Dovre 280 Instructions For Use Installation And Servicing

Instructions for Use, Installation and Servicing
For use in GB, IE (Great Britain and Republic of Ireland)
Dovre 280
Conventional Flue Log Effect Stove
With Upgradeable Control Valve
PR1812 Issue 2 (August 2014)
THE OUTER CASING, FRONT AND GLASS PANEL BECOME EXTREMELY HOT DURING OPERATION AND
FIREGUARD COMPLYING WITH BS 8423:2002 IS USED IN THE PRESENCE OF YOUNG CHILDREN, THE
ELDERLY OR INFIRM.
This product contains a Heat resistant glass panel. This panel should be checked during Installation and at each servicing interval. If any
damage is observed on the front face of the glass panel (scratches, scores, cracks or other surface defects), the glass panel must be
replaced and the appliance must not be used until a replacement is installed. Under no circumstances should the appliance be used if any
damage is observed, the glass panel is removed or broken.
It is essential that ALL of the screws that retain the glass frame are replaced and tightened correctly. Under no circumstances should the
appliance be operated if any of these screws are loose or missing.
These Instructions must be left with the appliance for future reference and for consultation when servicing the appliance. Please make the
customer aware of the correct operation of the appliance before leaving these instructions with them.
The commissioning sheet found on Page 3 of this Instruction manual must be completed by the Installer prior to leaving the premises.
IMPORTANT
2
Appliance Commissioning Checklist ......................3
User Instructions .......................................................4
Installation Instructions ............................................9
Technical Specifications .............................................................9
Site Requirements .................................................................... 11
Installation ................................................................................13
Commissioning ......................................................................... 18
Servicing Requirements .........................................19
Fault Finding .............................................................................19
How to replace parts ................................................................ 21
Basic spare parts list ................................................................ 26
Service Records ...................................................................... 27
Covering the following models:
Contents
Model
NATURAL GAS LPG
Black DV541-010 DV541-409
Ivory DV541-042 DV541-440
Black Enamel DV541-093 DV541-456
Majolica Brown DV541-116 DV541-475
3
IMPORTANT NOTICE
Explain the operation of the appliance to the end user, hand the completed instructions to them for safe keeping,
as the information will be required when making any guaranteed claims.
To assist us in any guarantee claim please complete the following information:-
Appliance Commissioning Checklist
FLUE CHECK
PASS FAIL
1. Flue Is correct for appliance
2. Flue ow Test N/A
3. Spillage Test N/A
GAS CHECK
1. Gas soundness & let by test
2. Standing gas pressure mb
3. Appliance working pressure (on High Setting)
NB All other gas appliances must be operating on full
mb
4. Gas rate m
3
/h
5. Does Ventilation meet appliance requirements N/A
SAFETY CHECK
1. Glass checked to ensure no damage, scratches, scores or cracks.
2. Glass frame secured correctly and all screws replaced
Retailer ...............................................
.......................................................
.......................................................
Contact No. ...........................................
Date of Purchase .....................................
Model No. ............................................
Serial No. .............................................
Gas Type .............................................
Installation Company ................................
......................................................
......................................................
Engineer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Contact No. ..........................................
Gas Safe Reg No. ...................................
Date of Installation ..................................
RETAILER AND INSTALLER INFORMATION
4
Welcome
Congratulations on purchasing your Dovre 280 stove, if
installed correctly Dovre hope it will give you many years of warmth and pleasure for which it was designed.
The purpose of this manual is to familiarise you with your
appliance, and give guidelines for its installation, operation and maintenance. If, after reading, you need further information, please do not hesitate to contact your Dovre retailer.
WARNING
In the event of a gas escape or if you can smell
gas, please take the following steps:
• Immediatelyturnoffthegassupplyatthe 
meter/emergency control valve
• Extinguishallsourcesofignition
• Donotsmoke
• Donotoperateanyelectricallightorpower
switches (On or Off)
• Ventilatethebuilding(s)byopeningdoors 
and windows
• Ensureaccesstothepremisescanbemade
Please report the incident immediately to the
National Gas Emergency Service Call Centre on 0800 111 999 (England, Scotland and Wales) , 0800 002 001 (N. Ireland) or in the case of LPG, the gas supplier whose details can be found on the bulk storage vessel or cylinder.
The gas supply must not be used until
remedial action has been taken to correct the defect and the installation has been recommissioned by a competent person.
1. General
1.1 Installation and servicing must only be carried out by a competent person whose name appears on the Gas Safe register. To ensure the engineer is registered with Gas Safe they should possess an ID Card carrying the following logo:
1.2 In all correspondence, please quote the appliance type and serial number, which can be found on the data badge located under the top plate between the carcass and firebox or on the Commissioning Checklist on Page 3.
1.3 Do not place curtains above the appliance:
You must have 300mm (1’) clearance between the appliance
and any curtains at either side.
1.4 No furnishings or other objects should be placed within
1 metre of the front of the appliance.
1.5 If any cracks appear in the glass panel do not use the appliance until the panel has been replaced.
1.6 If, for any reason, the flue has to be removed from the appliance, the seals must be replaced in the inner spigot.
1.7 This product is guaranteed for 2 years from the date of installation, as set out in the terms and conditions of sale between Dovre and your local Dovre retailer. Please consult with your local Dovre retailer if you have any questions. In
all correspondence always quote the Model Number and Serial Number.
2. Operating the Appliance
2.1 The control valve is at the foot on the right-hand side of the appliance. It has two controls, Diagram 1:
1. The right-hand knob controls the pilot ignition.
2. The left-hand knob controls the main burner.
1
2.2 Refer to separate instructions if your appliance is upgraded to include battery remote control. The instructions below apply whether or not you have the remote upgrade.
Lighting the Pilot
2.3 To start the left-hand and right-hand control knobs must both point to off ( ):
2.4 Press in the right-hand control knob and rotate anti­clockwise until a click is heard. Continue to press in. The knob points to the pilot ( ).
The pilot is lit.
2.5 Keep the knob depressed for 10 seconds before releasing. The pilot remains lit.
Repeat the above steps if the pilot does not stay lit.
NOTE: If the pilot goes out, the Interlock system
prevents you lighting again for a short period.
2.6 If, after repeating the above steps the pilot does not light, contact your Retailer or Installer.
2.7 Turn the right-hand knob to the left to main burner setting ( ).
User Instructions
5
User Instructions
Adjusting the Flame height
2.8 You can now adjust the flame height and temperature using the left-hand control knob.
2.9 Turn the left-hand knob anti-clockwise to increase the flame height.
2.10 Turn clockwise to decrease the height.
IMPORTANT: YELLOW FLAMES TYPICALLY APPEAR WHEN THE APPLIANCE HAS REACHED NORMAL OPERATING TEMPERATURE. THIS CAN TAKE UP TO 30 MINUTES.
WARNING: IF THE APPLIANCE FAILS TO LIGHT OR BECOMES EXTINGUISHED IN USE, WAIT 3 MINUTES BEFORE ATTEMPTING TO RELIGHT.
3. Turning OFF the Appliance
3.1 To turn the main burner off turn the left-hand knob until it points to off ( ). Just the pilot remains lit.
3.2 Press in and turn the right-hand knob until it points to off ( ). The pilot goes out.
4. Upgrading the Appliance
4.1 The appliance is fitted with a control valve that can easily be upgraded to battery powered remote control.
There are two versions of this control which can be obtained
through your local Dovre stockist.
There is no requirement for this upgrade to be carried out by
an approved Gas engineer. However Dovre recommend that this task is undertaken by a suitably competent person.
4.2 This upgrade can be fitted before or after installation but if side clearances are limited then it will be easier to upgrade the appliance before installation. Full instructions are included with the kit.
Standard Remote Control
(PART NUMBER 8455)
4.3 This remote control can control the gas appliance after the pilot has been lit. It can turn the main burner on and regulate it from low through to high and back again. It can turn the main burner off leaving the pilot burning.
Thermostatic and Timer Remote Control
(PART NUMBER 8456)
4.4 This remote control can control the gas appliance after the pilot has been lit.
MANUAL MODE
Can be used to turn the main burner on and manually
regulate it from low through to high and back again. It can also be used to turn the main burner off leaving the pilot burning.
AUTO MODE
Will automatically regulate the room to a pre-set temperature.
TIMER MODE
Will turn the appliance on and off according to a pre-set programme and automatically regulate the room temperature during the two on periods.
5. Cleaning the Appliance
WARNING:NEVERCLEANTHEAPPLIANCE WHILEIT’SHOT.THEAPPLIANCE STAYS HOT
FOR A LONG TIME AFTER SHUTDOWN.
IMPORTANT: THE OUTER PANELLING OF THE APPLIANCE IS MADE FROM CAST IRON. USE
CAUTIONWHENINSTALLING,REMOVINGAND STORINGASTHECOMPONENTSAREHEAVY
AND SHOULD BE HANDLED CAREFULLY.
5.1 Make sure the appliance and surrounds are cool before cleaning.
REMOVINGTHEDOOR
5.2 For rear flue exit lift the top of the appliance off and put to one side.
5.3 For top flue exit lift and support the top to give clearance, see Diagram 2.
2
5.4 Lift the front upwards until it is clear of the slots and pull away from the appliance, see Diagram 3.
3
6
5.5 Remove the glass frame by undoing the fixing screws and
lifting clear, see Diagram 4. Take care to support the glass
window panel when removing the screws.
5.6 Place carefully to one side.
4
5.7 Lift out the log guard, see Diagram 11.
5.8 Carefully remove the ceramic fuel bed components and set aside. Protect the floor coverings and follow the advice given in Section 6.
5.9 The logs do not require cleaning. Do not use a vacuum cleaner or brush to clean the coals, any large pieces of debris can be removed by hand.
5.10 Ensure any debris is removed from the burner ports.
5.11 Replace the ceramics, see Section 6.
5.12 Ensure that the rope seal on the back of the glass frame is intact and replace the screws working from the top down. Tighten the screws evenly DONOTOVERTIGHTEN, see Diagram 4.
5.13 Replace ALL of the securing screws ensuring that a screw is present in all fixing slots.
UNDER NO CIRCUMSTANCES SHOULD THE
APPLIANCE BE USED IF ANY OF THE FRAME RETAINING SCREWS ARE LOOSE OR MISSING.
5.14 With the top still supported or removed refit front by locating in grooves and lowering into place, see Diagram 3.
5.15 Replace top, see Diagram 2.
NEVEROPERATETHEAPPLIANCE WHEN THE GLASS
FRAMEISREMOVED,ORTHEGLASSISBROKEN.
5.16 Use a damp cloth to clean the outer casing of the appliance.
User Instructions
6. Arrangement of Fuel Bed
Advice on handling and disposal
of fire ceramics
The fuel effect of the log version of this appliance is made from Refractory Ceramic Fibre (RCF), a material which is commonly used for this application.
Protective clothing is not required when handling these articles, but we recommend you follow normal hygiene rules of not smoking, eating or drinking in the work area and always wash your hands before eating or drinking.
To ensure that the release of RCF fibres are kept to a minimum, during installation and servicing a HEPA filtered vacuum is recommended to remove any dust accumulated in and around the appliance before and after working on it. When servicing the appliance it is recommended that the replaced items are not broken up, but are sealed within heavy duty polythene bags and labelled as RCF waste.
RCF waste is classed as stable, non-reactive hazardous waste and may be disposed of at a licensed landfill site.
Excessive exposure to these materials may cause temporary irritation to eyes, skin and respiratory tract; wash hands thoroughly after handling the material.
7. Log Layout
LOGS MUST BE POSITIONED ACCORDING TO THE
FOLLOWINGINSTRUCTIONSTOGIVETHECORRECT
FLAME EFFECT
7.1 Ensure the burner tray is clean and free from any debris, see Diagram 5.
5
The three logs that make up the fuel bed are visually distinct
and fit into specific parts on the burner tray.
7
User Instructions
7.2 Place the rear log into position between the rear brackets and pushed up against the back panel, see Diagram 6.
Log 1
6
7.3 Place the second log into the left hand groove on the burner tray, see Diagram 7.
The log should butt up against the raised molding and the
left hand side liner.
Log 2
7
7.4 Place the third log into the groove on the right hand side, see Diagram 8 .
The log should butt up against the raised molding and the
right hand side liner.
Log 3
8
7.5 Once the logs are in there are two embers which can be loosely placed at the front of the fuel bed and cover the tabs securing the burner tray, see Diagram 9.
Embers
9
7.6
Use some of the Embaglow provided and cover the ports in the burner tray with a liberal amount of fibres, see Diagram 10.
It is essential to cover the port in the middle of the
burner tray in order to get the most visually appealing flame picture.
NOTE: It is not necessary to use all of the Embaglow.
It is essential to
cover the
central port
Embaglow
10
7.7 Fix log bar into position, see Diagram 11.
11
8
7.8 Use a ceramic glass product generally sold for cleaning ceramic hobs to clean the glass front.
The glass frame must be refitted to the appliance following
cleaning or servicing.
7.9 Ensure that the rope seal on the back of the glass frame is intact and replace the screws working from the top down. Tighten the screws evenly DONOTOVERTIGHTEN, see Diagram 12.
12
7.10 Replace ALL of the securing screws ensuring that a screw is present in all fixing slots.
UNDER NO CIRCUMSTANCES SHOULD THE
APPLIANCE BE USED IF ANY OF THE FRAME RETAINING SCREWS ARE LOOSE OR MISSING.
NEVEROPERATETHEAPPLIANCE WHEN THE GLASS FRAMEISREMOVED,ORTHEGLASSISBROKEN.
7.11 With the top still supported or removed refit front by locating in grooves and lowering into place, see Diagram 13.
13
7.12 Now replace top, see Diagram 14.
14
User Instructions
8. Flue Sure System
8.1 The appliance is fitted with the Dovre Flue Sure System, which will act to cut off the gas supply to the burners in the event of incorrect operation of the flue. If the system acts to cut off the gas supply, this indicates that there is insufficient flue pull. If this occurs a minimum of 10 minutes should be allowed before trying to relight.
Continued operation of this safety device means there may
be a serious problem with the flue system. A qualified gas engineer should inspect this.
DO NOT USE THE APPLIANCE UNTIL AN ENGINEER
SAYS IT IS SAFE TO DO SO.
9. Flame Failure Device
9.1 This is a safety feature incorporated on this appliance which automatically switches off the gas supply if the pilot goes out and fails to heat the thermocouple.
10. Running In
10.1 During initial use of a new Dovre appliance a strong odour will be encountered as various surface coatings become hot for the first time. Although these odours are harmless it is recommended that the appliance is operated on maximum for 4 to 8 hours in order to fully burn off these coatings. After this period the odours should then disappear.
If the odours persists, please contact your installer for advice.
10.2 During the first few hours of burning there may be discolouration of the flames. This will also disappear after a short period of use.
11. Servicing
11.1 The appliance must be serviced every 12 months by a qualified Gas Engineer. In all correspondence always quote the Model number and the Serial number which may be found on the Commissioning Checklist (Page 3).
12. Ventilation
12.1 Any purpose provided ventilation should be checked periodically to ensure that it is free from obstruction.
13. Installation Details
13.1 Your installer should have completed the commissioning sheet at the front of this book. This records the essential installation details of the appliance. In all correspondence always quote the Model number and Serial number.
14. Hot Surfaces
14.1 Parts of this appliance become hot during normal use.
Regard all parts of the appliance as a ‘working surface’.
14.2 Provide a suitable fire guard to protect young children and the infirm.
9
Installation Instructions
Technical Specification
Covering the following models:
Model Gas
CAT.
Gas Type Working
Pressure
Aeration Injector Gas Rate
m3/h
Input kW
(Gross)
Country
High Low
Dovre 280
I
2H
Natural (G20) 20mbar 6mm x 6mm 260 0.433 4.55 2.5 GB, IE
I
3P
Propane (G31) 37mbar 1 x (14mm x 15mm) 102 0.164 4.35 2.5 GB, IE
EfciencyClass2-75%/NOxClass4
Flue Outlet Size 127mm (5”) ø
Gas Inlet Connection Size 8mm ø
Minimum ue specication T260 / N2 / O / D / 1
Maximum ue temperature 220°C
Model
NATURAL GAS LPG
Black DV541-010 DV541-409
Ivory DV541-042 DV541-440
Black Enamel DV541-093 DV541-456
Majolica Brown DV541-116 DV541-475
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