Dow OR STYROFOAM User Manual

UN ITED STATES . I NSTALL ATI ON INFOR MATION . R ESI DEN TIA L
I N S T A L L AT I O N P R O C E D U R E S F O R
T H E R M A X ™ O R S T Y R O F O A M ™ B R A N D R I G I D I N S U L AT I O N
Closed Crawl Space
The closed crawl space is gaining popularity for its effectiveness in reducing energy loss and minimizing the potential for moisture problems. Dow offers the following guidelines for constructing a closed crawl space with an insulation system that includes THERMAX™ or STYROFOAM™ brand rigid insulation on interior crawl space walls, a continuous poly vapor barrier to prevent evaporation of ground moisture into the crawl space, and a means to condition the crawl space to keep the relative humidity below 70 percent to mitigate mold and mildew growth. (See Figure 1.)
A b o u t T H E R M A X ™ R i g i d I n s u l a t i o n
THERMAX™ rigid insulation boards have a glass­fiber-reinforced polyisocyanurate foam core, with special laminated aluminum facers that enhance moisture and damage resistance. This reinforcement is chemically modified to provide improved fire performance. THERMAX rigid insulation boards can be left exposed in crawl spaces per National Evaluation Services report NER-681. THERMAX rigid insulation boards are also Factory Mutual approved as a “Wall-Ceiling Construction, FM Approvals Standard FM 4880, Metal-Faced – Class 1 Fire Rated to a max, 30 ft. high.” Consult the local building codes in your area before starting construction.
A b o u t S T Y R O F O A M ™ B r a n d R i g i d I n s u l a t i o n
STYROFOAM™ brand rigid insulation boards are made from extruded polystyrene foam insulation and have exceptional water resistance, long­term thermal performance and high compressive strength. ASTM C578 Type X and ASTM C578 Type IV STYROFOAM Brand Extruded Polystyrene Foam Insulation boards, with a maximum nominal thickness of 2 inches (51mm), may be installed on surfaces (wall, ceiling) of a crawl space with no coverings (no thermal or ignition barrier) applied to the crawl space side of the foam plastic insulation per International Code Council Evaluation Service (ICC-ES) Evaluation Report ESR-2142.
Figure 1
Please note that closed crawl spaces may include components not shown, such as other ventilation options, floor drains, radon mitigation, etc.
Before You Begin
Before installing THERMAX™ or STYROFOAM™ brand rigid insulation boards on the interior crawl space wall, remove anything that will interfere with installation. Best results are achieved when waterproofing or damp-proofing is applied from footer to grade on the exterior of the crawl space wall. Install foundation drainage per code requirement.
The crawl space may contain utilities including, but not limited to, mechanical equipment, electrical wiring, fans, plumbing, gas or electric hot water heaters, and gas or electric furnaces. When THERMAX or STYROFOAM brand insulation boards are used as stated above in the crawl space, the following conditions must be met:
1. Under-floor (crawl space) ventilation is provided in accordance with IBC Section 1203.3 or IRC Section R408.1, as applicable; or unvented crawl spaces are permitted under the conditions prescribed in IRC Section 408.3.
2. Combustion air is provided in accordance with IMC (International Mechanical Code) Section 701 and 703, or IRC Section M1701 and M1703.
Installation on the interior of the crawl space wall should comply with 2009 IRC Section R408, 2009 IECC Section 402.2.9, Dow’s ESR 2142 report and all other applicable code requirements. Additional useful information on closed crawl space systems can be found at www.crawlspaces.org. Consult the local building codes in your area before beginning construction.
Materials Checklist
To insulate closed crawl spaces, you will need:
• THERMAX™ or STYROFOAM™ brand rigid insulation boards – select from any of the following:
- STYROFOAM Brand Square Edge (25psi) Insulation
- STYROFOAM Brand Scoreboard (25psi) Insulation
- STYROFOAM Brand Tongue and Groove (25psi) Insulation
- THERMAX Sheathing (with foil facing)
- THERMAX White Finish Insulation
• Utility knife or small handsaw
• Straight edge
• Measuring tape
• Pencil
• Safety glasses
• Water-based adhesive mastic
• 6-mil poly liner
• Duct tape
• WEATHERMATE™ Construction Tape (optional)
• Spray urethane foam such as GREAT STUFF PRO™ Gaps & Cracks Insulating Foam Sealant (optional)
• FROTH-PAK™ Foam Insulation kit (optional)
• 6" galvanized nails
• 1" nailing tins
Cutting The Boards
THERMAX™ or STYROFOAM™ brand rigid insulation boards may be cut with a straight edge and utility knife or with a small handsaw. (See Figures 2a and 2b.)
Figure 2a
Figure 2b
Installation
1. Attach a Type 1 Vapor Retarder such as a 6-mil poly liner to the interior stem wall with water-based adhesive mastic. The edges of the vapor retarder should extend at least 6 inches up the stem wall. Extend the wall poly liner onto the ground about 1 to 2 feet from the wall. (See Figure 3.)
Figure 3
2. Fasten the THERMAX™ or STYROFOAM™ brand insulation boards to the interior of the crawl space wall using power­driven masonry nails with 1-inch washers or caps. The boards shall be permanently fastened to the interior of the stem wall and extend downward from the top of the stem wall to the exterior finished grade level and then vertically and/or horizontally for at least 24 inches. In some situations, an inspection strip may be appropriate. An inspection strip is a 2-inch to 3-inch strip around the top of the stem wall without insulation, which allows inspection for termites. (Check with your local code officials and pest control operators regarding this option.) Space fasteners approximately 2 feet on center vertically and 4 feet on center horizontally. (See Figure 4a.)
Note: If the distance between the exterior grade level and the crawl space floor is greater than 24 inches, the rigid insulation board on the wall should extend at least 24 inches below the exterior grade. (See Figure 4b). If the
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