . . . . . . . . . . . G2

Electric schematic 120 Volts DPWI7, DPWI18 . . . . . . . . . . . . . . . . . . . G3

Electric schematic 208 and 240 Volts 60 HZ DPWI7, DPWI18 . . . . . . . G4

Electric schematic 230 Volts 50 HZ DP7, DP18, DP7D, DP18D . . . . . G5

Electric schematic 230 Volts 50 HZ DWI7, DWI18 . . . . . . . . . . . . . . . G6

Electric schematic 230 Volts 50 HZ DPWI7, DPWI18 . . . . . . . . . . . . . G7

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DP18A.DOC

REV. 09-2004

A1

INSTALLATION AND MAINTENANCE MANUAL

The manufacturer suggests to read this manual carefully.

This appliance is manufactured with first quality material by experienced technicians. Proper
installation and maintenance will guarantee a reliable service for years to come.

A nameplate fixed to the appliance specifies the serial number, model number, number of phase,
amperage, voltage and frequency.

Drawings, electrical diagram and replacement part numbers are included in this manual.

ATTENTION

DOYON is not responsible for damages to the property or the equipment caused
by personnel who is not certified by known organizations. The customer is
responsible for finding qualified technicians in electricity and plumbing for the
installation of the appliance.

A2

C O N S T R U C T I O N

You just bought the most advanced appliance and warmer in the world, the "DOYON" technology at
its best. This appliance is manufactured using the highest quality components and material.

The DOYON equipment are designed with parts that are easy to find.

S H I P P I N G

For your safety, this equipment is verified by qualified technicians and carefully crated before
shipment. The freight company assumes full responsibility concerning the delivery in good condition
of the equipment in accepting to transport it.

IMPORTANT

RECEPTION OF THE MERCHANDISE

Take care to verify that the received equipment is not damaged before signing the delivery receipt. If
a damage or a lost part is noticed, write it clearly on the receipt. If it is noticed after carrier left,
contact immediately the freight company in order that they do their inspection.

We do not assume the responsibility for damages or losses that may occur during transportation.

A3

W A R N I N G S

FOR YOUR SAFETY

DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS

AND LIQUIDS IN THE VICINITY OF THIS OR ANY APPLIANCE

IMPORTANT

INSTALLATION AND SERVICE

Installation and service must be done by specialized technicians. Contact a certified electrician for
set up a proper electric outlet.

The appliance must be connected to the utility and electrically grounded in conformity to the
effective local regulations. If these are not established, the oven must be connected according to the
Canadian Electrical Code (CSA-C22.1- XX) or National Electrical Code (NFPA 70-XX). Refer
to last edition year for XX.

A4

INSTALLATION

IN GENERAL

Take off the packaging material with care. Take off all the material used for packing and
accessories.

Each unit is set up to be used with the electrical supply specified on the nameplate fixed on the front
of the unit.

1. To the electrician

Electrical supply installation must be in accordance with the electrical rating on the nameplate.

2. For proofer model only.

This proofer is manual water fill only.

Warning

USE DISTILLED WATER ONLY.
Never let the element run without water, it can be damaged.
Cleaning the water pan in the proofer periodically can prevent mineral problems.

3. To the plumber

This equipment is to be installed to comply with the applicable federal, state or local plumbing codes.

Connect the steam system (1/4 NPT) to the cold water distribution network. We highly
recommend a water softener to eliminate minerals in the water. We suggest to use CUNO #
CFS6135 (Doyon part number PLF240).

A5

MODELS DESCRIPTION

DP7, DP18 : Proofer only not isolated 50°F TO 110°F manually water fill.

DWI7, DWI18 :Isolated warmer 50°F TO 250°F

DPWI7, DPWI18 :Isolated proofer Warmer 50°F TO 250°F manually water fill.

DP7D, DP18D : Proofer only not isolated for donuts 50°F TO 110°F manually water fill.

A6

O P E R A T I O N

1. For the proofer, fill the water pan with distilled water. The water pan capacity : 2 litter, (½ us
gallon)

2. Switch "ON" the main switch. The switch should illuminate.

3. Set the thermostat control at 100o F for proofer.

Set the thermostat control at 175o F for warmer.

4. Set the humidity control at 6. (it takes approximately 15-20 minutes for preheat).

If there is too much fog and water drips from the glass doors, adjust humidity control to a lower

number.

5. When the temperature is stabilised, put the products in the cabinet.

(Leave them inside until they are ready to bake.)

6. When proofing cycle is completed, turn the switch "OFF".

When the proofer is not in operation, open the doors to let out the humidity and then prevent mold.

IMPORTANT

USE DISTILLED WATER ONLY.
Never let the element run without water, it can be damaged.
Cleaning the water pan in the proofer periodically can prevent mineral problems.

POWER FAILURE

When the power comes back, the appliance will start automatically. Then it is recommended to turn
off the appliance to avoid it starting without supervision.

A7

TROUBLESHOOTING

BEFORE CALLING FOR SERVICE

ANSWERS TO MOST FREQUENT QUESTIONS

Always cut off the main power before replacing any parts.
Control parts on the front:

To remove parts from front panels, you have to
go on the top of the unit.

Questions Solutions

The unit does not turn on when installed.

The blower runs but the unit does not
produce heat.

The blower runs but the unit does not
produce steam.

Check if the main switch is on and illuminated.
Check the breaker of the building.
Check the electric cable of the unit.
Make sure that the thermostat is adjusted to the
desired temperature (over ambient temperature)
and the pilot light will go on.
Check the heating element and its connection.
Check if the water pan is full of water.
Adjust the humidity control at HI, the pilot light
of the humidity control should came on and the
water element should run at full capacity.
Check if the immersion element connection is
OK.
Clean the water pan and the immersion
element.

A8

MAINTENANCE AND CLEANING

1. Clean the inside of the appliance with water and soap every week.

2. Clean the door with a good glass cleaner.

3. To prevent problem caused by accumulation of lime and mineral, clean the water pan every

week.

A. Cut the power of the appliance.

B. Take out and disconnect the water pan.

C. Clean the water pan (see picture).

D. Reconnect the element and put the water pan in place.

A9

FOR MORE INFORMATION, PLEASE CONTACT OUR OFFICE :

DOYON EQUIPMENT INC.

1255, rue Principale,

Linière, Qc, Canada G0M 1J0

Tel. : [phone]

Canada : 1 [phone]

U.S. : 1 [phone]

FAX : [phone]

Internet: www.doyon.qc.ca

E-Mail : [e-mail]

SECTION

B

DIMENSIONS

B1

B2

B3

B4

B5

B6

B7

B8

SECTION

E

COMPONENT PARTS

E1

E2

Item Part Number Description Quantity

1 QUP500 LATCH 2
2 P2029E DOOR 20 1/4 x 28 3/8 (DP) 2

OR P2029P DOOR 20 1/4 x 28 3/8 (DWI,DPWI) 2
AND QUE500 DOOR GASKET(56 1/2 VERTICAL) 2
AND QUE500 DOOR GASKET(20 HORIZONTAL) 2

OR P2529E DOOR 25 1/4 x 28 3/8 (DP7D & DP18D) 2
AND QUE500 DOOR GASKET(56 1/2 VERTICAL) 2
AND QUE500 DOOR GASKET(25 HORIZONTAL) 2

3 QUP320 DOOR HINGE 4
4 PAR100 SWIVEL CASTER #72336 2

AND PAR125 SWIVEL CASTER WITH LOCK 2

5 STP550 WATER RETAINER(DP7,DPWI7,DP18 & DPWI18) 1

OR STP560 WATER RETAINER(DP7D & DP18D) 1

Model : DPWI18 View : FRONT

15

E3

UDPW

13

12

14

11

10

8

9

7

X1X3X4 X2

H4H2H1 H3

6

1

2 AMPS

2 AMPS

170

180

160

190

150

200

140

210

120

220

100

230

80

240

60

40

Cooper

OFF

HI

6

5

4

5

LO

2

3

OFF

250

60

200

100

150

UDPW

2

3

4

E4

Item Part Number Description Quantity

1 ELI635 SWITCH 20A/130V - 15A/240 V P. LIGHT 1
2 RFTH06 THERMOMETER 40-240°F(WARMER ONLY) 1
3 ELI220 INFINITY SWITCH 120V (HUMIDITY CONT.) 1

OR ELI230 INFINITY SWITCH 240V (HUMIDITY CONT.) 1
AND ELI240 INFINITY SWITCH KNOB 1

4 ELT610 THERMOSTAT 250F(WARMER ONLY) 1
AND ELT615 THERMOSTAT KNOB 250F(WARMER ONLY) 1
AND ELT620 THERMOSTAT BEZEL 1

OR ELT627 THERMOSTAT 110F(PROOFER ONLY) 1

AND ELT628 THERMOSTAT KNOB 110F(PROOFER ONLY) 1

5 ELL650 PILOT LIGHT 2

6 ELM759 COOLING FAN 1

OR ELM758 COOLING FAN 208, 230,240V 50/60HZ 1

7 ELT720 TRANSFORMER 240/120V 200VA 1

8 ELE280F ELEMENT 600W 120V(DP7D & DP18D 120V) 1

OR ELE131 COIL ELEMENT 208V 1500W(DPWI7 & DPWI18 208V) 1
OR ELE132 COIL ELEMENT 240V 1500W(DPWI7 & DPWI18 240V&FOR ALL

MODEL 230V 50Hz)

OR ELE127F ELEMENT 1250W 120V(DWI7, DPWI7 & DWI18,DPWI18 120V) 1

9 ELT505 HIGH LIMIT TEMPERATURE 1

10 ELE102 ELEMENT 750W 120V(120V) 1
OR ELE104 ELEMENT 750W 208V(208V) 1
OR ELE103 ELEMENT 750W 120V(240V & 230 50Hz) 1

11 REEF30U WATER PAN 1

12 ELF030 PLUG, 2 POLES 3 WIRES 125V 15A 1
OR ELF090 PLUG MALE 250 VOLTS 15 AMP 1
OR ELF080 PLUG MALE 125 VOLTS 20 AMP 1

13 ELC370 POWER CORD 12/3 1

14 ELC420 POWER CORD CONNECTOR 1

15 ELM731 MOTOR BLOWER 115 CFM 1

16 ELB098 2A BREAKER(FOR 208,240 & 230 50/60Hz) 2

1

Model : UDPW View : FRONT

SECTION

G

ELECTRIC SCHEMATIC

G1

G2

G3

G4

G5

G6

G7

LIMITED WARRANTY

(Continental United States Of America And Canada Only)

Doyon Equipment Inc. guarantees to the original purchaser only that its product are free of defects in
material and workmanship, under normal use.

This warranty does not cover any light bulbs, thermostat calibration or defects due to or resulting
from handling, abuse, misuse, nor shall it extend to any unit from which the serial number has been
removed or altered, or modifications made by unauthorized service personnel or damage by flood,
fire or other acts of God. Nor will this warranty apply as regards to the immersion element damaged
by hard water.

The extent of the manufacturer’s obligation under this warranty shall be limited to the replacement or
repair of defective parts within the warranty period. The decision of the acceptance of the warranty
will be made by Doyon Equipment service department, which decision will be final.

The purchaser is responsible for having the equipment properly installed, operated under normal
conditions with proper supervision and to perform periodic preventive maintenance.

If any parts are proven defective during the period of one year from date of purchase, Doyon
Equipment Inc. hereby guarantees to replace, without charge, F.O.B. Linière, Quebec, Canada, such
part or parts.

Doyon Equipment Inc will pay the reasonable labour charges in connection with the replacement
parts occurring within one year from purchase date. Travel over 50 miles, holiday or overtime
charges are not covered. After one year from purchase date, all labour and transportation charges in
connection with replacement parts will be the purchaser’s responsibility.

Doyon Equipment Inc. does hereby exclude and shall not be liable to purchaser for any consequential
or incidental damages including, but not limited to, damages to property, damages for loss of use,
loss of time, loss of profits or income, resulting from any breach or warranty.

In no case, shall this warranty apply outside Canada and continental United States unless the
purchaser has a written agreement from Doyon Equipment Inc.