Doyon AEF015, AEF035, AEF050, AEF080, AEF100 User Manual

SPIRAL MIXER DOYON AEF 015/035/050/080/100/120

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

DANGER

TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK,

CAREFULLY FOLLOW THESE INSTRUCTIONS.

TABLE OF CONTENTS

TO GET THE BEST PERFORMANCE OF YOUR MACHINE, PLEASE READ
CAREFULLY THIS MANUAL.

CHAPTER 1 – RECEPTION OF THE MERCHANDISE. . . . . . . . . . . . . . . . . . . . . 2

NAMEPLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

CHAPTER 2 – GENERAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

CHAPTER 3 - TECHNICAL DATA

3.1. – General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

3.2. – Technical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

3.3. – Electrical characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

3.4. – Damage situations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

3.5. – Electric installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

3.6. – Security system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

3.7. – Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

3.8. – Emergency stop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

CHAPTER 4 – SPIRAL MIXER OPERATION

AEF 015

4.1. – Electric information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

4.2. – First start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

4.3. – Work start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

4.4. – How to stop the spiral mixer. . . . . . . . . . . . . . . . . . . . . . . . . . 10

AEF 035/050/080/100/120

4.1. – General characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

4.2. – Electric information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

4.3. – Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

4.4. – Manual working process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

4.5. – Automatic working process . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4.6. – Programming the automatic working time . . . . . . . . . . . . . . . 15

4.7. – How to stop the spiral mixer . . . . . . . . . . . . . . . . . . . . . . . . . 16

CHAPTER 5 - MAINTENANCE

5.1. – When the machine is new . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

5.2. – Every day . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

5.3. – Every 6 months . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

CHAPTER 6 – SAFETY INSTRUCTIONS

6.1. – Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

6.2. – Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

ELECTRIC SCHEMATICS

AEF015. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

AEF 035/050/080/100/120 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

LIMITED WARRANTY

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

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CHAPTER 1

IMPORTANT

RECEPTION OF THE MERCHANDISE

Take care to verify that the received equipment is not damaged before signing the delivery
receipt. If a damage or a lost part is noticed, write it clearly on the receipt. If it is noticed after
the carrier has left, contact immediately the freight company in order that they do their
inspection.

We do not assume the responsibility for damages or losses that may occur during transportation.

NAME PLATE

Each machine has a nameplate fixed on the machine, with the general characteristics of the
machine.

1. Serial number

2. Model

3. Date

4. Phase

5. Amperage

6. Volts

7. Frequency

CHAPTER 2

GENERAL DESCRIPTION

Doyon Spiral Mixers are designed to be used by qualified people in the Bakery production.
The particular shapes and speeds of the spirals and bowls allow you to have in a short period
of time, very smooth dough, even when small quantities of water are used. Our spiral mixers
are able to work with small quantities of flour (for instance, the mixer of 220 Lbs. of flour
may work with 11 Lbs. of flour).
It also has a very simple control panel, easy to work with. You may choose between the
automatic or manual mode (except AEF015), each mode come with two speeds.

Our spiral mixer is not only used in bakery and pastry productions but also in inks
productions, chemist’s shops, etc.

For your safety, this equipment has been verified by qualified technicians and carefully crated
before shipment. The freight company assumes full responsibility concerning the delivery in
good condition of the equipment in accepting to transport it.

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3.1 – GENERAL DESCRIPTION

CHAPTER 3

TECHNICAL DATA

Specifications of spiral mixers:

A

Model

AEF 015 38 ¾ "(98.5) 28 ¾"(73) 16"(40.5) 2-30 (1-15) 3-50 (1.5-25)
AEF 035 46 ¼ "(118.5) 41"(104) 21 ½"(54.5) 5-75 (2-35) 8-130 (3.5-60)
AEF 050 51"(129.5) 46"(117) 27"(68.5) 7-110 (3-50) 12-175 (5.5-80)
AEF 080 54"(137) 60"(152.4) 31"(75.5) 11-175 (5-80) 18-280 (8-125)
AEF 100 54"(137) 58"(147) 34"(86.5) 22-220 (10-100) 35-350 (16-160)
AEF 120 56"(142) 58"(147) 34"(86.5) 22-260 (10-120) 35-425 (16-190)

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Inch (cm)

Fig.1

B

Inch (cm)CInch (cm)

Flour Capacity

Lbs (kg)

Dough

Capacity

Lbs (kg)

3

3.2. – TECHNICAL CHARACTERISTICS

• Steel body.

• Independent electric motors for stainless steel spiral and bowl (except AEF015).

• Belt driven transmission.

• Two speeds on stainless steel spiral.

• Two speeds on stainless steel bowl.

• Safety guard with micro switch.

• Manual and automatic digital control with 50 memories of desired working time (except

AEF015).

• Heavy-duty painting.

3.3 – ELECTRICAL CHARACTERISTICS

• The spiral mixers are 208-240 volts.

• Speed – 900 R.P.M. for 1st speed and 1800 R.P.M. for 2nd speed.

• Frequency – 60 Hz

• 208-240 volts

• 3 phases

• 4 wires (3 lines+gnd)

3.4 – THE MANUFACTURER IS NOT RESPONSIBLE FOR THE MACHINE’S
DAMAGES IN THE FOLLOWING SITUATIONS:

• Bad use of the machines.

• Using them out of the national laws.

• Problems with electric power.

• Non-authorised changes.

• Deficient upkeep.

• Use of unoriginal parts and products of the machines.

• Not following this manual.

• Repairs made by unauthorised technicians.

3.5 – ELECTRIC INSTALLATION

Doyon’s machines have an electric installation in compliance with the American (ANSI/UL
std. 763), Canadian (CSA std. C22.2 no. 1335.2.14) and European rules.

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Figure # 3

1. Control panel

2. Machine structure

3. Security bars

4. Spiral

5. Bottom body

6. Stainless steel bowl

7. Machine floor fixer

8. Roller

9. Side board

10. Main switch

10

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3.6 – SECURITY SYSTEM

The potentially most dangerous area on these machines is the one that surrounds the moving
spiral.
So, there is a safety guard that obstructs the entry in this area. This safety guard is designed
in a way to allow the user to watch the dough.
If you lift the safety guard, the machine will activate the micro switch and stop immediately.
To restart it, close the safety guard and press the green button “start”.
It is forbidden to remove, modify or damage the machine’s security bars.

3.7 – CONTROL PANEL

AEF 015 fig.2

Start button (GREEN): If you push it, the machine will start.
Stop button (RED): If you push it, the machine will stop.
Selector switch: For 1st and 2

nd

speed.

Emergency stop button: If you push it, the machine will stop immediately.

Fig. 2

3.8 – EMERGENCY STOP

The machine has a mechanism that allows the user to stop it when necessary, blocking the
electric power. To re-establish the normal work of the machine, after having pressed this
button, the user must turn it as shown by the arrows.

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AEF 035/050/080/100/120 Fig.4

Figure # 4

1. Switch on and off button

2. Display to visualise the working minutes

3. Display to visualise the working seconds

4. Light of 2nd speed

5. Light of 1st speed

6. Speed selector button V1/V2

7. AUT/MANUAL mode selector button

8. Emergency stop

9. Display to visualise the programs

10. Programming button

11. Up button

12. Down button

13. Display to visualise the time of 1st speed

14. Display to visualise the time of 2nd speed

15. Start

16. Stop

• The machine also has a general switch (yellow and red). Position 0 (switch off), the
machine has no electric power.
Position I (switch on), the machine has electric power and the panel lights (point 6, fig.4),
and also will emit a sound signal.

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