Doyon AEF050 Owner’s Manual
SPIRAL MIXER AEF015/025/035/050/080/100/150
Index
TO GET THE BEST PERFORMANCE OF YOUR MACHINE, PLEASE READ
CAREFULLY THIS MANUAL
CHAPTER 1 ............................................................................................................................ 6
NAMEPLATE .......................................................................................................................... 6
CHAPTER 2 ............................................................................................................................ 7
GENERAL DESCRIPTION................................................................................................... 7
CHAPTER 3 ............................................................................................................................ 8
TECHNICAL DATA ................................................................................................................ 8
3.1.- GENERAL DIMENSIONS........................................................................................ 8
3.2.- TECHNICAL CHARACTERISTICS........................................................................ 9
3.3.- ELECTRICAL CHARACTERISTICS...................................................................... 9
3.4.- BREAKDOWN SITUATIONS ................................................................................ 10
3.5.- ELECTRIC INSTALLATION .................................................................................. 10
3.6.- SECURITY MECHANISM DESCRIPTION ......................................................... 10
3.7 – CONTROL DEVICES ............................................................................................ 10
3.8.- EMERGENCY STOP.............................................................................................. 11
3.9.- NOISE EMISSION .................................................................................................. 11
CHAPITER 4......................................................................................................................... 12
SHIPPING, POSITIONING AND ELECTRICAL CONNECTIONS............................... 12
4.1.- SHIPPING ................................................................................................................ 12
4.2.- POSITIONING ......................................................................................................... 12
5.3.- ELECTRICAL CONNECTIONS ............................................................................ 12
CHAPTER 5 .......................................................................................................................... 14
SPIRAL MIXER OPERATION............................................................................................ 14
5.1.- GENERAL CHARACTERISTICS ......................................................................... 14
5.2.- GENERAL INFORMATION ................................................................................... 15
5.3.- START ...................................................................................................................... 15
5.3.1- In case of emergency........................................................................................... 15
5.4 - STANDBY MODE (SM).......................................................................................... 15
5.4.1 - Display information to identify this mode ......................................................... 15
5.4.2 – Water counter – (optional function).................................................................. 16
5.5 - MANUAL MODE (MM) ........................................................................................... 16
5.5.1 - Display information to identify this mode ......................................................... 17
5.5.2 – Water counter – (optional function).................................................................. 17
5.5.3 - Select and visualize speeds “I” or “II” ............................................................... 18
5.5.4 - Starting the machine ........................................................................................... 18
5.5.5 - Speed change operation .................................................................................... 18
5.5.6 - Counting and visualizing the operating time.................................................... 18
5.5.7 - Reversing the bowl rotation during speed “I” – (optional function) .............. 18
5.5.8 - Reversing bowl rotation during work speed “II” – (optional function) .......... 19
5.5.9 - Stop the machine................................................................................................. 19
5.5.10 - Reversing the bowl rotation during discharge – (optional function) .......... 19
5.6.- AUTOMATIC MODE (AM)..................................................................................... 19
5.6.1 - Display information to identify this mode ......................................................... 19
5.6.2 – Water flow (optional function) ........................................................................... 20
5.6.3 – Program Edit........................................................................................................ 20
5.6.4 - Saving program.................................................................................................... 20
5.6.5 - Executing and Operating saved programs ...................................................... 20
5.6.6 - Counting and visualizing the operating time.................................................... 21
5.6.7 - Reversing the bowl rotation during work speed “I” – (optional function)..... 21
5.6.8 - Reversing the bowl rotation during speed “II” – (optional function) ............. 22
5.6.9 - Stopping the machine ......................................................................................... 22
5.6.10 - Reversing the bowl rotation during discharge– (optional function)............ 22
CHAPTER 6 .......................................................................................................................... 24
MAINTENANCE ................................................................................................................... 24
6.1.- WHEN THE MACHINE IS NEW ........................................................................... 24
6.2.- EVERY DAY............................................................................................................. 24
6.3.- EVERY 6 MONTHS ................................................................................................ 24
6.3.1.- Control of belt’s stretching.................................................................................. 24
6.4.- EVERY YEAR.......................................................................................................... 25
6.4.1.- Control of the stainless steel bowl .................................................................... 25
CHAPTER 7 .......................................................................................................................... 26
SECURITY ............................................................................................................................ 26
7.1.- SAFETY INSTRUCTIONS..................................................................................... 26
7.2.- HAZARDS ................................................................................................................ 26
7.2.1.- Spiral...................................................................................................................... 26
7.2.2.- Transmissions ...................................................................................................... 26
7.2.3.- Electric hazards.................................................................................................... 26
7.2.4.- Hygienic hazards ................................................................................................. 26
CHAPTER 2
GENERAL DESCRIPTION
Using technological innovation and efficient technical experience of our team, we have
projected the spiral mixer to meet the needs of those who visit us and that make this a tool
of work.
Spiral mixers are designed to be used by qualified people in the bakery production.
The particular shapes and speeds of the spirals and bowls allow you to have in a short
period of time, very smooth dough, even when big quantities of water are used. These
characteristics of implementation arise due to the particular shape of the hook (pigtail) and
to the shape and speed of the tank.
One of the features of this machine is to be able to work small amounts of dough in tanks of
great capacity.
Example:
The machine has a control panel for easy reading with selection of cycles of work (automatic
and manual) at two speeds.
There are also versions with an integrated automatic dosing of water (also programmable)
with a dose of water before the start of or during the mixing.
a spiral mixer of 100kg can produce dough from 5kg of flour.
CHAPTER 3
TECHNICAL DATA
Figure 2
3.1.- GENERAL DIMENSIONS
Figure 2 shows the dimensions of the machines.
General characteristics of the spiral mixer:
A
[mm]B[mm]C[mm]
1010 710 440 0,75 15 195
1065 800 480 1.25 25 202
1180 1140 550 1,75 35 340
1320 1170 670 2,5 50 480
1430 1540 770 4 80 675
1430 1590 870 5 100 720
1470 1720 950 7,5 150 775
1320 1270 670 2,5 50 485
1430 1650 770 4 80 680
1430 1690 870 5 100 725
1470 1820 950 7,5 150 780
x *
Model
AEF015
AEF025
AEF035
AEF050
AEF080
AEF100
AEF150
AEF051*
AEF081*
AEF101*
AEF151*
Flour Capacity [kg]
minimum maximum
[kg] [kg]
Weight
[kg]
With dosing of water integrated, of a maximum capacity of 99.5 liters.
3.2.- TECHNICAL CHARACTERISTICS
x Obtaining a dough of bread well mixed and peroxide.
x Avoid overheating of the dough.
x To work with small or large amounts of weight.
x Digital control, manual and automatic, with 9 memories of scheduling hours of work *.
x Independent electrical motors with two engine speeds on the hook and on the tank.
x Equipped with wheels and support antivibration.
x Forwarded by belts.
x Stainless steel Hook and tank.
x Grid in stainless steel for protection against accidents.
x Rollers to ensure the alignment of the tank.
x Painting of high-resistance and easy cleaning.
x It can be used in meat industry, upon the specifications of the customer.
x To work with dough of 45 to 100% of hydration.
x To conduct dough below 45% of hydration, reduce 20% in the maximum capacity of the
tank.
x Allows crushing from 5% of the capacity of the tank.
x Optional: dosage of water and / or inverter of the tank.
* Options (after consideration of the needs of each customer): automatic dosage of water up
to 99.9 liters and reversing the rotation of the tank.
3.3.- ELECTRICAL CHARACTERISTICS
x Protection IP55.
x Asynchronous Motor with 3 phases + ground
Potência Rotação (rpm)
>kW@ >Cv@
400V 50Hz 230V 60Hz
1ª Velocidade
1.1 1.5 750 900
Engine
2ª Velocidade
1.8 2.4 1500 1800
AEF015
Engine(*) 2 velocidades (*)
1.5 2 1000 1200
1ª Velocidade
1.1 1.5 750 900
Engine
2ª Velocidade
1.8 2.4 1500 1800
AEF025
Engine(*) 2 velocidades (*)
2.2 3 1500 1800
1st Speed 1.5 2 750 900
Hook
Engine
2
nd
Speed 2.5 3.4 1500 1800
1st Speed 0.4 0.5 750 900
AEF035
Tank
Engine
2
nd
Speed 0.7 1 1500 1800
1st Speed 3.3 4.4 750 900
Hook
Engine
2
nd
Speed 5.5 7.5 1500 1800
1st Speed 0.7 1 750 900
AEF050
Tank
Engine
2
nd
Speed 1.1 1.5 1500 1800
1st Speed 5.5 7.5 750 900
Hook
Engine
2nd Speed 8 10.7 1500 1800
1st Speed 1.1 1.5 750 900
AEF080
Tank
Engine
2nd Speed 1.8 2.4 1500 1800
Hook
1
st
Speed 5.5 7.5 750 900
2nd Speed 8 10.7 1500 1800
1st Speed 1.1 1.5 750 900
nd
2
Speed 1.8 2.4 1500 1800
1st Speed 5.5 7.5 750 900
2nd Speed 8 10.7 1500 1800
1st Speed 1.1 1.5 750 900
nd
2
Speed 1.8 2.4 1500 1800
AEF100
AEF150
Engine
Tank
Engine
Hook
Engine
Tank
Engine
(*) 1 phase with inverter
3.4.- BREAKDOWN SITUATIONS
The manufacturer can not be responsible for the machine’s damages in the following
situations:
x Bad use of the machines.
x Using them out of the national laws statements.
x Incorrect installation of the machine
x Problems with electric power.
x Non-authorized changes or repairs.
x Deficient maintenance.
x Use of unoriginal parts and products of the machines.
x Not following this manual.
3.5.- ELECTRIC INSTALLATION
This machine has an electric installation in compliance with European standards EN 602041: “Machinery security – Electric Equipment of the Machines – Part 1: General Application”.
To assure the better security of the users, the client has the possibility to connect a second
earth cable. The following sign marks the specific connection’s point:
3.6.- SECURITY MECHANISM DESCRIPTION
The potentially most dangerous area of these machines is the one that surrounds the
moving spiral.
So, there is a safety guard that obstructs the entry in this area. This safety guard is design in
a way to allow the user to watch the dough, following the European standards EN 2921/2. However is possible to observe the machine working.
If you lift the safety guard, the machine will activate the micro switch and stop immediately.
This procedure is in accordance with the standards EN 60 204-1 e EN 60 947-5-1.
To start it, close the safety guard and press the green button “Start” (button 7, figure 3).
It is forbidden to remove, modify or damage the machine’s security bars.
3.7 – CONTROL DEVICES
Figure 3 presents the control panel of the spiral mixer:
The machine is also equipped with a general switch that interrupts the current (yellow and
]). When it is in position 0 (off) the machine is devoid of any type of electrical
power. When he is in the position I (on) the machine is powered by electrical power and the
panel bright lights and beeps.
3.8.- EMERGENCY STOP
The machine has two emergency stop devices, in the form of a mushroom: one in the
control panel and another in the pending button. These allow, the user, to stop the machine
when it is the wish or need, preventing the passage of current.
The buttons stopped emergency are consistent with the Directive 89/392/EEC and the
European standards EN 418 and EN 60204 -1.
When the user loads one of these buttons emergency the machine stops and the button is
locked.
The emergency stop button, has two arrows in its surface, it is necessary run it clockwise
(follow the arrows) and the device will be reset by itself.
3.9.- NOISE EMISSION
The use of particular construction techniques such as driving belts that keep a lower
sonorous pression, lower than 70dB, in compliance with European Directive 98/37/EC and
the standard ISO 3744: “Acoustic. Determination of sound power levels of noise sources
using sound pressure. Engineering method in an essentially free field over a reflecting
plane.”
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