Dovre TAI 45M, TAI 45C Installation Instructions And Operating Manual

INSTALLATIEVOORSCHRIFTEN EN GEBRUIKSAANWIJZING
KACHEL
INSTALLATION INSTRUCTIONS AND OPERATING MANUAL
STOVE
INSTALLATION ET MODE D’EMPLOI
POELE
EINBAUANLEITUNG UND GEBRAUCHSANWEISUNG
FEUERSTÄTTE
ESTUFA
ISTRUZIONI PER L'INSTALLAZIONE E L'USO
STUFA
MONTERINGS- OG BRUKSANVISNING
ILDSTED
03.27148.000 - 09/2014
TAI 45M, TAI 45C
Table of contents
Introduction 3 Performance declaration TAI 45M 4 Performance declaration TAI 45C 6 Performance declaration TAI 55M 8 Performance declaration TAI 55C 10 Safety 12 Installation requirements 12
General 12 Flue 12 Room ventilation 13 Floorand walls 13 Product description 14
Installation 15
Preparation 15 Preparing the connection to the flue 15 Installing and connecting 15
Use 16
First use 16 Fuel 16 Lighting 17 Burning wood (TAI M) 17 Burning brown coal briquettes (TAI M) 18 Burning anthracite coal (TAI M and TAI C) 18 Heating recommendations 19 Extinguishingthe fire 19 Removing ash 20 Fog and mist 20 Resolving problems 20
Maintenance 20
Flue 20 Cleaning and other regularly maintenance 21
Appendix 1: Technical data 23 Appendix 2: Dimensions 25 Appendix 3: Distance from combustible
material 27 Appendix 4: Diagnosis diagram 29 Index 30
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Subjectto change because of technicalimprovements
Introduction
Dear user, By purchasingthis heating appliance from DOVRE you have selected a quality product. This product is part of a new generation of energy-efficient and envir­onmentally-friendly heating appliances. These appli­ances make optimum use of convection heat as well as thermal radiation (radiant heat).
Your DOVRE appliance has beenmanufactured with state-of-the-art production equipment. In the unlikely event of a malfunction, you can always rely on DOVRE for support and service.
The appliance should not be modified; please always use original parts.
The appliance is intended for use in a living room. It must be hermetically connected to a properly work­ing flue.
We advise you have the appliance installed by an authorized and competent installer.
DOVRE cannot be heldliable for any problems or damage resulting from incorrect installation.
Observe the following safety regulations when installing and using the appliance.
In this manual, you can read how the DOVRE heating appliance can beinstalled, used andmaintained safely. Should you requireadditional information or technical data, or should you experience an install­ation problem, please first contact your supplier.
© 2014 DOVRE NV
Subjectto change because of technicalimprovements
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Performance declaration TAI 45M
In accordance with construction products regulation 305/2011
No. 035-CPR-2014
1. Unique identification code of the product type:
TAI 45M
2. Type, batch or serial number or other form of identification of the construction product, as determ­ined in article 11, subsection 4:
Uniqueserial number.
3. Intended use of the construction product in accordance with the applicable harmonised technical specification, as specified by the manufacturer:
Stove for solid fuel without hot water supply in accordance with EN 13240.
4. Name, registered trade name or registered trademark and contact address of the producer, as pre­scribed in article 11, subsection 5:
Dovre N.V. Nijverheidsstraat 18 2381Weelde Belgium.
5. If applicable, name and contact address of the authorised party whose mandate covers the tasks spe­cified in article 12, subsection 2:
-
6. The system or systems for the assessment and verification of the performance durability of the con­struction product, specified in appendix V:
System 3
7. If the performance declaration refers to a construction product that falls under a harmonised stand­ard:
The appointed agency ARGB/KVBG, registered under the number 2013, has performed a type test under sys­tem 3 and has issued the test report no. H20140033.
8. If the performance declaration concerns a construction product for which a European technical assessment is issued:
-
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Subjectto change because of technicalimprovements
9. Declared performance:
The harmonised norm EN 13240 :2001/A2 :2004/AC :2007
Essential characteristics Wood | Coal | Brown coal
Fire safety
Fire resistance A1
Distance from combustible material
Minimum distance in mm Rear: 300 Side: 450
Risk of glowing particles falling out Conform
Emission of combustion products
CO: 0.09% (13%O2) | CO: 0.08% (13%O2)| CO: 0.07% (13%O2)
Surface temperature Conform
Electrical safety -
Ease of cleaning Conform
Maximum operating pressure -
Flue gas temperature at nominal output 273°C | 282°C |286°C
Mechanical resistance (carrying weight of chimney) Not determined
Nominal output 9 kW
Efficiency 75.3% | 79.5% | 75%
10. The performance of the product described in points 1 and 2 conform with the performance reported in point 9.
This performance declaration is supplied under the exclusive responsibility of the producer specified in point 4:
01/09/2014 Weelde
Tom Gehem CEO
Due to continuous product improvement, the supplied appliance specifications may vary from the descriptionin this brochure without prior notice having beengiven.
DOVRE N.V. Nijverheidsstraat 18 Tel : +32 (0) 1465 91 91 B-2381 Weelde Fax : +32 (0) 14 65 90 09 Belgium E-mail : info@dovre.be
Subjectto change because of technicalimprovements
5
Performance declaration TAI 45C
In accordance with construction products regulation 305/2011
No. 036-CPR-2014
1. Unique identification code of the product type:
TAI 45C
2. Type, batch or serial number or other form of identification of the construction product, as determ­ined in article 11, subsection 4:
Uniqueserial number.
3. Intended use of the construction product in accordance with the applicable harmonised technical specification, as specified by the manufacturer:
Stove for solid fuel without hot water supply in accordance with EN 13240.
4. Name, registered trade name or registered trademark and contact address of the producer, as pre­scribed in article 11, subsection 5:
Dovre N.V. Nijverheidsstraat 18 2381Weelde Belgium.
5. If applicable, name and contact address of the authorised party whose mandate covers the tasks spe­cified in article 12, subsection 2:
-
6. The system or systems for the assessment and verification of the performance durability of the con­struction product, specified in appendix V:
System 3
7. If the performance declaration refers to a construction product that falls under a harmonised stand­ard:
The appointed agency ARGB/KVBG, registered under the number 2013, has performed a type test under sys­tem 3 and has issued the test report no. H20140033.
8. If the performance declaration concerns a construction product for which a European technical assessment is issued:
-
6
Subjectto change because of technicalimprovements
9. Declared performance:
The harmonised norm EN 13240 :2001/A2 :2004/AC :2007
Essential characteristics Coal Performance
Fire safety
Fire resistance A1
Distance from combustible material
Minimum distance in mm Rear: 400 with insulation Side: 450with insulation
Risk of glowing particles falling out Conform
Emission of combustion products CO: 0.08% (13%O2)
Surface temperature Conform
Electrical safety -
Ease of cleaning Conform
Maximum operating pressure -
Flue gas temperature at nominal output 282 °C
Mechanical resistance (carrying weight of chimney) Not determined
Nominal output 9 kW
Efficiency 79.5%
10. The performance of the product described in points 1 and 2 conform with the performance reported in point 9.
This performance declaration is supplied under the exclusive responsibility of the producer specified in point 4:
01/09/2014 Weelde
Tom Gehem CEO
Due to continuous product improvement, the specifications of the appliance supplied can vary from the descrip­tion in this brochure without prior notice.
DOVRE N.V. Nijverheidsstraat 18 Tel : +32 (0) 1465 91 91 B-2381 Weelde Fax : +32 (0) 14 65 90 09 Belgium E-mail : info@dovre.be
Subjectto change because of technicalimprovements
7
Performance declaration TAI 55M
In accordance with construction products regulation
305/2011
1.
Unique identification code of the product type:
2. Type, batch or serial number or other form of identification of the construction product, as determ­ined in article 11, subsection 4:
Uniqueserial number.
3. Intended use of the construction product in accordance with the applicable harmonised technical specification, as specified by the manufacturer:
Stove for solid fuel without hot water supply in accordance with EN 13240.
4. Name, registered trade name or registered trademark and contact address of the producer, as pre­scribed in article 11, subsection 5:
Dovre N.V. Nijverheidsstraat 18 2381Weelde Belgium.
5. If applicable, name and contact address of the authorised party whose mandate covers the tasks spe­cified in article 12, subsection 2:
-
6. The system or systems for the assessment and verification of the performance durability of the con­struction product, specified in appendix V:
System 3
7. If the performance declaration refers to a construction product that falls under a harmonised stand­ard:
The appointed agency ARGB/KVBG, registered under the number 2013, has performed a type test under sys-tem 3 and has issued the test report no.
8. If the performance declaration concerns a construction product for which a European technical assessment is issued:
-
8
Subjectto change because of technicalimprovements
9. Declared performance:
The harmonised norm
Essential characteristics
Fire safety
Fire resistance A1
Distance from combustible material
Minimum distance in mm Rear: Side:
Risk of glowing particles falling out Conform
Emission of combustion products
CO: % (13%O2)
Surface temperature Conform
Electrical safety -
Ease of cleaning Conform
Maximum operating pressure -
Flue gas temperature at nominal output
°C
Mechanical resistance (carrying weight of chimney) Not determined
Nominal output X kW
Efficiency
%
10. The performance of the product described in points 1 and 2 conform with the performance reported in point 9.
This performance declaration is supplied under the exclusive responsibility of the producer specified in point 4:
01/09/2014 Weelde
Tom Gehem CEO
Due to continuous product improvement, the supplied appliance specifications may vary from the descriptionin this brochure without prior notice having beengiven.
DOVRE N.V. Nijverheidsstraat 18 Tel : +32 (0) 1465 91 91 B-2381 Weelde Fax : +32 (0) 14 65 90 09 Belgium E-mail : info@dovre.be
Subjectto change because of technicalimprovements
9
Performance declaration TAI 55C
In accordance with construction products regulation
1.
Unique identification code of the product type:
2. Type, batch or serial number or other form of identification of the construction product, as determ­ined in article 11, subsection 4:
Uniqueserial number.
3. Intended use of the construction product in accordance with the applicable harmonised technical specification, as specified by the manufacturer:
Stove for solid fuel without hot water supply in accordance with EN 13240.
4. Name, registered trade name or registered trademark and contact address of the producer, as pre­scribed in article 11, subsection 5:
Dovre N.V. Nijverheidsstraat 18 2381Weelde Belgium.
5. If applicable, name and contact address of the authorised party whose mandate covers the tasks spe­cified in article 12, subsection 2:
-
6. The system or systems for the assessment and verification of the performance durability of the con­struction product, specified in appendix V:
System 3
7. If the performance declaration refers to a construction product that falls under a harmonised stand­ard:
The appointed agency ARGB/KVBG, registered under the number 2013, has performed a type test under sys-tem 3 and has issued the test report
8. If the performance declaration concerns a construction product for which a European technical assessment is issued:
-
10
Subjectto change because of technicalimprovements
9. Declared performance:
The harmonised norm
Essential characteristics
Fire safety
Fire resistance A1
Distance from combustible material
Minimum distance in mm Rear: Side:
Risk of glowing particles falling out Conform
Emission of combustion products
CO: % (13%O2)
Surface temperature Conform
Electrical safety -
Ease of cleaning Conform
Maximum operating pressure -
Flue gas temperature at nominal output
°C
Mechanical resistance (carrying weight of chimney) Not determined
Nominal output X kW
Efficiency
%
10. The performance of the product described in points 1 and 2 conform with the performance reported in point 9.
This performance declaration is supplied under the exclusive responsibility of the producer specified in point 4:
01/09/2014 Weelde
Tom Gehem CEO
Due to continuous product improvement, the supplied appliance specifications may vary from the descriptionin this brochure without prior notice having beengiven.
DOVRE N.V. Nijverheidsstraat 18 Tel : +32 (0) 1465 91 91 B-2381 Weelde Fax : +32 (0) 14 65 90 09 Belgium E-mail : info@dovre.be
Subjectto change because of technicalimprovements
11
Safety
Please note: All safety regulations must be compliedwith strictly.
Please read carefully the instructions supplied with the appliance for installation, use and maintenance before using the appliance.
The appliance must be installed in accordance with the legislation andrequirements applic­ablein yourcountry.
All local regulations and the regulations relating to national and European standards must be observed when installing the appliance.
The appliance should preferably be installed by an authorisedinstaller. Installers will be aware of the applicable regulations and requirements.
The appliance is designed for heating pur­poses. All surfaces, including the glass and connecting tube, can become very hot (over 100°C)! When operating, use a so-called "cold hand" or an oven glove.
Ensurethat there is adequate screening if youngchildren, disabled people, the elderly or animals are present in the vicinity of the appli­ance.
Safety distances from flammable materials must be strictly adhered to.
Do not place any curtains, clothes, laundry or othercombustible materials on or near the appli­ance.
When in use, do not use flammable orexplos­ive substances in the vicinity of the appliance.
Avoid chimney fires by having the chimney swept regularly. Never burnwoodwith the door open.
In the event of a chimney fire: close all the appliance's air inlets and alert the fire service.
If the glass in the appliance is broken or cracked, it must be replacedbefore you can use the appliance again.
Ensurethat there is adequate ventilation in the room in which the appliance is installed. If vent­ilation is insufficient, combustion will be
incomplete whereby in toxic gases can spread through the room. See the chapter "Installation requirements" for more information onvent­ilation.
Installation requirements
General
The appliance must be connected tightly to a well­functioning flue.
For connection measurements: see "Technical data" appendix.
Ask the fire service and/or yourinsurance com­pany about any specific requirements and reg­ulations.
Flue
The flue is needed for:
Removal of combustion gases via natural draught.
As the warm airin the flue orchimney is lighter than the outside air, it rises.
Air intake, needed for the combustion of fuel in the appliance.
A poorly-functioning flue or chimney can cause smoke to escape into the room when the door is opened. Damage caused by smoke emissions into the room is not covered by the warranty.
Do not connect multiple appliances (such as a boiler for central heating) to the same flue, unless local or national regulations allow this. In the event of two connections ensurethat the difference in height between the connections is no less than 200 mm.
Ask your installer for advice regardingthe flue. Refer to the Europeannorm EN13384 for a correct cal­culations for the flue.
The flue must satisfy the followingrequirements:
The flue or chimney must be made of fire-resistant material, preferably ceramics or stainless steel.
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Subjectto change because of technicalimprovements
The flue or chimney must be airtight andwell­cleaned andguarantee sufficient draught.
A draught/vacuum of 15 - 20Pa duringnormal operationis ideal.
Starting from the flue spigot, the flue must run as vertically as possible. Changes in direction and horizontal pieces disrupt the outward flow of com­bustion gases and may cause soot deposits.
To prevent combustion gases from cooling down too much, which reduces the draught, ensurethat the interior diameter is not too big.
The flue or chimney should ideally have the same diameter as the connection collar.
For nominal diameter: see "Technical data" appendix. If the smoke channel is well insu­lated, the diameter may be slightly bigger (up to 2x the section of the connection collar).
The section (area) of the smoke channel must be constant. Wider segments and (in particular)nar­rowersegments disrupt the outward flow of com­bustion gases.
In fitting a cover plate/exhaust cap to the flue: make sure that the cover does not restrict the flue outlet and that the cap does not impede the out­ward flow of combustion gases.
The flue must end in a zone that is not affected by surrounding buildings, trees or other obstacles.
The flue outside the house must be insulated.
The flue should be at least 4 metres high.
As a rule of thumb: 60 cm above the ridge of the roof.
If the ridge of the roof is more than 3 metres from the flue: use the measurements given in the fol­lowing figure. A = the highest point of the roof within a distance of 3 metres.
Room ventilation
For good combustion, the appliance needs air (oxy­gen). This air is supplied via adjustable air inlets from the area in which the appliance is installed.
If ventilationis insufficient, combustion will be incomplete, which may lead toxic gases to spread through the room.
As a rule of thumb, the air supply should be
5.5cm²/kW. Extra ventilation is needed when:
The appliance is in a well-insulated area.
There is mechanical ventilation, for example, a central extraction system or an extraction hood in an open kitchen.
You can provide extra ventilation by having a vent­ilation louvre fitted onthe outside wall.
Make sure that otherair consumingappliances (such as tumble-driers, other heating appliances or a bath­room fan) have their own supply of outside air, or are switched off when you use the appliance.
Floor and walls
The floor on which the appliance is placed must have sufficient bearing capacity. The weight of the appli­ance is given in the appendix “Technical Data appendix”.
Protect flammableflooring from heat radiation by means of a fireproof protective plate. See the appendix "Distance from combustible material".
Subjectto change because of technicalimprovements
13
Remove combustible material such as lino­leum, carpets/rugs and similar materials below the fireproof protective plate.
Keep sufficient distance between the appli­ance and combustible materials such as wooden walls and furniture.
The connecting tubealso radiates heat. Ensure that there is sufficient distance or a shield between the connecting tube andcombustible material. The rule of thumb for a single-walledtubeis a distance of 3x the diameter. If a lining shell is fitted around the tube, a distance of 1x the dia­meter is permissible.
Carpets and rugs must be at least 80 cm away from the fire.
Use a fireproof floorplate to protect a flam­mablefloorfrom any ash which may fall in front of the stove. Thefloorplate must comply with national standards.
For the dimensions of the fireproof protective plate: see the appendix "Distance from com­bustible material".
For further requirements with respect to fire safety, see the appendix "Distance from com­bustible material".
Product description
This manual describes the multi-fuel appliance TAI M and the coal appliance TAI C.
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2
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3
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09-20020-357
1. Filling lid
2. Secondary air slide
3. Door
4. Door bolt
5. Side filling door (TAI M only)
6. Side filling door bolt (TAI M only)
7. Riddling grate bar(TAI M only)
8. Fire basket
9. Ash pan door
10. Ash pan door bolt
11. Flue gas connection
12. Primary air slide / Thermostat
13. Fuel choice selector
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Subjectto change because of technicalimprovements
Appliance features
The TAI M appliance can be usedto burn wood, coal (anthracite) and brown coal briquettes. The appliance comes with a side filling door.
The TAI C appliance can be used to burn coal (anthracite) for continuous use. The appliance is equipped with a coal bunker as standard.
The appliance can be connected to the chimney at the rear.
The appliance comes with a “cold hand” to manip­ulate the riddlinggrate (TAI M), to open the filling lid andto remove the ash pan.
The multi-fuel appliance (TAI M) is equipped with a separate door for adding the fuel, the ‘side filling door’.
The coal bunker can easily be removed via the filling lid.
The TAI M appliance is equipped with a riddling grate.
The TAI C appliance is equipped with a fixed burn­ing grate.
The appliance has two access ports for ash removal.
The appliance is equipped with an adjustable ther­mostat.
The appliance is equipped with chamotte or refract­ory stone interior cladding.
Installation
Preparation
Please check the appliance immediately after deliv­ery for damage duringtransport or any other dam­ageor defects. Theappliance is attached to the pallet with screws at the bottom.
If you detect transport damageor any other damage ordefects, do not use the appliance andnotify the supplier.
Remove the removableparts (fire-resistant inner plates, ash pan, grates, bunkerand filling lid) from the appliance before installing the appliance.
By removing removable parts, it is easier to move the appliance and to avoid damage.
Note the location of the removable parts, so that you can re-position the parts in the correct place lateron.
Chamotte inner plates are ochrous on delivery. They insulate the combustion chamber to improve the combustion, and they can with­stand burninganthracite.
Preparing the connection to the flue
You can connect the appliance to the chimney at the rear.
Installing and connecting
1. Position the appliance in the correct place, and make sure it is level.
2. Connect the appliance to the flue hermetically.
3. Re-position all removed parts in the correct places in the appliance.
Never use the appliance without the fire-res­istant inner plates.
If it is found that there is inadequate draw, the recuperator plate at the back of the appliance can be moved to reduce the dampening. See next figure.
Subjectto change because of technicalimprovements
15
2 1
2 1
09-20020-360
Position 1: factory setting for a standard hearth. Position 2: the setting for a hearth with less draw.
The appliance is now ready for use.
Use
First use
When you use the appliance for the first time, make an intense fire and keep it going for a good few hours. This will cure the heat-resistant paint finish. This may result in some smoke andodours. You could open win­dows and doors for a while in the area in which the appliance is located.
Fuel
Appliance TAI M can be used to burn brown coal bri­quettes, anthracite coal andnatural wood; sawn and split and adequately dry.
Appliance TAI C is only suitable for burning anthracite coal.
Do not use other fuels, as they can cause serious damage to the appliance.
The following fuels may not be used as they pollute the environment, and because they heavily pollute the appliance and flue, which may leadto a chimney fire:
Treated wood, such as scrapwood, painted wood, impregnated wood, preserved wood, plywood and chipboard.
Plastics, scrap paperand domestic waste.
Wood
Hardwood, such as oak, beech, birch andfruit tree wood is the ideal fuel for yourstove. This type of wood burns slowly with calm flames. Softwood contains more resins, burns faster and sparks more.
Use seasoned woodthat contains no more than 20% moisture. The wood should have been seasoned for at least 2 years.
Saw the wood to size andsplit it while it is still fresh. Fresh wood is easier to split, andsplit wood dries more easily. Store the woodundera roof wherethe wind has freeaccess.
Do not use damp wood. Damp logs donot produce heat as all the energy is used in the evaporation of moisture. This will result in a lot of smoke andsoot deposits on the appliance door and in the flue. The water vapour will condense in the appliance and can leak away through chinks in the stove, causing black stains on the floor. It may also condense in the chimney and form creosote. Creosote is a highly flammable compound and may cause a chim­ney fire.
Brown coal briquettes
Brown coal briquettes have approximately the same
burningcharacteristics as wood.
Ensurethere is a good charcoal bedbeforeyou start burning brown coal briquettes.
For lighting the fireplace, follow the instructions in the "Lighting" paragraph.
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Subjectto change because of technicalimprovements
Anthracite coal
Anthracite coal is divided into various categories on the basis of characteristics, sometimes specified by law, such as the percentageof volatile compounds. The ash content of anthracite coal is between 3% and 13%. The lowerthe ash content, the higher the net heating value and the less often you have to remove ash.
Preferably use category A anthracite coal with a low ash content.
Use the recommended size 12/22 or20/30.
For lighting the fireplace, follow the instructions in the "Lighting" paragraph.
Lighting
You can check whether the flue has sufficient draught by lighting a ball of paperabove the baffle plate. A cold flue often has insufficient draught andconsequently, some smoke may escape into the room instead of up the chimney. You can avoidthis problem by lighting the fire as described below.
1. Stack two layers of medium sized logs crosswise.
2. Stack two layers of kindling crosswise on top of the logs.
3. Place a firelightercubein the lowerlayer of kind­ling and light the cube according to the instructions on the packaging.
4. Close the door of the appliance and open the primary and secondary air inlets by completely openingthe primary andsecondary air sliders; see the following figure. If there is inadequate draw, the ash pan can be set at a small tilt for some time.
5. Let the fire develop into a good blaze until there is glowingbed of charcoal. After this, you can add morefuel and adjust the appliance; see the sec­tions on "Burning wood", "Burning brown coal bri­quettes (forTAI M only)" and"Burning anthracite coals (for TAI M and TAI C)" .
09-20020-355
o
= Open l = Closed
Burning wood (TAI M)
After you have followed the instructions for lighting:
1. Slowly open the door of the appliance.
2. Spread the charcoal evenly across the bottom of the stove base.
3. Stack a few logs on the charcoal.
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Open stacking
If the logs are stacked openly, the wood will burn quickly as the oxygen can reach each log easily. If you want to use the stove for a short while, make an open stack.
Compact stacking
If the logs are stacked tightly, the wood will burnmore slowly as the oxygen can only reach some logs eas­ily. If you want to burn wood for a longer period, make a compact stack.
4. Close the door of the appliance.
5. Close the primary air inlet and leave the secondary air inlet open.
Do not fill the appliance by more than a third.
6. To subsequently add fuel, use the filling door of the appliance.
Burning brown coal briquettes (TAI M)
Brown coal briquettes burn in almost the same way as wood. Using the primary air inlet, ensure sufficient supply of air under the fire. For further information see the paragraph"Burning wood".
Burning brown coal briquettes creates a lot of ash. Regularly remove excess ash. See the paragraph "Removing ashes" for instructions.
For the properties and use of brown coal bri­quettes: consult your brown coal briquette sup­plieror see the brown coal briquette packaging.
After you have followed the instructions for lighting:
1. Slowly open the door of the appliance.
2. Spread the charcoal evenly across the bottom of the stove base.
3. Place the brown coal briquettes onthe charcoal bed.
4. Close the door.
Burning anthracite coal (TAI M and TAI C)
When burning anthracite coal, always close the secondary air slide and close the cover plate (fuel selection) in the back wall.
Burning coal without bunker
After you have followed the instructions for lighting:
1. Openthe primary air slide completely.
2. Slowly open the door of the appliance.
3. Spread the charcoal evenly across the bottom of the stove base.
4. Spread a shovelful of coal on the charcoal bed and wait with the next shovelful until the coals start to glow.
5. Now add more coal.
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Subjectto change because of technicalimprovements
Be careful not to smother the fire by adding too much coal at once.
You have added as much as you can when the glow from the previous loadis only just visible.
6. Close the door.
7. Allow the coal to burn well for a few minutes and then set the thermostat to the desired position.
If the coal basket begins to glow red, the fire is burningtoo strongly.
Burning coal with bunker
After you have followed the instructions for lighting:
1. Openthe primary air slide (thermostat) all the way.
2. Slowly open the door of the appliance.
3. Spread the charcoal evenly across the bottom of the stove base.
4. Close the door.
5. Slowly open the filling panel in the top plate.
09-20020-359
6. Fill the bunker with coal to below the rearmost air openings in the bunker.
7. Close the filling lid.
8. Allow the coal to burn well for a few minutes and then set the thermostat to the desired position.
The filling frequency depends on the output demanded.
To keep the stove burning at night, the ther­mostat is turned down to around position 1.
The correct position depends on the flue and the weather conditions.
If the coal basket begins to glow red, the fire is burningtoo strongly.
Heating recommendations
Never burn wood with an open door.
Regularly burnwoodwith intense roaringfires.
If you burn at a low setting frequently, tar and creosote may be deposited in the flue. Tar and creosote are highly combustible substances. Thicker layers of these substances may catch fire if the temperature in the flue increases sud­denly. By allowing the fire to burn very intensely regularly, layers of tar and creosote will disappear. Low intensity fires can also cause tar deposits on the stove window anddoor. When the outside temperatureis mild, it is bet­ter to burn wood intensely for a few hours instead of having a low intensity fire for a long period of time.
Regulate the air supply usingthe secondary air inlet (only when burning wood).
The secondary air inlet not only supplies air to the fire but to the glass as well, so that it does not quickly become dirty.
Open the primary air inlet for the time being if the air supply by the secondary air inlet is inadequate orif you want to fan the fire.
Topping upwith a few logs regularly is better than adding many logs in one go.
Regularly adding small amounts of brown coal bri­quettes oranthracite coal is better than addinga large amount of brown coal briquettes or anthracite coal in onego.
Extinguishing the fire
Do not add fuel and just let the fire go out. If a fire is damped down by reducing the air supply, harmful sub­stances will be released. For this reason, the fire shouldbe allowed to go out naturally. Keep aneye on
Subjectto change because of technicalimprovements
19
the fire until it has goneout. All air inlets can be closed once the fire has died completely.
Removing ash
A relatively largeamount of ash is left over after burn­ing brown coal briquettes and anthracite coal. Remove the excess ash regularly.
After wood has been burnt, a relatively small amount of ash remains. This ash bed is a good insulating layer for the stove base plate and improves combustion. It is a good idea to leave a thin layer of ash onthe stove base plate.
The flow of air through the fire plate must not be obstructed, however, and no ash may be allowed to accumulate behind a cast-iron inner plate. Remove the excess ash regularly.
The ash should never reach the bottom of the grate. This will cause the grate to overheat andbe damaged.
1. Use the “cold hand”provided to manipulate the rid­dling grate (TAI M).
2. Openthe ash door.
3. Use the pokerprovided to break up the ashes through the access openings above the grate.
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4. Remove the ash panusing the "cold hand" provided and empty the ash pan; see next figure.
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5. Install the ash pan and close the ash door of the appliance.
Fog and mist
Fog and mist hinder the flow of flue gases throughthe flue. Smoke can blow back and cause a stench. If it is not strictly necessary, it is better not to use the stove in foggy andmisty weather.
Resolving problems
Refer to the appendix "Diagnostic diagram" to resolve any problems in using the appliance.
Maintenance
Follow the maintenance instructions in this chapter to keep the appliance in good condition.
Flue
In many countries, you are required by law to have your chimney checked and maintained.
At the start of the heatingseason: have the chim­ney swept by a recognisedchimney sweep.
Duringthe heating season and after the chimney has not been used for a long time: have the chim­ney checked for soot.
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At the end of the heatingseason: close off the chim­ney andplug with newspaper.
Cleaning and other regularly maintenance
Do not clean the appliance whenit is still warm.
Clean the exterior of the appliance with a dry lint­free cloth.
You can cleanthe insideof the appliance thoroughly at the end of the heating season:
Remove the filling lid and the coal bunker.
If necessary, first remove the fire-resistant inner plates.
If necessary, clean the air supply ducts.
Remove the recuperator at the top of the appliance andcleanit. See the chapter on "Installation" for instructions on removing and installing the recu­perator.
Checking fire-resistant inner plates
The fire-resistant inner plates areconsumables that aresubject to wear andtear. Vermiculite innerplates arefragile. Do not knock the inner plates with logs. Check the fire-resistant inner plates frequently and replace them when necessary.
See the chapter "Installation" for instructions on removing andinstalling the inner plates.
The refractory inner plates may begin to show hairline cracks, but this does not negatively affect their functioning.
Never use the appliance without the fire-res­istant inner plates.
Cleaning the glass
Dirt clings less easily to well-cleaned glass. Proceed as follows:
1. Remove dust and loose soot with a dry cloth.
2. Clean the glass with stove glass cleaner: a. Apply stove glass cleanerto a kitchen sponge,
rubdown the entireglass surface and give the
cleaning agent time to react.
b. Remove the dirt with a moist cloth or kitchen
tissue.
3. Clean the glass again with a normal glass cleaning product.
4. Rub the glass cleanwith a dry cloth or kitchen tis­sue.
Do not use abrasive or aggressive products to clean the glass.
Wear household gloves to protect your hands.
If the glass in the appliance is broken or cracked, it must be replacedbefore you can use appliance again.
Ensurethat no stove glass cleanerruns between the glass and the cast-iron door.
Enamelled stove maintenance
Never clean the appliance while it is still hot. The most effective way to clean the enamelled surface of the stove is with a mild green soap and lukewarm water. Use as little water as possible, rub the surface dry andprevent the formation of rust. Wire wool or otherabrasives should never be used. Never place a kettle directly onto an enamelledstove; use a standto prevent damage. Attention: Do not allow aggressive acidic products to get onto enamelled components.
Lubrication
Although cast-iron is slightly self-lubricating, you will still need to lubricate moving parts frequently.
Lubricate the movingparts (such as guide sys­tems,hingepins, latches andair slides) with heat resistant grease that is available in the specialist trade.
Touching up damaged paint
Small areas of damaged paint finish can be touched­up with a spray can of special heat-resistant paint, available from your supplier.
Touching up the enamelled surface
Enamelling is a process carried out by traditional meth­ods, meaning that it is possible that small colour dif­ferences and damage may occur. The appliances
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21
undergo a visual inspection in the factory, that is to say, the inspector looks at the surface for a period of 10 seconds from a distance of 1 metre. Any damage that does not stand out is regarded as OK. A special heat-resistant paint is supplied with the appliance to touch up any minor damage caused dur­ing transport. Apply the heat-resistant paint in thin layers and leave to dry well before using the appliance.
Some enamel colours are temperature-sensitive. It can happenthat the colour changes during use. The original colour will returnafter the appliance has cooleddown.
If enamelled surfaces becomevery hot, hairline cracks can occur. This is a normal phenomenon andhas no impact on the functioning of the stove.
Ensurethat the stove is not overburdened. If it does become overburdened thenthe surface gets very hot possibly resulting in lasting dam­ageto the enamel.
Checking the seal
Check whether the door sealing rope is still in good conditionand works well. The sealing rope is sub­ject to wear and will need to be replacedover time.
Check the appliance for air leaks. Close any chinks with stove sealant.
Allow the sealant to harden fully before lighting the appliance, as any moisture in the sealant will form bubbles, resulting in a new air leak.
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Subjectto change because of technicalimprovements
Appendix 1: Technical data
Model 45M 45M 45M 45C
Nominal output 9 kW 9 kW 9 kW 9 kW
Flue connection (diameter) 150 mm 150 mm 150 mm 150 mm
Weight 155 kg 155kg 155 kg 160 kg
Recommended fuel Wood Coal Brown coal Coal
Fuel property, max. length wood 45 cm 12/22 - 20/30 3" - 6" - 7" 12/22 - 20/30
Mass flow of flue gasses 8.5 g/s 7.6 g/s 8.8 g/s 7.6 g/s
Temperature increase measured in the measuring section
273°C 282 °C 286 °C 282°C
Temperature measuredat appliance exit
410°C 389 °C 395 °C 389°C
Minimum draught 12 Pa 12 Pa 12 Pa 12 Pa
CO emission (13%O2) 0.09% 0.08% 0.07% 0.09%
NOx emission (13% O2) 60 mg/Nm³ - - -
CnHm emission (13%O2) 96 mg/Nm³ 136 mg/Nm³ 109 mg/Nm³ 136mg/Nm³
Particulate emission 13 mg/Nm³ <40 mg/Nm³ 12.3 mg/Nm³ <40 mg/Nm³
Particulate emission in accordance with NS3058-NS3059
- - - -
Efficiency 75.30% 79.50% 75% 79.50%
Model 55M 55M 55M 55C
Nominal output 9 kW 9 kW 9 kW 9 kW
Flue connection (diameter) 150 mm 150 mm 150 mm 150 mm
Weight 155 kg 155kg 155 kg 160 kg
Recommended fuel Wood Coal Brown coal Coal
Fuel property, max. length wood 45 cm 12/22 - 20/30 3" - 6" - 7" 12/22 - 20/30
Mass flow of flue gasses 8.5 g/s 7.6 g/s 8.8 g/s 7.6 g/s
Temperature increase measured in the measuring section
273°C 282 °C 286 °C 282°C
Temperature measuredat appliance exit
410°C 389 °C 395 °C 389°C
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23
Model 55M 55M 55M 55C
Minimum draught 12 Pa 12 Pa 12 Pa 12 Pa
CO emission (13%O2) 0.09% 0.08% 0.07% 0.09%
NOx emission (13% O2) 60 mg/Nm³ - - -
CnHm emission (13%O2) 96 mg/Nm³ 136 mg/Nm³ 109mg/Nm³ 136mg/Nm³
Particulate emission 13 mg/Nm³ <40 mg/Nm³ 12.3 mg/Nm³ <40 mg/Nm³
Particulate emission in accordance with NS3058-NS3059
- - - -
Efficiency 75.30% 79.50% 75% 79.50%
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Appendix 2: Dimensions
TAI 45M / TAI 45C
800
615
230
150
390
665
425
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25
TAI 55M / TAI 55C
230
150
390
665
09-20020-361
800
715
425
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Appendix 3: Distance from combustible material
TAI 45M and 45C / TAI 55M and 55C - Minimum distances in millimetres
1350
940
1210
1070
1020
860
300
100
100
100
100
300
450
100
100
1212121
2
09-20020-356
.
1 Combustible material
2 Incombustible material, thickness 100 mm
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27
TAI 45M and 45C / TAI 55M and 55C - Incombustible floor plate dimensions
A
B B
09-20002-004
Minimum dimensions of fireproof floor plate
A (mm) B (mm)
Din 18891 500 300
Germany 500 300
Finland 400 100
Norway 300 100
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Appendix 4: Diagnosis diagram
Problem
Wood will not stay lit
Gives off insufficient heat
Smoke emissions into the room when adding wood
Fire in appliance is too intense, is hard to adjust
Deposit on the glass
possible cause possible solution
Insufficient draught
A cold flue usuallyfailsto create sufficient draught. Follow the instruc­tionsfor starting a fire inthe ‘Use’section; open a window.
Wood too damp Use wood with no more than 20% moisture.
Logs too large
Use small pieces of kindling.Use split logs no larger than 30 cm in cir­cumference.
Wood stacked incorrectly
Stackthe logsin a way that allows adequate air flow between the logs(open stacking, see "Burning wood")
Flue does not work properly
Check whether the chimneymeets the requirements: at least 4 metres high, correct diameter, well-insulated, smooth inside, not too many bends, no obstructions in chimney(bird's nest, too much soot deposit), hermetically tight (no chinks).
Chimney stack incorrect Sufficiently high above the roof, no obstacles in the vicinity
Air inlets setincorrectly Open the air inlets completely.
Applianceconnected to the flue incor­rectly
Connection should be hermeticallytight.
Vacuum in area in whichthe applianceis installed
Switch off extraction systems.
Insufficient supplyof fresh air
Provide an adequate air supply; ifnecessary use outside air con­nection.
Bad weather ? Inversion(reversed air flow in chimney because of a highoutside temperature), extreme wind speeds
We recommend you don't use the appliance inthe caseof inversion. If required, install an extra hood on the flue to increase the draught.
Draught in the living room
Avoiddraught inthe living room, do not placethe appliancenear a door or heating air ducts.
Flames touchthe glass
Make sure the wood isnot positioned too closeto the glass. Slide the primary air inlet cover closer to the "Closed" position.
Applianceisleaking air Check the door sealsand appliancejoints.
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29
Index
A
Adding
anthracite coal 19
brown coal briquettes 19 Adding fuel 19 Adding wood
smoking stove 29 Adverse weather conditions, do not burnwood 20 Aerating the fire 19 Air inlets 17 Air leak 22 Anthracite coal 17 ash 20 Ashes
breaking 20
remove 20
B
Bearing capacity of floor 13 Breaking
ashes 20 Brown coal
ash 18 Brown coal briquettes 16
buring 18 Burning 17
adding fuel 17-18
anthracite coal 18
appliance is hardto adjust 29
brown coal briquettes 18
fire is too intense 29
insufficient heat 29
topping up fuel 19 Burning wood
insufficient heat 20
C
Cap on the flue 13 Carpet 13 Cast iron inner plates
warning 15 Chimney fire prevention 19 Chinks in appliance 22
Cleaning
appliance 21 glass 21
Coals
ash content 17
Combustible material
distance from 27
Connecting
dimensions 25 Controlling air supply 19 Creosote 19
D
Damp wood 16 Dimensions 25 Door
sealingrope 22 Draught 23-24 Drying wood 16
E
Efficiency 5, 7, 9, 11, 23-24 Email
maintenance 21 External airsupply
connecting to 15 Extinguishingthe fire 19
F
Filling level of the appliance 18 Finishingcoat, maintenance 21 Fire
extinguishing 19
kindle
Lighting 17
Fire-resistant inner plates
maintenance 21
warning 15 Fire safety
distance from combustible material 27
floor 13
furniture 13
walls 13 Floors
bearingcapacity 13
fire safety 13
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Subjectto change because of technicalimprovements
31
Flue
connecting to 15 connection diameter 23 height 13 maintenance 20
requirements 12 Flue cap 13 Flue gas
temperature 5, 7, 9, 11 Flue gasses
mass flow 23 Fog, do not burn wood 20 Fuel
adding 18-19
anthracite coal 16-17
brown coal 16
brown coal briquettes 16
necessary amount 20
suitable 16
topping up 19
unsuitable 16
wood 16
G
Glass
cleaning 21
deposit 29
H
Heat, insufficient 20, 29
I
Installing
dimensions 25
K
Kindling 29
L
Lighting fire 17 Lubricant 21 Lubricate 21
M
Maintenance
Clean appliance 21
cleaning the glass 21
emai 21
Fire-resistant inner plates 21
flue 20 lubrication 21
sealing 22 measuring section 23 Mist, do not burn wood 20
N
Nominal output 20, 23
P
Paint
Smoke
during first use 16
Particulate emission 23-24 Primary air inlet 17
R
Removing ash 20
brown coal 18
S
Screens
deposit 29 Sealing rope for door 22 Secondary air inlet 17 Smoke emissions into the room 12 Smoking appliance 29 Softwood 16 Solving problems 20, 29 Stacking logs 18 Storingwood 16 Stove glass cleaner 21 Suitable fuel 16 Sweeping flue 20
T
Tar 19 Temperature 23 Temperature increase 23 Topping upwith fuel 19
U
Unsuitable fuel 16
V
Ventilation 13
ruleof thumb 13
Ventilationlouvre 13
W
Walls
fire safety 13
Warning
cast iron inner plates 15 chimney fire 16, 19 chimney fires 12 fire-resistant innerplates 15 flammable materials 12 glass broken or cracked 12, 21 hot surface 12 requirements 12 stove glass cleaner 21 terms and conditions for insurance 12
ventilation 12-13 Weight 23 Wood 16
damp 16
drying 16
right sort 16
storing 16
will not stay lit 29
32
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