Doyon BTF080 Installation Manual
ÉQUIPEMENT DOYON INC.
1255, rue Principale
Linière, Qc, Canada G0M 1J0
Tel.: 1 (418) 685-3431
Canada: 1 (800) 463-1636
US: 1 (800) 463-4273
FAX: 1 (418) 685-3948
Internet: http://www.doyon.qc.ca
e-mail: doyon@doyon.qc.ca
BTF080, 100, 120, 140
Product / Produit:
Serial number / Numéro de série:
BTF080/BTF100/BTF120/BTF140-E1R2
DOYON PLANETARY MIXER
BTF080/ BTF100/ BTF120/ BTF140
ALWAYS READ AND FOLLOW THE OWNER’S MANUAL AND ALL APPLICABLE
SAFETY STANDARDS.
INDEX
CHAPTER 1 .....................................................................................................................................................................3
MACHINE REGISTRATION..............................................................................................................................................3
CHAPTER 2 .....................................................................................................................................................................4
GENERAL DESCRIPTION.................................................................................................................................................4
2.1.- MACHINE’S MANUAL .........................................................................................................................................4
2.2.- IN CASE OF BREAKDOWN ...............................................................................................................................4
2.3.- PACKAGING .........................................................................................................................................................4
CHAPTER 3 .....................................................................................................................................................................5
USING THE MACHINE......................................................................................................................................................5
3.1.- GENERAL FEATURES........................................................................................................................................5
3.2.- MACHINE PROPERTIES....................................................................................................................................5
3.3.- FAULTY USE ........................................................................................................................................................5
CHAPTER 4 .....................................................................................................................................................................6
TECHNICAL DATA ...........................................................................................................................................................6
4.1.- OVERALL DIMENSIONS ....................................................................................................................................6
4.2.- TECHNICAL SPECIFICATIONS ........................................................................................................................7
4.3.- ELECTRICAL INSTALLATION ...........................................................................................................................7
4.4.- SAFETY SYSTEM ................................................................................................................................................8
4.5.- CONTROL SYSTEM ............................................................................................................................................8
4.6.- EMERGENCY STOP ...........................................................................................................................................8
4.7.- NOISE EMISSION ................................................................................................................................................8
CHAPTER 5 .....................................................................................................................................................................9
SHIPPING, POSITIONING AND ELECTRICAL CONNECTIONS .................................................................................9
5.1.- SHIPPING..............................................................................................................................................................9
5.2.- POSITIONING.....................................................................................................................................................10
5.3.- ELECTRICAL CONNECTIONS........................................................................................................................11
5.3.1.- CAUTIONS.................................................................................................................................... 11
CHAPTER 6 ...................................................................................................................................................................12
PLANETARY MIXER WORKING OPERATION........................................................................................................... 12
6.1.- PLACING THE INGREDIENTS ........................................................................................................................12
6.2. - WORKING OPERATION..................................................................................................................................12
CHAPTER 7 ...................................................................................................................................................................28
MAINTENANCE............................................................................................................................................................... 28
7.1.- WHEN THE MACHINE IS NEW .......................................................................................................................28
7.2.- EVERY DAY ........................................................................................................................................................28
7.2.1.- CLEANING.................................................................................................................................... 28
7.3.- EVERY SIX MONTHS........................................................................................................................................28
7.3.1.- CHECK THE BELTS ..................................................................................................................... 28
7.3.2.- CHECK THE STATE OF THE BOWL’S FIXING SYSTEM........................................................... 29
CHAPTER 8 ................................................................................................................................................................. 30
SAFETY INSTRUCTIONS ............................................................................................................................................... 30
8.1.- SAFETY INSTRUCTIONS.................................................................................................................................30
8.2.- SPECIAL CARE ..................................................................................................................................................30
8.2.1.- WITH TOOLS................................................................................................................................ 30
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8.2.2.- WITH BELTS................................................................................................................................. 30
8.2.3.- WITH ELECTRIC CURRENT........................................................................................................ 31
8.2.4.- WITH HYGIENE............................................................................................................................ 31
8.3. – PRODUCT LIFE CYCLE .................................................................................................................................31
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BTF080/BTF100/BTF120/BTF140-E1R2
CHAPTER 1
MACHINE REGISTRATION
Each unit has a nameplate located on the back part, where all the general characteristics of the unit are
registered, such as :
- Manufacturer’s name, address, phone and fax numbers.
- Technical features:
1. Unit’s model number
2. Serial number
3. Voltage (V)
4. Frequency (Hz)
5. Electric power (kW)
6. Maximum amperage
7. Year of manufacture
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CHAPTER 2
GENERAL DESCRIPTION
The instruction manual is part of the unit and should be preserved during the entire machine’s use.
2.1.- MACHINE’S MANUAL
• Before starting the unit, please read carefully this manual, especially the chapter related to safety.
• This manual should be kept at a place where every user has access and where it cannot be
damaged.
2.2.- IN CASE OF BREAKDOWN
The manufacturer cannot be considered responsible for the unit’s breakdown in the following circumstances:
• Faulty, irrational or misuse of the machine.
• Use that does not comply with national laws.
• Machine’s incorrect installation.
• Problems with electrical power.
• Faulty maintenance.
• Non authorized changes.
• Use of parts or products that are not original.
• Ignoring this manual.
2.3.- PACKAGING
Before unpacking the machine when delivered, check for possible shipping damages. If the machine is found
to be damaged, contact the manufacturer.
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CHAPTER 3
USING THE MACHINE
3.1.- GENERAL FEATURES
The machine has to be used by qualified people. It is designed to work with dough, cream and pastry used in
confectioneries.
3.2.- MACHINE PROPERTIES
The planetary mixer is best if used for producing any types of creams, mixed drinks, brioches, puff pastries,
etc.
3.3.- FAULTY USE
This machine has been designed to operate to the general features of this chapter.
Any other use will be considered harmful and dangerous.
The manufacturer can never be considered responsible for any damage on the machine or on people
caused by faulty use.
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TECHNICAL DATA
4.1.- OVERALL DIMENSIONS
Illustration 2 shows the unit’s overall dimensions.
BTF080
BTF100
BTF120
BTF140
A
[835mm]
CHAPTER 4
B
[1110 mm]
C
[1600 mm]
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4.2.- TECHNICAL SPECIFICATIONS
• Structure built in AISI304 stainless steel.
• Accessories built in AISI304 stainless steel.
• Transmission by belts.
• Gradual linear change of speed.
• Electric lift and descent of the bowl (when applicable).
• Unit’s electronic control.
• Unit’s surfaces are completely smooth. This enables the complete cleaning of the machine.
• Wheels for easy transportation.
• Performances.
Model BTF080 BTF100 BTF120 BTF140
Power (KW)
Frequency
Voltage
Amperage
Electrical NEMA code configuration
Electrical connection
Maximum bowl capacity (liters)
3kw 3kw 3,7kw 3,7kw
60Hz 60Hz 60Hz 60Hz
208-240V 208-240V 208-240V 208-240V
17 17 20 20
L15-30P L15-30P L15-30P L15-30P
3PH+Gnd 3PH+Gnd 3PH+Gnd 3PH+Gnd
80 100 120 140
Maximum capacity (kg dough with a
16kg 20kg 24kg 28kg
minimum of 50% water)
4.3.- ELECTRICAL INSTALLATION
DOYON has developed the electrical system complying with present regulations, especially with North
American standards UL763, CSA 22.2 no195 NSF-8 and European normative EN 60204-1: ”Machinery
Security – Machines’ electrical equipment – Part 1: General Applications”.
Also conform to IP45 standards
To increase users’ safety, it is possible to connect a second earth cable. The connection point is identified
with the following symbol:
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4.4.- SAFETY SYSTEM
The unit’s dangerous area is where tools work. Nevertheless, the user is not exposed to the risks because of
the solutions adopted to avoid injuries. There is a safety grid that has to be closed at all time during
operations.
When this safety grid is opened, the tools stop their motion.
During the maintenance process, you must open the covers which are usually screwed. The operator must be
very careful when moving parts of the machine.
The machine’s external general protection rate is IP20: there is no access to moving parts without removing
protections and covers with a key.
4.5.- CONTROL SYSTEM
The machine has a technologically developed system to control its functions. The electrical panel has failure
detection and phase sequence relay, an automaton, change of speed and other components to through-
connect and manage the system.
4.6.- EMERGENCY STOP
The machine has an emergency stop which is a red mushroom-type push button, illustration 6, according to
the present directives.
Illustration 6
4.7.- NOISE EMISSION
The use of special building techniques keeps an A-weighted average sound pressure level, under 70dB,
according to directive 98/37/CE and to normative ISO 3744. “Acoustic: Determination of sound power levels
sources using sound pressure. Engineering method in an essentially free field over a reflecting plane.”
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CHAPTER 5
SHIPPING, POSITIONING AND ELECTRICAL CONNECTIONS
5.1.- SHIPPING
The machine’s weight is indicated on the following table.
.
Model Weight [kg]
BTF080
BTF100
BTF120
BTF140
The machine can be lifted, as seen on Illustration 7, with elevators, cables, ropes or hooks. These tools have
to be perfectly dimensioned to withstand the machine’s weight. The unit has to be moved with its wheels
blocked.
During manual moving, it is possible that the machine could slide more than expected or to another direction
because of the wheels.
550
550
590
590
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