Dovre BOLD 300, BOLD 400 Installation Instructions Manual
INSTALLATIEVOORSCHRIFTEN EN GEBRUIKSAANWIJZING
HOUTKACHEL
INSTALLATION INSTRUCTIONS AND OPERATING MANUAL
INSTALLATION ET MODE D’EMPLOI
EINBAUANLEITUNG UND GEBRAUCHSANWEISUNG
INSTRUCCIONES DE INSTALACIÓN Y USO
REQUISITI PER L'INSTALLAZIONE E ISTRUZIONI PER L'USO
MONTERINGS- OG BRUKSANVISNING
WOOD STOVE
POELE A BOIS
HOLZ-FEUERSTÄTTE
ESTUFA DE LEÑA
STUFA A LEGNA
PEISOVN
BOLD 300 BOLD 400
BOLD
03.27170.200 - 04-2016
Table of contents
Introduction 2
Performance declaration 3
Safety 5
Installation requirements 5
General 5
Flue 5
Room ventilation 6
Floor and walls 6
Product description 7
Installation 7
General preparation 7
Preparing the connection to the flue 8
Preparing the outside airconnection 9
Installing and connecting 9
Use 10
First use 10
Fuel 10
Lighting 10
Burning wood 11
Maximum amount of wood 12
Controlling combustion air 12
Extinguishingthe fire 13
Removing ash 13
Fog and mist 13
Resolving problems 13
Maintenance 14
Flue 14
Cleaning and other regularly maintenance 14
BOLD spareparts 16
Appendix 1: Technical data 17
Appendix 2: Dimensions 18
Appendix 3: Distance from combustible
material 20
Appendix 4: Diagnosis diagram 23
Index 24
Subjectto change because of technicalimprovements
1
Introduction
Dear user,
By purchasing this heating appliance from DOVRE
you have selected a quality product. This product is
part of a new generation of energy-efficient and environmentally-friendly heating appliances. These appliances make optimum use of convection heat as well
as radiant heat.
Your DOVRE appliance has beenmanufactured
with state-of-the-art production equipment. In the
unlikely event of a malfunction, you can always
rely on DOVRE for support and service.
The appliance should not be modified; please
always use original parts.
The appliance is intended for use in a living room. It
must be hermetically connected to a properly working flue.
We advise you have the appliance installed by an
authorized and competent installer.
DOVRE cannot be heldliable for any problems or
damage resulting from incorrect installation.
Observe the following safety regulations when
installing and using the appliance.
In this manual, you can read how the DOVRE heating
appliance can beinstalled, used and maintained
safely. Should you require additional information or
technical data, or should you experience an installation problem, please first contact your supplier.
© 2016 DOVRE NV
2
Subjectto change because of technicalimprovements.
Performance declaration
In accordance with construction products regulation 305/2011
No. 051-CPR-2015
1. Unique identification code of the product type:
BOLD 300 -400 / 7kW
2. Type, batch or serial number or other form of identification for the construction product, as prescribed in article 11, subsection 4:
Uniqueserial number.
3. Intended use for the construction product, in accordance with the applicable harmonised technical
specification, as specified by the producer:
Stove for solid fuel without production of warm water in accordance with EN 13240.
4. Name, registered trade name or registered trademark and contact address of the producer, as prescribed in article 11, subsection 5:
Dovre N.V. Nijverheidsstraat 18 2381 Weelde Belgium.
5. If applicable, name and contact address for the authorised whose mandate covers the tasks specified in article 12, subsection 2:
-
6. The system or systems for the assessment and verification of the performance durability of the construction product, specified in appendix V:
System 3
7. If the performance declaration refers to a construction product that falls under a harmonised standard:
The appointed agency KVBG, registered under the number 2013, has performed a type test under system 3
andhas issued the test report No. H2015/0078.
8. If the performance declaration concerns a construction product for which a European technical
assessment is issued:
-
Subjectto change because of technicalimprovements.
3
9. Declared performance:
The harmonised norm EN 13240:2001/A2 ;2004/AC :2007
Essential characteristics Performance Wood
Fire safety
Fire resistance A1
Minimum distance in mm
Distance from combustible material
Rear: 300
Side: 250
Risk of glowing particles falling out Conform
Emission of combustion products
CO: 0.10% (13%O2)
Surface temperature Conform
Electrical safety -
Ease of cleaning Conform
Maximum operating pressure -
Flue gas temperature at nominal output 246 °C
Mechanical resistance (carrying weight of chimney) Not determined
Nominal output 7 kW
Efficiency 80 %
10. The performance of the product described in points 1 and 2 conform with the performance reported
in point 9.
This performance declaration is supplied under the exclusive responsibility of the producer specified
in point 4:
01/10/2013 Weelde
Tom Gehem
CEO
Due to continuous product improvement, the specifications of the appliance supplied can vary from the description in this brochure without prior notice.
DOVRE N.V.
Nijverheidsstraat 18 Tel : +32 (0) 1465 91 91
B-2381 Weelde Fax : +32 (0) 14 65 90 09
Belgium E-mail : info@dovre.be
4
Subjectto change because of technicalimprovements.
Safety
Please note: All safety regulations must be
complied with strictly.
Please read carefully the instructions supplied
with the appliance for installation, use and
maintenance before using the appliance.
The appliance must beinstalledin accordance
with the legislation andrequirements applicablein yourcountry.
Ensurethat there is adequate ventilation in the
room in which the appliance is installed. If ventilation is insufficient, combustion will be incomplete whereby toxic gases can spread through
the room. See the chapter"Installation requirements" for more information onventilation.
Installation requirements
All local regulations and the regulations relating
to national and European standards must be
observed when installingthe appliance.
The appliance should preferably be installed by
an authorised installer. Installers will be aware
of the applicable regulations and requirements.
The appliance is designed forheating purposes. All surfaces, including the glass and
connecting tube, can become very hot (over
100°C)! When operating, use a so-called "cold
hand" or an oven glove.
Ensurethat the appliance is adequately
guarded if young children, disabledpeople, the
elderly or animals are present in the vicinity.
Safety distances from flammable materials
must be strictly adhered to.
Do not place any curtains, clothes, laundry or
other combustible materials on or near the appliance.
When in use, do not use flammable or explosive substances in the vicinity of the appliance.
Avoid chimney fires by having the chimney
swept regularly. Never burn wood with the door
open.
In the event of a chimney fire: close all the
appliance's air inlets and alert the fire service.
If the glass in the appliance is broken or
cracked, it must be replacedbefore the stove
is used again.
Do not exert force on the door, donot allow children to pull on the opened door, never standor
sit on the opened door and do not place heavy
objects on the door.
General
The appliance must beconnected tightly to a wellfunctioning flue.
For connection measurements: see "Technical
data" appendix.
Ask the fire service and/or yourinsurance company about any specific requirements and regulations.
Flue
The flue is needed for:
Removal of combustion gases via natural draught.
As the warm airin the flue orchimney is lighter
than the outside air, it rises.
Air intake, needed for the combustion of fuel in the
appliance.
A poorly-functioning flue or chimney can cause smoke
to escape into the room when the door is opened.
Damage caused by smoke emissions into the room is
not covered by the warranty.
Do not connect multiple appliances (such as a
boiler for central heating) to the same flue,
unless local or national regulations allow this.
In the event of two connections ensurethat the
difference in height between the connections is
no less than 200 mm.
Ask your installer for advice regardingthe flue. Refer
to the European norm EN13384 for a correct calculations for the flue.
The flue must satisfy the following requirements:
The flue or chimney must be made of fire-resistant
material, preferably ceramics or stainless steel.
Subjectto change because of technicalimprovements.
5
The flue or chimney must be airtight and wellcleaned andguarantee sufficient draught.
A draught/vacuum of 15-20Pa during normal
operation is ideal.
Starting from the flue spigot, the flue must run as
vertically as possible. Changes in direction and
horizontal pieces disrupt the outward flow of combustion gases and may cause soot deposits.
Room ventilation
For good combustion, the appliance needs air (oxygen). This air is supplied via adjustable air inlets from
the area in which the appliance is installed.
If ventilation is insufficient, combustion will be
incomplete, which may lead toxic gases to
spread through the room.
To prevent combustion gases from cooling down
too much, which reduces the draught, ensurethat
the interior diameter is not too big.
The flue or chimney shouldideally have the same
diameter as the connection collar.
For nominal diameter: see "Technical data"
appendix. If the smoke channel is well insulated, the diameter may beslightly bigger (upto
2x the section of the connection collar).
The section (area) of the smoke channel must be
constant. Wider segments and (in particular) narrower segments disrupt the outward flow of combustion gases.
In fitting a cover plate/exhaust cap to the flue:
make sure that the cover does not restrict the flue
outlet and that the cap does not impede the outward flow of combustion gases.
The flue must end in a zone that is not affected by
surrounding buildings, trees orother obstacles.
The flue outside the house must beinsulated.
The flue should be at least 4metres high.
As a rule of thumb: 60cm above the ridge of the
roof.
If the ridge of the roof is more than 3metres from
the flue: use the measurements given in the following figure. A = the highest point of the roof
within a distance of 3metres.
As a rule of thumb, the air supply should be
5.5cm²/kW. Extra ventilation is needed when:
The appliance is in a well-insulated area.
There is mechanical ventilation, for example a central extraction system or an extraction hood in an
open kitchen.
You can provide extra ventilation by having a ventilation louvre fitted on the outside wall.
Make sure that other air consuming appliances (such
as tumble-driers, other heating appliances or a bathroom fan) have their own supply of outside air, orare
switched off when you use the appliance.
You can also connect the appliance to an outside air supply. A connection kit is supplied for
this purpose. This makes additional ventilation
unnecessary.
Floor and walls
The floor on which the appliance is placed must have
sufficient bearing capacity. Theweight of the appliance is given in the appendix “Technical Data
appendix”.
Protect flammableflooring from heat radiation
by means of a fireproof protective plate. See
the appendix "Distance from combustible
material".
Remove combustible material such as linoleum, carpets/rugs and similar materials below
the fireproof protective plate.
Keep sufficient distance between the appliance and combustible materials such as
wooden walls and furniture.
6
Subjectto change because of technicalimprovements.
The connecting tubealso radiates heat. Ensure
09-20021-092
1
2
3
4
09-20021-090
1
2
3
that there is sufficient distance or a shield
between the connecting tube andcombustible
material.
The rule of thumb for a single-walledtubeis a
distance of 3x the diameter. If a lining shell is
fitted around the tube, a distance of 1x the diameter is permissible.
Carpets and rugs must be at least 80cm away
from the fire.
Use a fireproof floorplate to protect a flammable floor from any ash which may fall in front
of the stove. Thefloorplate must comply with
national standards.
a glove has been supplied which you can use to protect your hand.
Installation
General preparation
Please check the appliance immediately after delivery for damage duringtransport or any other damageor defects. Theappliance is attached to the
pallet with screws at the bottom.
If you detect transport damageor any other
damage ordefects, do not use the appliance
andnotify the supplier.
For the dimensions of the fireproof protective
plate: see the appendix "Distance from combustible material".
For further requirements with respect to fire
safety, see the appendix "Distance from combustible material".
Product description
Remove removableparts (fire-resistant inner
plates, fire grate, top plate, ashtray) from the appliance before startinginstallation.
It is easier to move the appliance and to avoid
damage if the removable parts have been
removed.
Note the location of the removable parts, so
that you can re-position the parts in the correct
place later on.
1. Connection collar
2. Door
3. Latch
4. Air slide
Door lock
The appliance is supplied with the latch button (4)
installed. Thedoor is opened by pressing in the latch
button. As the latch button becomes warm during use,
Subjectto change because of technicalimprovements.
1. Remove the stove from the pallet by removing the
bolts (1).
2. Remove the mounting brackets (2) by turning the
adjustable feet (3) out.
3. Reassemble the adjustable feet (3).
4. Openthe door; see the following figure:
7
09-20021-093
09-20021-099
01
02
03
04
05
06
07
08
09
10
Removable internal parts
09-20021-100
1
2
3
4
5 6
9
4
8
7
01 fire compartment base
02 fire basket rear
03 fire basket right
04 fire basket left
05 baffle plate
06 rear inner plate
07 inner plate right
08 inner plate left
09 fire basket front
10 ash pan
Preparing the connection to the flue
5. Remove the fire-resistant inner plates; see the following figure:
a. First remove the baffle plate(05).
b. Remove the inner plates right (07) and left (08).
c. Remove the rear inner plate (06).
d. Remove the fire basket at the front (09).
e. Remove the fire basket left (04) and right (03).
f. Remove the fire basket at the back (02).
g. Remove the grate (01)and the ash pan (10).
Vermiculite inner plates are light and tend
to be ochrous in colour on delivery. They
insulate the combustion chamber to boost
combustion.
When connecting the appliance to the flue, you can
choose to connect to the top orto the rear of the appli-
ance
Connecting to the top
As standard, the appliance is delivered with the connection collar fitted for a connection at the top, see following figure.
Connecting to the back
For a connection to the rear, the position of the connection collar needs to be changed. The connection
collar is attached with 2 M8 nuts (key 13). Proceed as
follows:
8
Disassembly (see previous drawing)
1. First remove the baffle plate.
Subjectto change because of technicalimprovements.
2. Remove the cover (7) from the back wall by remov-
09-20021-101
4
3
2
1
7
8
9
6
5
A
B
C
09-20021-091
1
ing the nut (6) and the clamping bracket (9).
3. Remove the cover (7) and the seal (8).
Check that the sealing tape onthe contact surface is not damaged. Replace the sealing tape
if it is damaged.
4. Disassemble the connecting collar(2) by undoing
the bolts (1).
5. Remove the connection collar (2), the seal (3) and
the materials supplied (1, 5, 6).
Preparing the outside air connection
If the appliance is installed in a room with insufficient
ventilation, you can install the outside air connecting
kit to the appliance.
The air supply tube is 100mm in diameter. If the tube
is smooth, it may be no longer than 12metres. If
accessories such as bends are used, the maximum
length (12m) must be reducedby 1m for each accessory used.
Check that the sealing tape onthe contact surface is not damaged. Replace the sealing tape
if it is damaged.
6. Remove the brake plate (4).
Assembly (see drawing below)
1. Remove the top plate (A).
Outside air connection via the wall
1. Make an opening in the wall (see the appendix,
"Measurements", for the correct position of the
opening).
2. Close the airconnection hermetically to the wall.
Installing and connecting
1. Position the appliance in the correct place, and
make sure it is level. The appliance is designed
with adjustable feet, which may already be mounted on the appliance or be included. Use these
adjustable feet so that the appliance can be placed
perfectly level.
2. Assemble the decorative cover (B) using the
materials supplied (C).
3. Fit the connecting collar (2), the seal (3)and the
brake plate (4) with the materials supplied (1, 5, 6)
on the back wall
4. Assemble the connection collar (7) and the seal (4)
with the materials supplied (8, 9, 5, 6).
5. Place the top plate (A) with assembleddecorative
cover (B) on the appliance and note the positioning
ridges.
Subjectto change because of technicalimprovements.
2. If the appliance is to be placed on a smooth floor,
the four anti-slip pads can be placed beneath the
adjustable feet to prevent the appliance from moving, see next image.
9
09-20500-015
3. Connect the appliance to the flue hermetically.
4. For outside airsupply connection: connect the outside air supply to the connection kit which is fitted
to the appliance.
5. Re-position all removed parts to the correct places
in the appliance.
Never use the appliance without the fire-resistant inner plates.
The appliance is now ready for use.
Use
First use
When you use the appliance for the first time, make
an intense fire and keep it going for a good few hours.
This will cure the heat-resistant paint finish. This may
result in some smoke and odours. You could open windows and doors for a while in the area in which the
appliance is located.
Fuel
This appliance is only suitable for burning natural
wood; sawn and chopped wood that is sufficiently dry.
Do not use other fuels, as they can cause serious
damage to the appliance.
The following fuels may not be used as they pollute
the environment, and because they heavily pollute the
appliance and flue, which may lead to a chimney fire:
Treated wood, such as scrap wood, painted wood,
impregnated wood, preserved wood, plywood and
chipboard.
Wood
Hardwood, such as oak, beech, birch and fruit tree
wood is the ideal fuel for your stove. This type of
wood burns slowly with calm flames. Softwood
contains more resins, burns faster and sparks
more.
Use seasoned wood that contains no morethan
20% moisture. The wood should have been
seasoned for at least 2 years. Wood with a moisture content of 20% provides 4.2 kWh per kg wood.
Wood with a moisture content of 15% provides 4.4
kWh per kg wood. Freshly felled wood has a moisture content of 60% and only provides 1.6 kWh per
kg wood.
Saw the wood to size andsplit it while it is still
fresh. Fresh wood is easier to split, andsplit wood
dries more easily. Store the woodunder a roof
where the wind has free access.
Do not use damp wood. Damp logs do not produce
heat as all the energy is used in the evaporation of
moisture. This will result in a lot of smoke and soot
deposits on the appliance door and in the flue. The
water vapour will condense in the appliance and
can leak away through chinks in the stove, causing
black stains on the floor. It may also condense in
the chimney and form creosote. Creosote is a
highly flammable compound and may cause a chimney fire.
Lighting
You can check whether the flue has sufficient draught
by lighting a ball of paperabove the baffle plate. A cold
flue often has insufficient draught and consequently,
some smoke may escape into the room instead of up
the chimney. You can avoid this problem by lighting
the fire as described below.
1. Stack two layers of medium sized logs crosswise.
2. Stack two to threelayers of kindling crosswise on
top of the logs.
3. Place a firelighterbetween the bottom layer of kindling and light the firelighter according to the instructions on the packaging.
Plastics, scrap paperand domestic waste.
10
Subjectto change because of technicalimprovements.
09-20500-016
4. Close the appliance door and open the primary
09-20021-096
A
B
C
09-20500-017
andsecondary air inlets; see the following figure.
B:
o o Secondary air open (glass wash)
o Air for post-combustion open
A:
o Air for post-combustion open
(never close entirely for proper combustion)
Burning wood
After you have followed the instructions for lighting:
1. Slowly open the door of the appliance.
2. Spread the charcoal evenly across the bottom of
the stove base.
3. Stack a few logs on the charcoal.
5. Allow the fire develop into a good blaze until there
is a glowing bedof charcoal. You can then add fuel
andadjust the appliance, see the chapter "Stoking
with wood".
Open stacking
If the logs are stacked openly, the wood will burn
quickly as the oxygen can reach each log easily. If
you want to use the stove for a short while, make an
open stack.
C:
o o o Primary air open (when lighting the stove)
o o Secondary air open (glass wash)
o Air for post-combustion open
Subjectto change because of technicalimprovements.
11
Compact stacking
09-20500-018
09-20021-095
1
2
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09-20021-096
A
B
C
If the logs are stacked tightly, the wood will burnmore
slowly as the oxygen can only reach some logs easily. If you want to burn wood for a longer period, make
a compact stack.
4. Close the door of the appliance.
5. Close the primary air inlet and leave the secondary
air inlet open.
Fill the appliance to a maximum of a third.
Maximum amount of wood
To stoke continuously at the rated power, wood must
be addedevery 45 minutes. If you use a smaller
amount of wood each time, you can add wood more
often. Each stove is designed to work with a specific
maximum amount of wood. If you use a largerquantity
of wood, the heat output increases: As a result, the
hearth can become overloaded and parts can be damaged.
Permitted maximum quantity of fuel for wood with a
moisture percentage of 15%:
BOLD 7 KW has maximum filling of 1.5 kg wood per
45 minutes. Do not fill the combustion chamber more
that one third full, and neverstack woodabove the
openings for secondary air.
Controlling combustion air
The appliance has one air slide that regulates both the
primary air and the secondary air inlet. If the air slide is
in position 3, the primary andthe secondary air inlet is
open. As the air slide is further closed, the primary air
inlet andthenthe secondary airinlet is closed. If the
air slide is completely closed in position 1, a small air
vent remains open to allow for post-combustion under
the baffle plate.
The appliance has various features for air control; see
next figure.
12
Subjectto change because of technicalimprovements.
The primary airinlet regulates the air under the grate
09-20021-097
21
(1).
Removing ash
The secondary airinlet regulates the air for the glass
(airwash) (2).
The back wall has permanent vents (3) below the
baffle plate that allow for post-combustion.
Advice
Never burn wood with an open door.
Regularly burnwoodwith intense roaring fires.
If you burn at a low setting frequently, tar and
creosote may be deposited in the flue. Tar and
creosote are highly combustible substances.
Thicker layers of these substances may catch
fire if the temperature in the flue increases suddenly. By allowing the fire to burn very
intensely regularly, layers of tar and creosote
will disappear.
Low intensity fires can also cause tar deposits
on the stove window anddoor.
When the outside temperature is mild, it is better to burn wood intensely for a few hours
instead of having a low intensity fire for a long
period of time.
Control the airsupply using the air vent.
The air inlet not only supplies airto the fire but
to the glass as well, so that it does not quickly
become dirty.
Open the primary air inlet for the time being if the air
supply by the secondary air inlet is inadequate or if
you want to fan the fire.
After wood has been burnt, a relatively small amount
of ash remains. This ash bed is a good insulating layer
for the stove base plate and improves combustion. It
is a good idea to leave a thin layer of ash onthe stove
base plate.
The flow of air through the fire plate must not be
obstructed, however, and no ash may be allowed to
accumulate behind a cast-iron inner plate. Remove
the excess ash regularly.
1. Openthe door of the appliance.
2. Use the scraper supplied to sweep the excess ash
into the ash pan.
3. Using the glove supplied, remove the ash pan and
empty it.
4. Replace the ash pan and close the door of the
appliance.
Topping upwith a few logs regularly is better than
adding many logs in one go.
Extinguishing the fire
Do not add fuel and just let the fire go out. If a fire is
damped down by reducing the air supply, harmful substances will be released. Forthis reason, the fire
should be allowedto go out naturally. Keep an eye on
the fire until it has goneout. All air inlets can be closed
once the fire has died completely.
Subjectto change because of technicalimprovements.
Fog and mist
Fog and mist hinderthe flow of flue gases through the
flue. Smoke can blow back and cause a stench. If it is
not strictly necessary, it is better not to use the stove
in foggy and misty weather.
Resolving problems
Refer to the appendix "Diagnostic diagram" to resolve
any problems in using the appliance.
13
Maintenance
Follow the maintenance instructions in this chapter to
keep the appliance in goodcondition.
Flue
In many countries, you are required by law to have
your chimney checked and maintained.
At the start of the heatingseason: have the chimney swept by a recognised chimney sweep.
Duringthe heating season and after the chimney
has not been used for a long time: have the chimney checked for soot.
At the end of the heating season: close off the chimney and plug with newspaper.
Cleaning and other regularly maintenance
Do not clean the appliance whenit is still
warm.
Clean the exterior of the appliance with a dry lintfree cloth.
You can cleanthe appliance interiorthoroughly at the
endof the heating season:
If necessary, first remove the fire-resistant inner
plates. See the chapter "Installation" for instructions on removing and installing the inner plates.
If necessary, clean the air supply ducts.
Remove the baffle plate at the top of the appliance
andcleanit.
Checking fire-resistant inner plates
Cast-iron inner plates last a long time if you
remove frequently the ash that can accumulate
behind them. If accumulated ash behind the
cast-iron plate is not removed, the plate will no
longer beable to dissipate the heat to the surroundings and this may cause the plate to warp
or crack.
Never use the appliance without the fire-resistant inner plates.
Cleaning the glass
Dirt clings less easily to well-cleaned glass. Proceed
as follows:
1. Remove dust and loose soot with a dry cloth.
2. Clean the glass with stove glass cleaner:
a. Apply stove glass cleaner to a kitchen sponge,
rubdown the entireglass surface and give the
cleaning agent time to react.
b. Remove the dirt with a moist cloth or kitchen
tissue.
3. Clean the glass again with a normal glass cleaning
product.
4. Rub the glass cleanwith a dry cloth or kitchen tissue.
Do not use abrasive or aggressive products to
clean the glass.
Wear household gloves to protect your hands.
If the glass in the appliance is broken or
cracked, it must be replacedbefore you can
use appliance again.
Ensurethat no stove glass cleaner runs
between the glass and the cast-iron door.
The fire-resistant inner plates areconsumables that
aresubject to wear andtear. Vermiculite inner plates
arefragile. Do not knock the inner plates with logs.
Check the fire-resistant inner plates frequently and
replace them when necessary.
See the chapter "Installation" for instructions on
removing and installing the inner plates.
The insulating vermiculite orchamotte inner
plates may develop hairline cracks, but this
does not affect their performance adversely.
14
Enamelled stove maintenance
Never clean the appliance while it is still hot. The
most effective way to clean the enamelled surface of
the stove is with a mild green soap and lukewarm
water. Use as little water as possible, rub the surface
dry and prevent the formation of rust. Wire wool or
other abrasives should never be used. Never place a
kettle directly onto an enamelled stove; use a stand to
prevent damage. Attention: Do not allow aggressive
acidic products to get onto enamelled components.
Subjectto change because of technicalimprovements.
Lubrication
09-20021-094
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1
Although cast-iron is slightly self-lubricating, you will
still need to lubricate moving parts frequently.
Lubricate the movingparts (such as guide systems,hingepins, latches and air slides) with heat
resistant grease that is available in the specialist
trade.
Touching up damaged paint
Small areas of damaged paint finish can be touchedup with a spray can of special heat-resistant paint,
available from your supplier.
Touching up the enamelled surface
Enamelling is a process carried out by traditional methods, meaning that it is possible that small colour differences and damage may occur. Theappliances
undergo a visual inspection in the factory, that is to
say, the inspector looks at the surface for a period of
10 seconds from a distance of 1 metre.
Any damage that does not stand out is regarded as
OK. A special heat-resistant paint is supplied with the
appliance to touch up any minor damagecaused during transport.
Apply the heat-resistant paint in thin layers and leave
to dry well before using the appliance.
Allow the sealant to harden fully before lighting
the appliance, as any moisture in the sealant
will form bubbles, resulting in a new air leak.
Adjust door closing
Check if the door closes properly. If required, the closing of the door can be set looseror tighter by adjusting
the distance between the locking cam and the door.
Proceed as follows:
1. Openthe door. The locking cam (2) is now freely
accessible; see next figure.
2. Unscrew the two screws (1) with which the locking cam is attached.
3. By removing the packing plate (3)behind the locking cam (2), the doorcloses more tightly. If the
door closes too tightly then insert an additional
packing plate behind the locking cam.
4. Tighten the two screws and check the closing of
the door once again.
Some enamel colours are temperature-sensitive. It
can happenthat the colour changes during use.
The original colour will return after the appliance
has cooled down.
If enamelled surfaces becomevery hot, hairline
cracks can occur. This is a normal phenomenon
andhas no impact on the functioning of the stove.
Ensurethat the stove is not overburdened. If it
does become overburdened thenthe surface
gets very hot possibly resulting in lasting damageto the enamel.
Checking the seal
Check whether the door sealing rope is still in good
condition and works well. The sealing rope is subject to wear and will need to be replaced over time.
Check the appliance for air leaks. Close any
chinks with stove sealant.
Replacing the glass
If the glass in the appliance is broken or
cracked, it must be replacedbefore the stove
is used again.
Proceed as follows:
1. Unscrew the four glass fixings with parts (3) and
(4)and remove the glass (2), see followingfigure.
2. Check the glass seal and, if necessary, fit a new
sealingrope.
3. Place the new glass in the grove andtighten the
glass fixings.
Subjectto change because of technicalimprovements.
15
09-20021-098
1
2
3
4
BOLD spare parts
09-20021-099
01
02
03
04
05
06
07
08
09
10
13 70.79870.000 service kit cord
6 mm
14 70.79869.000 service kit cord
8 mm
15 70.79868.000 service kit self-
adhesive tape
16 70.72629.000 service kit spring
self-closing door
17 70.64315.000 service kit lock 1
1
1
1
1
BOLD 300/400
Pos. Part number Description Quantity
01 70.66559.021 fire compartment
base
02 70.77467.021 fire basket rear 1
03 70.77466.021 fire basket right 1
04 70.77465.021 fire basket left 1
05 70.76191.000 baffle plate 1
06 70.77564.000 rear inner plate 1
07 70.77563.000 side inner plate right 1
08 70.77562.000 side inner plate left 1
09 70.77458.021 fire basket 1
10 70.05216.000 ash pan 1
11 70.26384.000 curved glass 1
12 70.26101.041 service kit glass
fixing
16
1
1
Subjectto change because of technicalimprovements.
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