Dover Wilden Saniflo Series, Wilden Saniflo PV8 LSH, Wilden Saniflo PV15 LSH Engineering, Operation & Maintenance

Page 1
Sanifl o™ Series METAL Pumps
Refine your process
EOM
Engineering Operation & Maintenance
TT4454/TT4267 EOM-PV8/PV15M LSH 10/04
Page 2
TABLE OF CONTENTS
SECTION 1 CAUTIONS—READ FIRST! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SECTION 2 WILDEN PUMP DESIGNATION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
SECTION 3 HOW IT WORKS—PUMP & AIR DISTRIBUTION SYSTEM . . . . . . . . . . . . . . . . 3
SECTION 4 DIMENSIONAL DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
SECTION 5 PERFORMANCE
A. PV8 Performance Curves
Rubber-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
TPE-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Teflon®-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Ultra-Flex™-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
PV15 Performance Curves
Rubber-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
TPE-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Teflon®-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Ultra-Flex™-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
B. Suction Lift Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
SECTION 6 SUGGESTED INSTALLATION, OPERATION & TROUBLESHOOTING . . . . . . . 13
SECTION 7 ASSEMBLY / DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
SECTION 8 EXPLODED VIEW & PARTS LISTING
PV8 Vertically Mounted Side Ported Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
PV15 Horizontally Mounted No Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
PV15 Vertically Mounted Center Ported Manifolds . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
PV15 Vertically Mounted Side Ported Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
SECTION 9 ELASTOMER OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Page 3
Section 1
CAUTIONS—READ FIRST!
CAUTION: Do not apply compressed air to the
exhaust port — pump will not function.
CAUTION: Do not over-lubricate air supply —
excess lubrication will reduce pump performance. Pump is pre-lubed.
TEMPERATURE LIMITS:
Neoprene –17.7°C to 93.3°C 0°F to 200°F Buna-N –12.2°C to 82.2°C 10°F to 180°F Nordel Viton® –40°C to 176.7°C –40°F to 350°F Sanifl ex™ –28.9°C to 104.4°C –20°F to 220°F Polytetrafl uoroethylene (PTFE)
4.4°C to 104.4°C 40°F to 220°F Polyurethane –12.2°C to 65.6°C 10°F to 150°F Tetra - F l ex™ PTFE w/ N e oprene Backed
4.4°C to 107.2°C 40°F to 225°F Tetra - F l ex™ PTFE w/ N ordel® Backed
-10°C to 137°C 14°F to 280°F
NOTE: Not all materials are available for all models. Refer to Section 2 for material options for your pump.
CAUTION: When choosing pump materials, be
sure to check the temperature limits for all wetted components. Example: Viton® has a maximum limit of 176.7°C (350°F) but polypropylene has a maximum limit of only 79°C (175°F).
CAUTION: Maximum temperature limits are
based upon mechanical stress only. Certain chemicals will signifi cantly reduce maximum safe operating temperatures. Consult Chemical Resistance Guide (E4) for chemical compatibility and temperature limits.
WARNING : Prevention of static sparking — If
static sparking occurs, fi re or explosion could result. Pump, valves, and containers must be grounded to a proper grounding point when handling fl ammable fl uids and whenever discharge of static electricity is a hazard.
CAUTION: Do not exceed 8.6 bar (125 psig) air
supply pressure.
CAUTION: The process fl uid and cleaning fl uids
must be chemically compatible with all wetted pump components. Consult Chemical Resistance Guide (E4).
®
–51.1°C to 137.8°C –60°F to 280°F
CAUTION: Do not exceed 82°C (180°F) air inlet
temperature for Pro-Flo V™ models.
CAUTION: Pumps should be thoroughly fl ushed
before installing into process lines. FDA and USDA approved pumps should be cleaned and/ or sanitized before being used.
CAUTION: Always wear safety glasses when
operating pump. If diaphragm rupture occurs, material being pumped may be forced out air exhaust.
CAUTION: Before any maintenance or repair is
attempted, the compressed air line to the pump should be disconnected and all air pressure allowed to bleed from pump. Disconnect all intake, discharge and air lines. Drain the pump by turning it upside down and allowing any fl uid to fl ow into a suitable container.
CAUTION: Blow out air line for 10 to 20 seconds
before attaching to pump to make sure all pipeline debris is clear. Use an in-line air fi lter. A 5µ (micron) air fi lter is recommended.
NOTE: When installing Tefl on® diaphragms, it is
important to tighten outer pistons simultaneously (t urning in opposite dir ections) to e nsure tight fi t. (See torque specifi cations in Section 7.)
NOTE: Cast Iron Tefl on®-fi tted pumps come
standard from the factory with expanded Tefl on gaskets installed in the diaphragm bead of the liquid chamber. Tefl on® gaskets cannot be re­used. Consult PS-TG for installation instructions during reassembly.
NOTE: Before starting disassembly, mark a line
fro m each liquid cha mber t o its c orrespo ndin g air chamber. This line will assist in proper alignment during reassembly.
CAUTION: Pro-Flo® pumps cannot be used in
submersible applications. Pro-Flo V™ is available in both submersible and non-submersible options. Do not use non-submersible Pro-Flo V™ models in submersible applications. Turbo-Flo® pumps can also be used in submersible applications.
CAUTION: Tighten all hardware prior to installation.
®
TT44 54 EOM-PV8 /PV15M 8/04 TT4267 5 /04 1 WILDEN PUMP & ENGINEERING, LLC
Page 4
Section 2
WILDEN PUMP DESIGNATION SYSTEM
PV8/PV15 METAL SANIFLO LSH
51 mm & 76 mm (2" & 3") Pump Maximum Flow Rate: 931 LPM (246 GPM)
LEGEND
MATERIAL CODES
MODEL
PV8 = 51 mm (2") PV15 = 76 mm (3")
WETTED PARTS
S = 316L STAINLESS STEEL
AIR CHAMBERS
N = NICKEL PLATED ALUMINUM
CENTER BLOCK
N = NICKEL PLATED ALUMINUM
AIR VALVE
N = NICKEL PLATED ALUMINUM
PVXX / XXXX / XX / XX / XX / XXX
MODEL
FLANGE
CHECK VALVES DIAPHRAGMS AIR VALVE CENTER BLOCK AIR CHAMBERS WETTED PARTS
DIAPHRAGMS
FB = FDA BUNA-N (2 Red Dots) FE = FDA NORDEL® (2 Blue Dots) FG = SANIFLEX™ [Hytrel® (Cream)] FW = FDA WIL-FLEX™ [Santoprene® (Off-white Dot)] TF = TEFLON® PTFE (White) UB = ULTRA-FLEX™
BUNA-N (Red Dot)
UE = ULTRA-FLEX™
NORDEL® (Blue Dot)
CHECK VALVES
FB = FDA BUNA-N BALL FE = FDA NORDEL® BALL FG = SANIFLEX™ BALL FV = FDA VITON® BALL FW = FDA WIL-FLEX™ (Santoprene®) BALL TF = TEFLON® PTFE BALL TM = TEFLON® PTFE MUSHROOM SF = 316L STAINLESS STEEL FLAP
(W15 LSH ONLY)
2F = 316L STAINLESS STEEL 2"
FLAP (W8 LSH ONLY)
GASKETS
SPECIALTY CODE
(IF APPLICABLE)
FLANGE GASKETS
FB = FOOD-GRADE BUNA-N FE = FOOD-GRADE NORDEL TF = TEFLON® PTFE
®
SPECIALTY CODES
083 Saniflo™ LSH, no manifolds (W15 LSH ONLY) 084 Saniflo™ LSH, center ported (W15 LSH ONLY) 087 Saniflo™ LSH, Side Ported
NOTE: MOST ELASTOMERIC MATERIALS USE COLORED DOTS FOR IDENTIFICATION.
Nordel® and Viton® are registered trademarks of DuPont Dow Elastomers. Tef lon® is a registered trademark of DuPont.
®
Halar
is a registered trademark of Solvay. Hytrel® is a registered trademark of DuPont Dow Elastomers. Santoprene® is a registered trademark of Monsanto Company, licensed to Advanced Elastomer Systems, L.P.
WILDEN PUMP & ENGINEERING, LLC 2 TT44 54 EOM-PV8 /PV15M 8/04 TT4411 6/ 04
Page 5
Section 3 How It Works—Pump & Air
Section 3
HOW IT WORKS—PUMP
The Wilden diaphragm pump is an air-operated, positive displacement, self-priming pump. These drawings show fl ow pattern through the pump upon its initial stroke. It is assumed the pump has no fl uid in it prior to its initial stroke.
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FIGURE 1 The air valve dir ects pre ssurized air to the back side of diaphragm A. The compressed air is applied directly to the liquid column separated by elastomeric diaphragms. The diaphragm acts as a separation membrane between the compressed air and liquid, balancing the load and removing mechanical stress from the diaphragm. The compressed air moves the diaphragm away from the center of the pump. The opposite diaphragm is pulled in by the shaft connected to the pressurized diaphragm. Diaphragm B is on its suction stroke; air behind the diaphragm has been forced out to atmosphere through the exhaust port of the pump. The movement of diaphragm B toward the center of the pump creates a vacuum within chamber B. Atmospheric pressure forces fl uid into the inlet manifold forcing the inlet valve ball off its seat. Liquid is free to move past the inlet valve ball and fi ll the liquid chamber (see shaded area).
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FIGURE 2 When the pressurized diaphragm, diaphr agm A, re ache s the limit of i ts dis charge stroke, the air valve redirects pressurized air to the back side of diaphragm B. The pressurized air forces diaphragm B away from the center while pulling diaphragm A to the center. Diaphragm B is now on its discharge stroke. Diaphragm B forces the inlet valve ball onto its seat due to the hydraulic forces developed in the liquid chamber and manifold of the pump. These same hydraulic forces lift the discharge valve ball off its seat, while the opposite discharge valve ball is forced onto its seat, forcing fl uid to fl ow through the pump discharge. The movement of diaphragm A toward the center of the pump creates a vacuum within liquid chamber A. Atmos­pheric pressure forces fl uid into the inlet manifold of the pump. The inlet valve ball is f or ce d of f its s ea t a llowi ng the fl uid being pumped to fi ll the liquid chamber.
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FIGURE 3 At completion of the stroke, the air valve again redirects air to the back side of diaphragm A, which starts diaphragm B on its exhaust stroke. As the pump reaches its original starting point, each diaphragm has gone through one exhaust and one discharge stroke. This constitutes one complete pumping cycle. The pump may take several cycles to completely prime depending on the conditions of the application.
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HOW IT WORKS—AIR DISTRIBUTION SYSTEM
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The Pro -Flo V moving parts : the air valve spool and the pilot spool. The hear t of the system is the air valve. This valve design incorporates an unbalanced spool. The smaller end of the spool is pressurized continuously, while the large end is alternately pressurized, then exhausted, to move the spool. The air valve spool directs pressurized air to one air chamber while exhausting the other. The air causes the main shaf t/diaphragm assembly to shift to one side — discharging liquid on that side and pulling liquid in on the other side. When the shaft reaches the end of its stroke, the inner piston actuates the pilot spool, which pressurizes and exhausts the large end of the air valve spool. The repositioning of the air valve spool routes the air to the other air chamber.
™
p at e n te d ai r di s tr ib u ti o n s y s te m in c o rp o ra t e s t w o
Page 6
Section 4
DIMENSIONAL DRAWINGS
PV8 Saniflo™ LSH
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DIMENSIONS
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PV8 Sanifl o™ LSH Vertically Mounted - Side Ported With Ball/Mushroom Valve (Shown)
ITEM METRIC (mm) STANDARD (inch)
A 625 24.6 B 318 12.5 C 231 9.1 D 518 20.4 E 767 30.2
F 800 31.5 G 368 14.5 H 520 20.5 J401 15.8 K 351 13.8
L 318 12.5
M 356 14.0 N ⭋10 ⭋0.4
P 48 1.9
PV8 Sanifl o™ LSH Vertically Mounted ­Side Ported With Flap Valve
ITEM METRIC (mm) STANDARD (inch)
A 625 24.6 B 318 12.5 C 201 7.9 D 518 20.4 E 800 31.5
F 831 32.7 G 368 14.5 H 520 20.5 J401 15.8 K 351 13.8
L 318 12.5
M 356 14.0 N ⭋10 ⭋0.4
P 48 1.9
WILDEN PUMP & ENGINEERING, LLC 4 TT4276 EOM-P8/PV8M 5/04 TT4267 5/04
Page 7
DIMENSIONAL DRAWINGS
PV15 Saniflo™ LSH
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PV15 Sanifl o™ LSH Vertically Mounted - Center Ported With Ball/Mushroom Valve
ITEM METRIC (mm) STANDARD (inch)
A 610 24.0 B 198 7.8 C 518 20.4 D 803 31.6 E 861 33.9
F 97 3.8 G 520 20.5 H 368 14.5 J401 15.8 K 351 13.8
L 318 12.5
M 356 14.0 N ⭋10 ⭋0.4
P 48 1.9
PV15 Sanifl o™ LSH Vertically Mounted ­Center Ported With Flap Valve (Shown)
ITEM METRIC (mm) STANDARD (inch)
A 640 25.2 B 102 4.0 C 518 20.4 D 894 35.2 E 940 37.0
F 97 3.8 G 520 20.5 H 368 14.5 J401 15.8 K 351 13.8
L 318 12.5
M 356 14.0 N ⭋10 ⭋0.4
P 48 1.9
TT4276 EOM-P8/PV8M 5/04 TT4267 5/04 5 WILDEN PUMP & ENGINEERING, LLC
Page 8
DIMENSIONAL DRAWINGS
PV15 Saniflo™ LSH
F
E
76 mm (3") TRI-CLAMP DISCHARGE
19 mm (3/4") FNPT AIR INLET
G
25 mm (1") FNPT AIR EXHAUST
H
P
DIMENSIONS
PV15 Sanifl o™ LSH Vertically Mounted - Side Ported With Ball/mushroom Valve
ITEM METRIC (mm) STANDARD (inch)
A 638 25.1 B 325 12.8 C 196 7.7 D 518 20.4
E 805 31.7
F 864 34.0 G 368 14.5 H 520 20.5
J401 15.8 K 351 13.8
L 318 12.5
M 356 14.0
N ⭋10 ⭋0.4 P 48 1.9
B
D
C
A
J
B
K
76 mm (3") TRI-CLAMP INLET
N
LM
PV15 Sanifl o™ LSH Vertically Mounted ­Side Ported With Flap Valve (Shown)
ITEM METRIC (mm) STANDARD (inch)
A 640 25.2 B 325 12.8 C 102 4.0 D 518 20.4
E 892 35.1
F 953 37.5 G 368 14.5 H 520 20.5
J401 15.8 K 351 13.8
L 318 12.5
M 356 14.0
N ⭋10 ⭋0.4 P 48 1.9
WILDEN PUMP & ENGINEERING, LLC 6 TT4276 EOM-P8/PV8M 5/04 TT4267 5/04
Page 9
DIMENSIONAL DRAWINGS
PV15 Saniflo™ LSH
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PV15 Sanifl o™ LSH Horizontal Mounted With Flap Valve
ITEM METRIC (mm) STANDARD (inch)
A 452 17.8 B 226 8.9 C 518 20.4 D650 25.6 E 632 24.9
F 493 19.4 G 267 10.5 H 536 21.1 J 508 20.0 K 521 20.5
L401 15.8
M 351 13.8 N 318 12.5
P 356 14.0 R ⭋10 ⭋0.4 S 48 1.9
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TT4276 EOM-P8/PV8M 5/04 TT4267 5/04 7 WILDEN PUMP & ENGINEERING, LLC
Page 10
Section 5A
PV8 Performance Curves
PV8 SANIFLO™ LSH
RUBBER-FITTED
Height ..................................800 mm (31.5")
Width .................................. 625 mm (24.6")
Depth .................................. 368 mm (14.5")
Est. Ship Weight ................. 67 Kg (147 lbs.)
Air Inlet ....................................19 mm (3/4")
Inlet ......................................... 51 mm (2.0")
Outlet ...................................... 51 mm (2.0")
Suction Lift ....................... 5.9 m Dry (19.3')
9.3 m Wet (30.6')
Displacement/Stroke ..........2.88 L (.76 gal.)
Max. Flow Rate ............ 592 lpm (157 gpm)
Max. Size Solids (compressible)
Mushroom Valve .......... 7.9 mm (0.3")
Ball Valve ................... 12.7 mm (0.5")
Flap Valve ...................... 51 mm (2.0")
1
Displacement per stroke was calculated at
4.8 bar (70 psig) air inlet pressure against a 2 bar (30 psig) head pressure.
Example: To pump 265 lpm (70 gpm) against a discharge pressure head of 2.8 bar (40 psig) requires 4.1 bar (60 psig) and 83 Nm3/h (49 scfm) air consumption.
Caution: Do not exceed 8.6 bar (125 psig) air supply pressure.
PERFORMANCE
8
7
6
5
4
3
2
1
0
Flow rates indicated on chart were determined by pumping water with a vertically mounted, side ported ball check confi guration. When alternate check valve options are used, multiply fl ow rate by appropriate factor. Mushroom check valve = 93%, fl ap check valve = 143%. For optimum life and performance, pumps should be specifi ed so that daily operation parameters will fall in the center of the pump performance curve.
300 275 250 225 200 175 150 125 100
(25) [42]
120
100
(50) [85]
(75) [127]
80
AIR CONSUMPTION
(SCFM) [Nm
(100) [170]
3
/h]
60
40
75 50
20
25
0
0
20 40 60 80 100 120 140 160 180
GPM
[76] [151] [227] [303] [379] [454] [530] [606] [681]
[LPM]
PV8 SANIFLO™ LSH
TPE-FITTED
Height ..................................800 mm (31.5")
Width .................................. 625 mm (24.6")
Depth .................................. 368 mm (14.5")
Est. Ship Weight ................. 67 Kg (147 lbs.)
Air Inlet ....................................19 mm (3/4")
Inlet ......................................... 51 mm (2.0")
Outlet ...................................... 51 mm (2.0")
Suction Lift ....................... 6.2 m Dry (20.4')
9.3 m Wet (30.6')
Displacement/Stroke ......... 2.99 L (.79 gal.)
Max. Flow Rate ............ 582 lpm (154 gpm)
Max. Size Solids (compressible)
Mushroom Valve .......... 7.9 mm (0.3")
Ball Valve ................... 12.7 mm (0.5")
Flap Valve ...................... 51 mm (2.0")
1
Displacement per stroke was calculated at
4.8 bar (70 psig) air inlet pressure against a 2 bar (30 psig) head pressure.
Example: To pump 265 lpm (70 gpm) against a discharge pressure head of 2.8 bar (40 psig) requires 4.2 bar (61 psig) and 83 Nm3/h (49 scfm) air consumption.
Caution: Do not exceed 8.6 bar (125 psig) air supply pressure.
300
(25) [42]
120
275
8
250
7
6
5
4
3
2
1
0
Flow rates indicated on chart were determined by pumping water with a vertically mounted, side ported ball check confi guration. When alternate check valve options are used, multiply fl ow rate by appropriate factor. Mushroom check valve = 93%, fl ap check valve = 143%. For optimum life and performance, pumps should be specifi ed so that daily operation parameters will fall in the center of the pump performance curve.
225 200 175 150 125 100
100
80
60
40
75 50
20
25
0
0
20 40 60 80 100 120 140 160 180
GPM
[76] [151] [227] [303] [379] [454] [530] [606] [681]
[LPM]
(50) [85]
(75) [127]
(100) [170]
AIR CONSUMPTION
(SCFM) [Nm
3
/h]
WILDEN PUMP & ENGINEERING, LLC 8 TT4276 EOM-P8/PV8M 5/04 TT4267 5/04
Page 11
PERFORMANCE
PV8 SANIFLO™ LSH
TEFLON
Height ..................................800 mm (31.5")
Width .................................. 625 mm (24.6")
Depth .................................. 368 mm (14.5")
Est. Ship Weight ................. 67 Kg (147 lbs.)
Air Inlet ....................................19 mm (3/4")
Inlet ......................................... 51 mm (2.0")
Outlet ...................................... 51 mm (2.0")
Suction Lift ....................... 4.5 m Dry (14.8')
9.0 m Wet (29.5')
Displacement/Stroke ..........1.78 L (.47 gal.)
Max. Flow Rate ............ 532 lpm (132 gpm)
Max. Size Solids compressible)
Mushroom Valve .......... 7.9 mm (0.3")
Ball Valve ................... 12.7 mm (0.5")
Flap Valve ...................... 51 mm (2.0")
1
Displacement per stroke was calculated at
4.8 bar (70 psig) air inlet pressure against a 2 bar (30 psig) head pressure.
Example: To pump 265 lpm (70 gpm) against a discharge pressure head of 2.8 bar (40 psig) requires 5.2 bar (75 psig) and 110 Nm3/h (65 scfm) air consumption.
Caution: Do not exceed 8.6 bar (125 psig) air supply pressure.
®
-FITTED
300 275
8
250
7
225
6
200 175
5
150
4
125 100
3
75
2
50
1
25
0
0
Flow rates indicated on chart were determined by pumping water with a vertically mounted, side ported ball check confi guration. When alternate check valve options are used, multiply fl ow rate by appropriate factor. Mushroom check valve = 88%. For optimum life and performance, pumps should be specifi ed so that daily operation parameters will fall in the center of the pump performance curve.
(25) [42]
120
100
(50) [85]
(75) [127]
(100) [170]
AIR CONSUMPTION
(SCFM) [Nm
3
/h]
80
60
40
20
0
20 40 60 80 100 120 140 160 180
GPM
[76] [151] [227] [303] [379] [454] [530] [606] [681]
[LPM]
PV8 SANIFLO™ LSH
ULTRA-FLEX™-FITTED
Height ..................................800 mm (31.5")
Width .................................. 625 mm (24.6")
Depth .................................. 368 mm (14.5")
Est. Ship Weight ................. 67 Kg (147 lbs.)
Air Inlet ....................................19 mm (3/4")
Inlet ......................................... 51 mm (2.0")
Outlet ...................................... 51 mm (2.0")
Suction Lift ........................ 5.2 m Dry (17.0')
9.3 m Wet (30.6')
Displacement/Stroke ......... 2.00 L (.53 gal.)
Max. Flow Rate ............ 541 lpm (143 gpm)
Max. Size Solids (compressible)
Mushroom Valve .......... 7.9 mm (0.3")
Ball Valve ................... 12.7 mm (0.5")
Flap Valve ...................... 51 mm (2.0")
1
Displacement per stroke was calculated at
4.8 bar (70 psig) air inlet pressure against a 2 bar (30 psig) head pressure.
Example: To pump 265 lpm (70 gpm) against a discharge pressure head of 2.8 bar (40 psig) requires 5.0 bar (72 psig) and 107 Nm3/h (63 scfm) air consumption.
Caution: Do not exceed 8.6 bar (125 psig) air supply pressure.
300 275
8
250
7
225
6
200 175
5
150
4
125 100
3
75
2
50
1
25
0
0
Flow rates indicated on chart were determined by pumping water with a vertically mounted, side ported ball check confi guration. When alternate check valve options are used, multiply fl ow rate by appropriate factor. Mushroom check valve = 97%. For optimum life and performance, pumps should be specifi ed so that daily operation parameters will fall in the center of the pump performance curve.
(25) [42]
120
100
80
(50) [85]
(75) [127]
(100) [170]
AIR CONSUMPTION
(SCFM) [Nm
3
/h]
60
40
20
0
20 40 60 80 100 120 140 160 180
GPM
[76] [151] [227] [303] [379] [454] [530] [606] [681]
[LPM]
TT4276 EOM-P8/PV8M 5/04 TT4267 5/04 9 WILDEN PUMP & ENGINEERING, LLC
Page 12
PV15 Performance Curves
PV15 SANIFLO™ LSH
RUBBER-FITTED
Height ................................. 864 mm (34.0")
Width .................................. 638 mm (25.1")
Depth .................................. 368 mm (14.5")
Est. Ship Weight ................. 71 Kg (156 lbs.)
Air Inlet ....................................19 mm (3/4")
Inlet ..........................................76 mm (3.0")
Outlet .......................................76 mm (3.0")
Suction Lift ........................6.4 m Dry (21.1')
9.3 m Wet (30.6')
Displacement/Stroke ......... 2.84 L (.75 gal.)
Max. Flow Rate ............ 632 lpm (167 gpm)
Max. Size Solids (compressible)
Mushroom Valve .......... 7.9 mm (0.3")
Ball Valve ................... 12.7 mm (0.5")
Flap Valve .......................76 mm (3.0")
1
Displacement per stroke was calculated at
4.8 bar (70 psig) air inlet pressure against a 2 bar (30 psig) head pressure.
Example: To pump 265 lpm (70 gpm) against a discharge pressure head of 2.8 bar (40 psig) requires 4.0 bar (58 psig) and 80 Nm3/h (47 scfm) air consumption.
Caution: Do not exceed 8.6 bar (125 psig) air supply pressure.
PERFORMANCE
8
7
6
5
4
3
2
1
0
Flow rates indicated on chart were determined by pumping water with a vertically mounted, side ported ball check confi guration. When alternate check valve options are used, multiply fl ow rate by appropriate factor. Mushroom check valve = 114%, fl ap check valve = 150%. For optimum life and performance, pumps should be specifi ed so that daily operation parameters will fall in the center of the pump performance curve.
300 275 250 225 200 175 150 125 100
(25) [42]
120
100
(50) [85]
(75) [127]
80
AIR CONSUMPTION
(SCFM) [Nm
(100) [170]
3
/h]
60
40
75 50
20
25
0
0
20 40 60 80 100 120 140 160 180
GPM
[76] [151] [227] [303] [379] [454] [530] [606] [681]
[LPM]
PV15 SANIFLO™ LSH
TPE-FITTED
Height ................................. 864 mm (34.0")
Width .................................. 638 mm (25.1")
Depth .................................. 368 mm (14.5")
Est. Ship Weight .......................71 (156 lbs.)
Air Inlet ....................................19 mm (3/4")
Inlet ..........................................76 mm (3.0")
Outlet .......................................76 mm (3.0")
Suction Lift ........................ 5.2 m Dry (17.0')
9.3 m Wet (30.6')
Displacement/Stroke ......... 2.95 L (.78 gal.)
Max. Flow Rate ............ 624 lpm (165 gpm)
Max. Size Solids (compressible)
Mushroom Valve .......... 7.9 mm (0.3")
Ball Valve ................... 12.7 mm (0.5")
Flap Valve .......................76 mm (3.0")
1
Displacement per stroke was calculated at
4.8 bar (70 psig) air inlet pressure against a 2 bar (30 psig) head pressure.
Example: To pump 265 lpm (70 gpm) against a discharge pressure head of
2.8 bar (40 psig) requires 3.8 bar (55 psig) and 73 Nm3/h (43 scfm) air consumption. .
Caution: Do not exceed 8.6 bar (125 psig) air supply pressure.
300
120
100
(25) [42]
(50) [85]
(75) [127]
80
AIR CONSUMPTION
(SCFM) [Nm
(100) [170]
3
/h]
60
40
20
0
20 40 60 80 100 120 140 160 180
[76] [151] [227] [303] [379] [454] [530] [606] [681]
275
8
250
7
225
6
200 175
5
150
4
125 100
3
75
2
50
1
25
0
0
GPM
[LPM]
Flow rates indicated on chart were determined by pumping water with a vertically mounted, side ported ball check confi guration. When alternate check valve options are used, multiply fl ow rate by appropriate factor. Mushroom check valve = 98%, fl ap check valve = 150%. For optimum life and performance, pumps should be specifi ed so that daily operation parameters will fall in the center of the pump performance curve.
WILDEN PUMP & ENGINEERING, LLC 10 TT4276 EOM-P8/PV8M 5/04 TT4267 5/04
Page 13
PERFORMANCE
PV15 SANIFLO™ LSH
TEFLON
Height ................................. 864 mm (34.0")
Width .................................. 638 mm (25.1")
Depth .................................. 368 mm (14.5")
Est. Ship Weight .......................71 (156 lbs.)
Air Inlet ....................................19 mm (3/4")
Inlet .........................................76 mm (3.0")
Outlet, .....................................76 mm (3.0")
Suction Lift ....................... 4.7 m Dry (15.4')
9.0 m Wet (29.5')
Displacement/Stroke ..........1.82 L (.48 gal.)
Max. Flow Rate ............ 532 lpm (141 gpm)
Max. Size Solids (compressible)
Mushroom Valve .......... 7.9 mm (0.3")
Ball Valve ................... 12.7 mm (0.5")
Flap Valve .......................76 mm (3.0")
1
Displacement per stroke was calculated at
4.8 bar (70 psig) air inlet pressure against a 2 bar (30 psig) head pressure.
Example: To pump 265 lpm (70 gpm) against a discharge pressure head of 2.8 bar (40 psig) requires 5.0 bar (73 psig) and 110 Nm3/h (65 scfm) air consumption.
Caution: Do not exceed 8.6 bar (125 psig) air supply pressure.
®
-FITTED
300
(25) [42]
120
275
8
250
7
6
5
4
3
2
1
0
Flow rates indicated on chart were determined by pumping water with a vertically mounted, side ported ball check confi guration. When alternate check valve options are used, multiply fl ow rate by appropriate factor. Mushroom check valve = 86%. For optimum life and performance, pumps should be specifi ed so that daily operation parameters will fall in the center of the pump performance curve.
225 200 175 150 125 100
100
80
60
40
75 50
20
25
0
0
20 40 60 80 100 120 140 160 180
GPM
[76] [151] [227] [303] [379] [454] [530] [606] [681]
[LPM]
(50) [85]
(75) [127]
(100) [170]
AIR CONSUMPTION
(SCFM) [Nm
3
/h]
PV15 SANIFLO™ LSH
ULTRA-FLEX
Height ................................. 864 mm (34.0")
Width .................................. 638 mm (25.1")
Depth .................................. 368 mm (14.5")
Est. Ship Weight .......................71 (156 lbs.)
Air Inlet ....................................19 mm (3/4")
Inlet .........................................76 mm (3.0")
Outlet, .....................................76 mm (3.0")
Suction Lift ....................... 4.5 m Dry (14.8')
9.3 m Wet (30.6')
Displacement/Stroke ......... 2.00 L (.53 gal.)
Max. Flow Rate ............ 594 lpm (157 gpm)
Max. Size Solids (compressible)
Mushroom Valve .......... 7.9 mm (0.3")
Ball Valve ................... 12.7 mm (0.5")
Flap Valve .......................76 mm (3.0")
1
Displacement per stroke was calculated at
4.8 bar (70 psig) air inlet pressure against a 2 bar (30 psig) head pressure.
Example: To pump 265 lpm (70 gpm) against a discharge pressure head of 2.8 bar (40 psig) requires 4.4 bar (64 psig) and 97 Nm3/h (57 scfm) air consumption.
Caution: Do not exceed 8.6 bar (125 psig) air supply pressure.
™
-FITTED
300
(25) [42]
120
275
8
250
7
6
5
4
3
2
1
0
225 200 175 150 125 100
100
80
60
40
75 50
20
25
0
0
GPM
[LPM]
Flow rates indicated on chart were determined by pumping water with a vertically mounted, side ported ball check confi guration. When alternate check valve options are used, multiply fl ow rate by appropriate factor. Mushroom check valve = 93%. For optimum life and performance, pumps should be specifi ed so that daily operation parameters will fall in the center of the pump performance curve.
(50) [85]
(75) [127]
(100) [170]
AIR CONSUMPTION
(SCFM) [Nm
3
/h]
20 40 60 80 100 120 140 160 180
[76] [151] [227] [303] [379] [454] [530] [606] [681]
TT4276 EOM-P8/PV8M 5/04 TT4267 5/04 11 WILDEN PUMP & ENGINEERING, LLC
Page 14
Section 5B
SUCTION LIFT CURVES
PV8 SANIFLO™ LSH SUCTION LIFT CAPABILITY
METER FT H20
Dry Vacuum
26 24
7
22 20
6
18
5
16 14
4
12 10
3
2
1
0
PSIG
[BAR]
Traditional Rubber Diaphragms
TPE Diaphragms
8 6 4 2 0
0 10 20 30 40 50 60 70 80 90 100
[0.7] [1.4] [2.0] [2.7] [3.4] [4.1] [4.8] [5.5] [6.2] [6.9]
Ultra-Flex™ Diaphragms
Tef lo n
®
Diaphragms
Inlet Air Pressure
PV15 SANIFLO™ LSH SUCTION LIFT CAPABILITY
Suction lif t curves are calibrated for pumps operating at 305 m (1,000') above sea level. This chart is meant to be a guide only. There are many variables which can affect your pump’s operating characteristics. The
WILDEN PUMP & ENGINEERING, LLC 12 TT4276 EOM-P 8/ PV8 M 5/ 04 T T4267 5/04
METER FT H20
Dry Vacuum
26 24
7
22 20
6
18
5
16 14
4
12 10
3
2
1
0
PSIG
[BAR]
Traditional Rubber Diaphragms
TPE Diaphragms
8 6 4 2 0
0 10 20 30 40 50 60 70 80 90 100
[0.7] [1.4] [2.0] [2.7] [3.4] [4.1] [4.8] [5.5] [6.2] [6.9]
Ultra-Flex™ Diaphragms
Tef lo n
®
Diaphragms
Inlet Air Pressure
number of intake and discharge elbows, viscosity of pumping fl uid, elevation (atmospheric pressure) and pipe friction loss all af fect the amount of suction lift your pump will attain.
Page 15
Section 6 Suggested
Section 6
SUGGESTED INSTALLATION
Wilden pumps are designed to meet the performance requirements of even the most demanding pumping applications. They have been designed and manufactured to the highest standards and are available in a variety of liquid path materials to meet your chemical resistance needs. Refer to the performance section of this manual for an in-depth analysis of the performance characteristics of your pump. Wilden offers the widest variety of elastomer options in the industry to satisfy temperature, chemical compatibility, abrasion resistance and fl ex concerns.
The suction pipe size should be equivalent or larger than the diameter of the suction inlet on your Wilden pump. The suction hose must be non-collapsible, reinforced type as these pumps are capable of pulling a high vacuum. Discharge piping should also be equivalent or larger than the diameter of the pump discharge to minimize friction losses. It is critical that all fi ttings and connections are airtight or a reduction or loss of pump suction capability will result.
INSTALLATION: Months of careful planning, study, and selection efforts can result in unsatisfactory pump performance if installation details are left to chance.
Premature failure and long term dissatisfaction can be avoided if reasonable care is exercised throughout the installation process.
LOCATION: Noise, safety, and other logistical factors usually dictate where equipment will be situated on the production fl oor. Multiple installations with confl icting requirements can result in congestion of utility areas, leaving few choices for additional pumps.
Within the framework of these and other existing conditions, every pump should be located in such a way that six key factors are balanced against each other to maximum advantage.
ACCESS: First of all, the location should be accessible. If it’s easy to reach the pump, maintenance personnel will have an easier time carrying out routine inspections and adjustments. Should major repairs become necessary, ease of access can play a key role in speeding the repair process and reducing total downtime.
AIR SUPPLY: Every pump location should have an air line large enough to supply the volume of air necessary to achieve the desired pumping rate. Do not exceed the maximum rated air pressure.
For best results, the pumps should use a 5µ (micron) air fi lter, needle valve and regulator. The use of an air fi lter before the pump will ensure that the majority of any pipeline contaminants will be eliminated.
SOLENOID OPERATION: When operation is controlled by a solenoid valve in the air line, three-way valves should be used. This valve allows trapped air between the valve and the pump to bleed off which improves pump performance.
MUFFLER: Sound levels are reduced below OSHA specifi cations using the standard Wilden muffl er. Other muffl ers can be used to further reduce sound levels, but they usually reduce pump performance.
ELEVATION: Selecting a site that is well within the pump’s dynamic lift capability will assure that loss-of-prime issues will be eliminated. In addition, pump effi ciency can be adversely affected if proper attention is not given to site location.
PIPING: Final determination of the pump site should not be made until the piping challenges of each possible location have been evaluated. The impact of current and future installations should be considered ahead of time to make sure that inadvertent restrictions are not created for any remaining sites.
The best choice possible will be a site involving the shortest and straightest hook-up of suction and discharge piping. Unnecessary elbows, bends, and fi ttings should be avoided. Pipe sizes should be selected to keep friction losses within practical limits. All piping should be supported independently of the pump. In addition, the piping should be aligned to avoid placing stress on the pump fi ttings.
Flexible hose can be installed to aid in absorbing the forces created by the natural reciprocating action of the pump. If the pump is to be bolted down to a solid location, a mounting pad placed between the pump and the foundation will assist in minimizing pump vibration. Flexible connections between the pump and rigid piping will also assist in minimizing pump vibration. If quick-closing valves are installed at any point in the discharge system, or if pulsation within a system becomes a problem, a surge suppressor (SD Equalizer should be installed to protect the pump, piping and gauges from surges and water hammer.
If the pump is to be used in a self-priming application, make sure that all connections are airtight and that the suction lift is within the model’s ability. Note: Materials of construction and elastomer material have an effect on suction lift parameters. Please refer to the performance section for specifi cs.
When pumps are installed in applications involving fl ooded suction or suction head pressures, a gate valve should be installed in the suction line to permit closing of the line for pump service.
Pumps in service with a positive suction head are most effi cient when inlet pressure is limited to 0.5–0.7 bar (7–10 psig). Premature diaphragm failure may occur if positive suction is 0.7 bar (10 psig) and higher.
SUBMERSIBLE APPLICATIONS: Pro-Flo V™ pumps can be used for submersible applications, when using the Pro-Flo V™ submersible option. Turbo-Flo™ pumps can also be used for submersible applications. Pro-Flo pumps are not submersible.
ALL WILDEN PUMPS ARE CAPABLE OF PASSING SOLIDS. A STRAINER SHOULD BE USED ON THE PUMP INTAKE TO ENSURE THAT THE PUMP´S RATED SOLIDS CAPACITY IS NOT EXCEEDED.
®
and Accu-Flo™
®
)
TT44 54 EOM-PV8 /PV15M 8/04 TT4267 5 /04 13 WILDEN PUMP & ENGINEERING, LLC
Page 16
SUGGESTED INSTALLATION
AIR SHUT OFF VALVE
AIR SUPPLY
AIR INLET
COMBINATION FILTER AND REGULATOR
NEEDLE VALVE
PRESSURE GAUGE
FLEXIBLE CONNECTION
FLUID OUTLET
PRESSURE OR
VACUUM GAUGE
FLUID INLET
SHUT OFF VALVE
PUMP DISCHARGE SHUT OFF VALVE
DISCHARGE
DISCHARGE LINE
SHUT OFF VALVE
PUMP INTAKE SHUT OFF VALVE
SUCTION LINE
FLEXIBLE CONNECTION
NOTE: In the event of a power failure, the shut off valve should be closed, if restarting of the pump is not desirable once power is regained.
AIR OPERATED PUMPS: To stop the pump from operating in an emergency situation, simply close the shut off valve (user supplied) installed in the air supply line. A properly functioning valve will stop the air supply to the pump, therefore stopping output. This shut off valve should be located far enough away from the pumping equipment such that it can be reached safely in an emergency situation.
WILDEN PUMP & ENGINEERING, LLC 14 TT445 4 EOM-PV8 /PV15M 8/ 04 T T4267 5/04
Page 17
SUGGESTED OPERATION & MAINTENANCE
OPERATION: The Pro-Flo® and Pro-Flo V™ pumps are pre-lubricated, and do not require in-line lubrication. Additional lubrication will not damage the pump, however if the pump is heavily lubricated by an external source, the pump’s internal lubrication may be washed away. If the pump is then moved to a non­lubricated location, it may need to be disassembled and re-lubricated as described in the ASSEMBLY/ DISASSEMBLY INSTRUCTIONS.
Pump discharge rate can be controlled by limiting the volume and/or pressure of the air supply to the pump. An air regulator is used to regulate air pressure. A needle valve is used to regulate volume. Pump discharge rate can also be controlled by throttling the pump discharge by partially closing a valve in the discharge line of the pump. This action increases friction loss which reduces fl ow rate. (See Section 5.) This is useful when the need exists to control the pump from a remote location. When the pump discharge pressure equals or exceeds the air supply pressure, the pump will stop; no bypass or pressure relief valve is needed, and pump damage will not occur. The pump has reached a “deadhead”
TROUBLESHOOTING
situation and can be restarted by reducing the fl uid discharge pressure or increasing the air inlet pressure. The Wilden Pro-Flo on compressed air and do not generate heat, therefore your process fl uid temperature will not be affected.
MAINTENANCE AND INSPECTIONS: Since each application is unique, maintenance schedules may be different for every pump. Frequency of use, line pressure, viscosity and abrasiveness of process fl uid all affect the parts life of a Wilden pump. Periodic inspections have been found to offer the best means for preventing unscheduled pump downtime. Personnel familiar with the pump’s construction and service should be informed of any abnormalities that are detected during operation.
RECORDS: When service is required, a record should be made of all necessary repairs and replacements. Over a period of time, such records can become a valuable tool for predicting and preventing future maintenance problems and unscheduled downtime. In addition, accurate records make it possible to identify pumps that are poorly suited to their applications.
®
and Pro-Flo V™ pumps run solely
Pump will not run or runs slowly.
1. Ensure that the air inlet pressure is at least 0.4 bar (5 psig) above startup pressure and that the differential pressure (the difference between air inlet and liquid discharge pressures) is not less than 0.7 bar (10 psig).
2. Check air inlet fi lter for debris (see recommended installation).
3. Check for extreme air leakage (blow by) which would indicate worn seals/bores in the air valve, pilot spool, main shaft.
4. Disassemble pump and check for obstructions in the air passageways or objects which would obstruct the movement of internal parts.
5. Check mating surfaces of fl ap valve assembly.
6. Check for sticking ball check valves. If material being pumped is not compatible with pump elastomers, swelling may occur. Replace ball check valves and seats with proper elastomers. Also, as the check valve balls wear out, they become smaller and can become stuck in the seats. In this case, replace balls and seats.
7. Check for broken inner piston which will cause the air valve spool to be unable to shif t.
8. Remove plug from pilot spool exhaust.
2. Verify that vacuum required to lift liquid is not greater than the vapor pressure of the material being pumped (cavitation).
3. Check for sticking ball check valves. If material being pumped is not compatible with pump elastomers, swelling may occur. Replace ball check valves and seats with proper elastomers. Also, as the check valve balls wear out, they become smaller and can become stuck in the seats. In this case, replace balls and seats.
Pump air valve freezes.
1. Check for excessive moisture in compressed air. Either install a dryer or hot air generator for compressed air. Alternatively, a coalescing fi lter may be used to remove the water from the compressed air in some applications.
Air bubbles in pump discharge.
1. Check for ruptured diaphragm.
2. Check tightness of outer pistons (refer to Section 7).
3. Check tightness of fasteners and integrity of o-rings and seals, especially at intake manifold.
4. Ensure pipe connections are airtight.
Pump runs but little or no product fl ows.
1. Check for pump cavitation; slow pump speed down to allow thick material to fl ow into liquid chambers.
TT44 54 EOM-PV8 /PV15M 8/04 TT4267 5 /04 15 WILDEN PUMP & ENGINEERING, LLC
Product comes out air exhaust.
1. Check for diaphragm rupture.
2. Check tightness of outer pistons to shaft.
Page 18
Section 7 Assembly / Disassembly
Section 7
PUMP DISASSEMBLY
Tools Required :
• Adjustable Wrench
• Vise equipped with soft jaws (such as plywood, plastic or other suitable material)
CAUTION: Before any maintenanc e or repair is attempted, the compressed air line to the pump should be disconnected and all air pressure allowed to bleed from the pump. Disconnect all intake, discharge, and air lines. Drain the pump by turning it upside down and allowing any fl uid to fl ow into a suitable container. Be aware of any hazardous effects of contact with your process fl uid.
NOTE: The model photographed for these instructions incorporates Tefl on diaphragms.
®
Step 1
Prior to disassembly, alignment marks should be placed on the liquid chambers and air chambers to assist with proper alignment during reassembly.
WILDEN PUMP & ENGINEERING, LLC 16 TT4545 EOM-PV8/PV15M 8/04 TT4267 5/04
Step 2
Loosen the wing nut and remove both discharge manifold clamp bands.
Step 3
Remove the discharge manifold, manifold gaskets, and the top portion of the valve housing.
Page 19
PUMP DISASSEMBLY
Step 4A
On both sides of the pump, remove the valve ball retainer and valve ball. Repeat process for the inlet valve assemblies as well. Inspect parts for nicks, gouges, chemical attack or abrasive wear. Replace worn parts with genuine Wilden parts for reliable performance.
Step 4B
On both sides of the pump, remove the mushroom retainer/guide and mushroom valve. Repeat process for the inlet valve assemblies as well. Inspect parts for nicks, gouges, chemical attack or abrasive wear.
Off-Set
Valve
Housing
Step 4C
On both sides of the pump, remove the upper fl ap from the fl ap valve housing. Repeat process for the inlet valve assemblies as well. Inspect parts for nicks, gouges, chemical attack or abrasive wear.
Step 5
On both sides of the pump, remove the remaining clamp bands, valve housing and gaskets. Inspect parts for nicks, gouges, chemical attack or abrasive wear.
TT44 54 EOM-PV8 /PV15M 8/04 TT4267 5 /04 17 WILDEN PUMP & ENGINEERING, LLC
Note:
To ensure proper alignment during reassembly of manifold/liquid chamber interface, turn off-set portion of valve housing to the left or to the right. This procedure works for the inlet manifold and discharge manifold connections.
Step 6
On both sides of the pump, remove both inlet manifold clamp bands. Remove the inlet manifold and manifold gaskets. Inspect parts for nicks, gouges, chemical attack or abrasive wear.
Page 20
AIR VALVE / CENTER SECTION DISASSEMBLY
Step 7
Remove inlet valve assembly from pump. Inspect parts for nicks, gouges, chemical attack or abrasive wear.
Step 8
On both side of the pump, remove the large clamp band and the liquid chamber.
Step 9
Using two adjustable wrenches, turning in opposite directions, loosen and remove one of the two outer pistons/diaphragm assemblies.
Step 10
After loosening and removing one outer piston/diaphragm assembly can be removed from the center section.
WILDEN PUMP & ENGINEERING, LLC 18 TT4545 EOM-PV8/PV15M 8/04 TT4267 5/04
Step 11
To remove the remaining diaphragm assembly from the shaft, secure shaft with soft jaws (a vise fi tted with plywood or other suitable material) to ensure shaft is not nicked, scratched, or gouges. Using an adjustable wrench, remove diaphragm assembly from shaft.
Page 21
AIR VALVE / CENTER SECTION DISASSEMBLY
Tools Required :
Tools Required:
• 3/16" Hex Head Wrench
• 1/4" Hex Head Wrench
• Snap Ring Pliers
• O-Ring Pick
CAUTION: Before any maintenance or repair is attempted, the compressed air line to the pump should be disconnected and all air pressure allowed to bleed from the pump. Disconnect all intake, discharge, and air lines. Drain the pump by turning it upside down and allowing any fl uid to fl ow into a suitable container. Be aware of hazardous effects of contact with your process fl uid.
The Wilden PV8 and PV15 metal pumps use a revolutionary Pro-Flo V™ air distribution system. Proprietary composite seals reduce the co effi cient of friction and allow lube-free operation. Constructed of aluminum, the Pro-Flo V™ air distribution system is designed to perform in on/off, non-freezing, non-stalling, tough duty applications.
Step 1
Using a 9/16” wrench, loosen the bolts that connect the center section to the stand. CAUTION: With bolts removed, the center section is no longer attached to the stand and must be supported so that it does not fall from the stand.
TT44 54 EOM-PV8 /PV15M 8/04 TT4267 5 /04 19 WILDEN PUMP & ENGINEERING, LLC
Step 2
Remove the center section from the stand.
Step 3
Using a 3/16” hex wrench, loosen air valve bolts.
Page 22
AIR VALVE / CENTER SECTION DISASSEMBLY
Air Valve Gasket
Muffl er Gasket
Step 4
Remove muffl er plate and air valve bolts from air valve assembly exposing muffl er gasket for inspection. Replace if necessary.
Step 5
Lift away air valve assembly and remove air valve gasket for inspection. Replace if necessary.
Step 6
Remove air valve end cap to expose air valve spool by simply lifting up on end cap once air valve bolts are removed. Note: Pro-Flo V™ air valve incorporates an end cap at both ends of the air valve.
Step 7
Remove the air valve spool from the air valve body by threading one air valve bolt into the end of the air valve spool and gently sliding the spool out of the air valve body. Inspect seals for signs of wear and replace entire assembly if necessary. Use caution when handling air valve spool to prevent damaging seals. Note: seals should not be removed from assembly. Seals are not sold separately.
WILDEN PUMP & ENGINEERING, LLC 20 TT4545 EOM-PV8/PV15M 8/04 TT4267 5/04
Step 8
Remove pilot sleeve retaining snap ring on both sides of center section with snap ring pliers.
Step 9
Remove pilot spool sleeve from center section.
Page 23
AIR VALVE / CENTER SECTION DISASSEMBLY
Notched End
Step 10
Using an o-ring pick, gently remove the o-ring from the opposite side of the “notched end” on one side of the pilot spool. Gently remove the pilot spool from pilot spool sleeve and inspect for nicks, gouges and wear. Replace pilot sleeve or outer sleeve o-rings if necessary. During re-assembly, never insert the pilot spool into the sleeve with the “notched end” fi rst, this end incorporates the urethane o-ring and will be damaged as it slides over the ports cut in the sleeve. Note: seals should not be removed from pilot spool. Seals are not sold separately.
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(Air Operated Double Diaphragm Pumps)
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KNOWLEDGE & SERVICE
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These parts may exhibit
WARNING:
better life than OEM parts.
TT44 54 EOM-PV8 /PV15M 8/04 TT4267 5 /04 21 WILDEN PUMP & ENGINEERING, LLC
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Page 24
REASSEMBLY HINTS & TIPS
ASSEMBLY:
Upon performing applicable maintenance to the air distrib ution system, th e pump can now be reas sembled. Please refer to the disassembly instructions for photos and parts placement. To reassemble the pump, follow the disassembly instructions in reverse order. The air distribution system needs to be assembled fi rst, then the diaphragms and fi nally the wetted path. The following tips will assist in the assembly process.
• Lubricate air valve bore, center section shaft and pilot spool bore with NLGI grade 2 white EP bearing grease or equivalent.
• Clean the inside of the center section shaft bore to ensure no damage is done to new shaft seals.
• A small amoun t NLGI grade 2 white EP bearing grease can be applied to the muffl er and air valve gaskets to locate gaskets during assembly.
• Make sure that the exhaust port on the muffl er plate is centered between the two exhaust ports on the center section.
• Stainless bolts should be lubed to reduce the possibility of seizing during tightening.
• Use a mallet to tamp lightly on the large clamp bands to seat the diaphragm before tightening.
TORQUE SPECIFICATIONS
Description of Part Maximum Torque
Air Valve [13.6 N•m] 120 in.-lbs
Air Chamber Bolts [27.1 N•m] 20 ft.-lbs
Outer Pistons, Rubber [105.7 N•m] 78 ft.-lbs
®
Outer Pistons, (Tefl on
Outer Piston, (Ultra-Flex™) [78.6 N•m] 58 ft.-lbs
-Fitted) [105.7 N•m] 78 ft.-lbs
NOTE: To ensur e proper alignment during reas­sembly of manifold/liquid chamber interface, turn off-set portion of valve housing to the left or to the right. This procedure works for the inlet mani-
Off-Set
Valve
fold and discharge mani­fold connections.
Housing
SHAFT SEAL INSTALLATION:
PRE-INSTALLATION
• Once all of the old seals have been removed, the inside of the bushing should be cleaned to ensure no debris is left that may cause premature damage to the new seals.
INSTALLATION
The following tools can be used to aid in the installation of the new seals:
Needle Nose Pliers Phillips Screwdriver Electrical Tape
• Wrap electrical tape around each leg of the needle nose pliers (heat shrink tubing may also be used). This is done to prevent damaging the inside surface of the new seal.
• With a new seal in hand, place the two legs of the needle nose pliers inside the seal ring. (See Figure A.)
• Open the pliers as wide as the seal diameter will allow, then with two fi ngers pull down on the top portion of the seal to form kidney bean shape. (See Figure B.)
• Lightly clamp the pliers together to hold the seal into the kidney shape. Be sure to pull the seal into as tight of a kidney shape as possible, this will allow the seal to travel down the bushing bore easier.
• With the seal clamped in the pliers, insert the seal into the bushing bore and position the bottom of the seal into the correct groove. Once the bottom of the seal is seated in the groove, release the clamp pressure on the pliers. This will allow the seal to partially snap back to its original shape.
• After the pliers are removed, you will notice a slight bump in the seal shape. Before the seal can be properly resized, the bump in the seal should be removed as much as possible. This can be done with either the Phillips screwdriver or your fi nger. With either the side of the screwdriver or your fi nger, apply light pressure to the peak of the bump. This pressure will cause the bump to be almost completely eliminated.
• Lubricate the edge of the shaft with white EP bearing grease.
• Slowly insert the center shaf t with a rotating motion. This will complete the resizing of the seal.
• Perform these steps for the remaining seals.
Figure A
SHAFT SEAL
Figure B
NLGI grade 2
NEEDLE NOSE
PLIERS
TAPE
WILDEN PUMP & ENGINEERING, LLC 22 TT4545 EOM-PV8/PV15M 8/04 TT4267 5/04
SHAFT SEAL
TAPE
Page 25
TT44 54 EOM-PV8 /PV15M 8/04 TT4267 5 /04 23 WILDEN PUMP & ENGINEERING, LLC
Page 26
Section 8
EXPLODED VIEW & PARTS LISTING
PV8 SANIFLO™ LSH
— 25 — 26
Vertically Mounted Side Ported Manifold EXPLODED VIEW
19
|
|
|
18
|
TEFLON
18
|
— 39
— 37
— 36
— 32
— 33
— 35
— 34
BALL MUSHROOM ULTRA-FLEX™
16
12
|
13
|
|
14
18
19
|
|
|
21
|
15
24
|
|
— 36
— 32
— 33
— 38
— 34
16
16
21
|
17
|
®
19
|
21
17
|
|
— 22
|
27
23
|
12 —
6
|
5
|
|
4
1
— 2
— 3
11
|
— 7
8
|
9
\
2
— 36
— 32
— 31
— 30 — 29
WILDEN PUMP & ENGINEERING, LLC 24 T T445 4 EOM- PV8 /P V15M 8/ 04 T T4267 5/04
Page 27
EXPLODED VIEW & PARTS LISTING
PV8 SANIFLO™ LSH
Rubber/TPE/
Ultra-Flex™ Fitted Tefl on® Fitted
PV8/SNNN/087
No. Part Description Qty.
1 Air Valve, Pro-Flo V™, Nickel Plated
1
1 04-2030-06 04-2030-06
P/N
2 O-Ring, End Cap (-225) Buna 2 04-2390-52-700 04-2390-52-700 3 End Cap, Pro-Flo V™, Nickel Plated 2 04-2340-06 04-2340-06 4 Screw, SHC, 1/4"-20 X 4.5" 4 01-6000-03 01-6000-03 5 Muffler Plate, Pro-Flo V™, Nickel Plated 1 04-3185-06 04-3185-06
6 Gasket, Muffler Plate 1 04-3502-52 04-3502-52 7 Gasket, Air Valve 1 04-2620-52 04-2620-52
8 Center Block, Pro-Flo V™, LSH Nickel Plated 1 08-3120-06 08-3120-06 9 Removable Pilot Sleeve Assembly 1 04-3880-99 04-3880-99
10 Pilot Spool Retaining O-Ring 2 04-2650-49-700 04-2650-49-700
11 Shaft Seal 4 08-3210-55-225 08-3210-55-225 12 Gasket, Center Block, PV4-PV15 2 04-3529-52 04-3529-52
13 Air Chamber, Pro-Flo V™, Nickel Plated 2 08-3660-06 08-3660-06 14 Screw, HSFHS, 3/8"-16 x 1" 8 71-6250-08 71-6250-08 15 Retaining Ring 2 04-3890-03 04-3890-03 16 Shaft, Pro-Flo
®
1 08-3810-03-83 08-3840-09
Shaft, Pro-Flo®, Ultra-Flex™ 1 08-3841-03 N/A
17 Shaft Stud 2 N/A 08-6152-08
Shaft Stud, Ultra-Flex™ 2 08-6150-08 N/A
18 Inner Piston 2 08-3700-01 08-3750-01
Inner Piston, Ultra-Flex™ 2 08-3761-01 N/A
19 Diaphragm 2 * 08-1010-55 20 Backup Diaphragm 2 N/A 08-1060-51
21 Outer Piston 2 08-4550-10-72 08-4600-10-72
Outer Piston, Ultra-Flex™ 2 08-4560-10-83 N/A 22 Liquid Chamber 2 15-5000-10-83 15-5000-10-83 23 2" Manifold, Side Discharge 2 08-5056-10-83 08-5056-10-83 24 12" Clamp Band Assembly
2
2 08-7300-03-83 08-7300-03-83 25 12" Clamp Band Wing Nut 4 08-6671-10 08-6671-10 26 12" Clamp Band Washer, 3/8" 4 04-6741-03 04-6741-03 27 Pump Stand Assembly 1 15-7651-10-83 15-7651-10-83 28 Sanitary Muffl er (Not Shown) 1 15-3510-06R 15-3510-06R
Flap Valve Configuration
3
29 2" Flap Valve Body 4 08-5280-10-83 N/A 30 2" Flap Valve 4 08-1180-10-83 N/A
31 Flap Valve Spacer 4 08-5285-10-83 N/A
32 3" Manifold Gasket 12 * N/A
33 3" Clamp Band Assembly 12 15-7102-03 N/A
Valve Ball and Mushroom Valve Configuration
34 Seat, Valve, Lsh 4 08-1127-10-83 08-1127-10-83 35 Ball, Valve 4 * 04-1080-55
36 Ball Housing 4 08-5461-10-83 08-5461-10-83 37 Retainer, Ball 4 08-5430-10-83 08-5430-10-83
38 Mushroom Valve 4 15-1095-55 15-1095-55
39 Mushroom Valve Guide 4 08-5431-10-83 08-5431-10-83
32 3" Manifold Gasket 12 * 15-1375-55
33 3" Clamp Band Assembly 12 15-7102-03 15-7102-03
* Refer to Elastomer Chart
1
Air Valve assembly includes items 2 & 3.
2
Clamp band assembly (P/N 08-7300-03-83) includes items 25 & 26.
3
Tefl on® PTFE and Ultra-Flex™ diaphragms not available with fl ap valve confi guration.
All bold face items are primar y wear parts.
PV8/SNNN/087
P/N
PARTS LISTING
TT44 54 EOM-PV8 /PV15M 8/04 TT4267 5 /04 25 WILDEN PUMP & ENGINEERING, LLC
Page 28
EXPLODED VIEW & PARTS LISTING
PV15 SANIFLO™ LSH
— 31 — 32
Horizontally Mounted No Manifold EXPLODED VIEW
5 —
— 4
6 —
12 —
1
11
— 2
— 3
|
— 7
8
|
9
\
10
16
|
13
|
14
19
|
|
15
20
|
|
21
30
|
|
24
|
|
23
|
25
|
|
29
27
|
|
22
|
26
28
WILDEN PUMP & ENGINEERING, LLC 26 TT44 54 EOM-PV8 /PV15M 8/04 TT4267 5 /04
Page 29
EXPLODED VIEW & PARTS LISTING
PV15 SANIFLO™ LSH
Rubber/TPE Fitted
Qty per
No. Part Description
1 Air Valve, Pro-Flo V™, Nickel Plated
1
Pump
2 O-Ring, End Cap (-225) Buna 2 04-2390-52-700 3 End Cap, Pro-Flo V™, Nickel Plated 2 04-2340-06 4 Screw, SHC, 1/4"-20 X 4.5" 4 01-6000-03 5 Muffler Plate, Pro-Flo V™, Nickel Plated 1 04-3185-06
6 Gasket, Muffler Plate 1 04-3502-52 7 Gasket, Air Valve 1 04-2620-52
8 Center Block, Pro-Flo V™, LSH Nickel Plated 1 08-3120-06 9 Removable Pilot Sleeve Assembly 1 04-3880-99
10 Pilot Spool Retaining O-Ring 2 04-2650-49-700
11 Shaft Seal 4 08-3210-55-225 12 Gasket, Center Block, PV4-PV15 2 04-3529-52
13 Air Chamber, Pro-Flo V™, Nickel Plated 2 08-3660-06 14 Screw, HSFHS, 3/8"-16 x 1" 8 71-6250-08 15 Retaining Ring 2 04-3890-03 16 Shaft 1 08-3810-03-83 17 Air Chamber 2 08-3652-06 18 Air Chamber Screw, HSFH, 3/8-16 X 1 6 71-6250-08 19 Inner Piston 2 08-3700-01
20 Diaphragm 2 *
21 Outer Piston 2 08-4550-10-72 22 Liquid Chamber 2 15-5000-10-83
23 Flap Valve Body 4 15-5280-10-83 24 Flap Valve
3
25 4" to 3" Reducer 4 15-5290-10-83
26 3" Manifold Gasket 4 * 27 4" Manifold Gasket 4 *
28 3" Clamp Band Assembly 4 15-7102-03 29 4" Clamp Band Assembly 4 15-7202-03 30 12" Clamp band Assembly
2
31 12" Clamp Band Wing Nut 4 08-6671-10 32 12" Clamp Band Washer, 3/8" 4 04-6740-03 33 Pump Stand Assembly 1 15-7651-10-83 34 Sanitary Muffler (Not Shown) 1 15-3510-06R
* Refer to Elastomer Chart
1
Air Valve assembly includes items 2 & 3.
2
Clamp band assembly (P/N 08-7300-03-83) includes items 31 & 32.
3
Tefl on® PTFE and Ultra-Flex™ diaphragms not available with fl ap valve confi guration.
All boldface items are primary wear parts.
PV15/SNNN/083
P/N
1 04-2030-06
4 15-1180-10-83
2 08-7300-03-83
PARTS LISTING
TT44 54 EOM-PV8 /PV15M 8/04 TT4267 5 /04 27 WILDEN PUMP & ENGINEERING, LLC
Page 30
EXPLODED VIEW & PARTS LISTING
PV15 SANIFLO™ LSH
— 26 — 27
Vertically Mounted Center Ported Manifolds EXPLODED VIEW
20
19
|
|
— 42
— 40
— 39
— 33
— 35
— 38
— 32
BALL MUSHROOM ULTRA-FLEX™
16
12
|
13
|
|
14
18
|
19
|
|
21
|
15
25
|
|
— 39
— 33
— 35
— 41
— 37
16
|
16
|
18
|
TEFLON
18
|
21
|
®
19
|
21
|
— 22
— 22
|
28
24
|
— 23
8
11
|
|
6
|
5
|
|
4
1
— 7
9
— 2
— 3
12
|
\ 10
— 35
— 32
— 36 — 34
— 31 — 30 — 33
WILDEN PUMP & ENGINEERING, LLC 28 T T445 4 EOM-PV8 /PV15M 8/ 04 T T4267 5/04
Page 31
EXPLODED VIEW & PARTS LISTING
PV15 SANIFLO™ LSH
Rubber/TPE/
Ultra-Flex™ Fitted Tefl on® Fitted
Qty per
No. Part Description
1 Air Valve, Pro-Flo V™, Nickel Plated
1
Pump
2 O-Ring, End Cap (-225) Buna 2 04-2390-52-700 04-2390-52-700 3 End Cap, Pro-Flo V™, Nickel Plated 2 04-2340-06 04-2340-06 4 Screw, SHC, 1/4"-20 X 4.5" 4 01-6000-03 01-6000-03 5 Muffler Plate, Pro-Flo V™, Nickel Plated 1 04-3185-06 04-3185-06
6 Gasket, Muffler Plate 1 04-3502-52 04-3502-52 7 Gasket, Air Valve 1 04-2620-52 04-2620-52
8 Center Block, Pro-Flo V™, LSH Nickel Plated 1 08-3120-06 08-3120-06 9 Removable Pilot Sleeve Assembly 1 04-3880-99 04-3880-99
10 Pilot Spool Retaining O-Ring 2 04-2650-49-700 04-2650-49-700
11 Shaft Seal 4 08-3210-55-225 08-3210-55-225 12 Gasket, Center Block, PV4-PV15 2 04-3529-52 04-3529-52
13 Air Chamber, Pro-Flo V™, Nickel Plated 2 08-3660-06 08-3660-06 14 Screw, HSFHS, 3/8"-16 x 1" 8 71-6250-08 71-6250-08 15 Retaining Ring 2 04-3890-03 04-3890-03 16 Shaft, Pro-Flo
®
Shaft, Pro-Flo®, Ultra-Flex™ 1 08-3841-03 N/A
17 Shaft Stud 2 N/A 08-6152-08
Shaft Stud, Ultra-Flex™ 2 08-6150-08 N/A
18 Inner Piston 2 08-3700-01 08-3750-01
Inner Piston, Ultra-Flex™ 2 08-3761-01 N/A
19 Diaphragm 2 * 08-1010-55 20 Backup Diaphragm 2 N/A 08-1060-51
21 Outer Piston 2 08-4550-10-72 08-4600-10-72
Outer Piston, Ultra-Flex™ 2 08-4560-10-83 N/A 22 Liquid Chamber 2 15-5000-10-83 15-5000-10-83 23 3" Elbow 4 15-5240-10-83 15-5240-10-83 24 3" T-Section, Center Ported 2 15-5160-10-83 15-5160-10-83 25 12" Clamp band Assembly 2 08-7300-03-83 08-7300-03-83 26 12" Clamp Band Wing Nut 4 08-6671-10 08-6671-10 27 12" Clamp Band Washer, 3/8" 4 04-6740-03 04-6740-03 28 Pump Stand Assembly 1 15-7651-10-83 15-7651-10-83 29 Sanitary Muffler (Not Shown) 1 15-3510-06R 15-3510-06R
Flap Valve Confi guration
3
30 Flap Valve Body 4 15-5280-10-83 N/A 31 Flap Valve 4 15-1180-10-83 N/A
32 4" to 3" Reducer 4 15-5290-10-83 N/A
33 3" Manifold Gasket 12 * N/A 34 4" Manifold Gasket 4 * N/A
35 3" Clamp Band Assembly 12 15-7102-03 N/A 36 4" Clamp Band Assembly 4 15-7202-03 N/A
Valve Ball and Mushroom Valve Confi guration
37 Valve Seat 4 08-1127-10-83 08-1127-10-83 38 Valve Ball 4 * 04-1080-55
39 Valve Housing 4 08-5461-10-83 08-5461-10-83 40 Ball Retainer 4 08-5430-10-83 08-5430-10-83
41 Mushroom Valve 4 15-1095-55 15-1095-55
42 Mushroom Valve Guide 4 08-5431-10-83 08-5431-10-83
33 3" Manifold Gasket 16 * 15-1375-55
35 3" Clamp Band Assembly 16 15-7102-03 15-7102-03
* Refer to Elastomer Chart
1
Air Valve assembly includes items 2 & 3.
2
Clamp band assembly (P/N 08-7300-03-83) includes items 27 & 28.
3
Tefl on® PTFE and Ultra-Flex® diaphragms not available with fl ap alve confi guration.
All boldface items are primary wear parts.
PV15/SNNN/084
P/N
PV15/SNNN/084
P/N
1 04-2030-06 04-2030-06
1 08-3810-03-83 08-3840-09
PARTS LISTING
TT44 54 EOM-PV8 /PV15M 8/04 TT4267 5 /04 29 WILDEN PUMP & ENGINEERING, LLC
Page 32
EXPLODED VIEW & PARTS LISTING
PV15 SANIFLO™ LSH
— 26 — 27
Vertically Mounted Side Ported Manifold EXPLODED VIEW
19
20
|
|
— 39
— 37
— 36
— 32
— 33
— 35
— 34
BALL MUSHROOM ULTRA-FLEX™
13
|
14
18
19
|
|
|
21
|
15
25
|
|
— 36
— 32
— 33
— 38
— 34
16
|
16
|
18
|
TEFLON
18
|
21
|
17
|
®
19
|
21
|
— 22
|
28
23
|
— 24
11
12 —
6
|
5
|
|
4
1
|
— 7
8
|
9
\
10
— 35
— 33
— 32
— 36
— 34 — 31
— 30
WILDEN PUMP & ENGINEERING, LLC 30 TT4454 EOM-PV8/ PV15M 8 /04 TT426 7 5/ 04
Page 33
EXPLODED VIEW & PARTS LISTING
PV15 SANIFLO™ LSH
Rubber/TPE/Ultra-
Flex™ Fitted Tefl on® Fitted
PV15/SNNN/087
Item Description Qty.
1 Air Valve, Pro-Flo V™, Nickel Plated
1
1 04-2030-06 04-2030-06
P/N
2 O-Ring, End Cap (-225) Buna 2 04-2390-52-700 04-2390-52-700 3 End Cap, Pro-Flo V™, Nickel Plated 2 04-2340-06 04-2340-06 4 Screw, SHC, 1/4"-20 X 4.5" 4 01-6000-03 01-6000-03 5 Muffler Plate, Pro-Flo V™, Nickel Plated 1 04-3185-06 04-3185-06
6 Gasket, Muffler Plate 1 04-3502-52 04-3502-52 7 Gasket, Air Valve 1 04-2620-52 04-2620-52
8 Center Block, Pro-Flo V™, LSH Nickel Plated 1 08-3120-06 08-3120-06 9 Removable Pilot Sleeve Assembly 1 04-3880-99 04-3880-99
10 Pilot Spool Retaining O-Ring 2 04-2650-49-700 04-2650-49-700
11 Shaft Seal 4 08-3210-55-225 08-3210-55-225 12 Gasket, Center Block, PV4-PV15 2 04-3529-52 04-3529-52
13 Air Chamber, Pro-Flo V™, Nickel Plated 2 08-3660-06 08-3660-06 14 Screw, HSFHS, 3/8"-16 x 1" 8 71-6250-08 71-6250-08 15 Retaining Ring 2 04-3890-03 04-3890-03 16 Shaft, Pro-Flo
®
1 08-3810-03-83 08-3840-09
Shaft, Pro-Flo®, Ultra-Flex™ 1 08-3841-03 N/A 17 Shaft Stud 2 N/A 08-6152-08
Shaft Stud, Ultra-Flex™ 2 08-6150-08 N/A 18 Inner Piston 2 08-3700-01 08-3750-01
Inner Piston, Ultra-Flex™ 2 08-3761-01 N/A
19 Diaphragm 2 * 08-1010-55 20 Backup Diaphragm 2 N/A 08-1060-51
21 Outer Piston 2 08-4550-10-72 08-4600-10-72
Outer Piston, Ultra-Flex™ 2 08-4560-10-83 N/A 22 Liquid Chamber 2 15-5000-10-83 15-5000-10-83 23 3" Elbow 2 15-5240-10-83 15-5240-10-83 24 3" T-Section, Side Ported 2 15-5170-10-83 15-5170-10-83 25 12" Clamp band Assembly 2 08-7300-03-83 08-7300-03-83 26 12" Clamp Band Wing Nut 4 08-6671-10 08-6671-10 27 12" Clamp Band Washer, 3/8" 4 04-6740-03 04-6740-03 28 Pump Stand Assembly 1 15-7651-10-83 15-7651-10-83 29 Sanitary Muffler (Not Shown) 1 15-3510-06R 15-3510-06R
Flap Valve Configuration
3
30 Flap Valve Body 4 15-5280-10-83 N/A 31 Flap Valve 4 15-1180-10-83 N/A
32 4" to 3" Reducer 4 15-5290-10-83 N/A
33 3" Manifold Gasket 10 * N/A 34 4" Manifold Gasket 4 * N/A
35 3" Clamp Band Assembly 10 15-7102-03 N/A 36 4" Clamp Band Assembly 4 15-7202-03 N/A
Valve Ball and Mushroom Valve Configuration
37 Valve Seat 4 08-1127-10-83 08-1127-10-83 38 Valve Ball 4 * 04-1080-55
39 Valve Housing 4 08-5461-10-83 08-5461-10-83 40 Ball Retainer 4 08-5430-10-83 08-5430-10-83
41 Mushroom Valve 4 15-1095-55 15-1095-55
42 Mushroom Valve Guide 4 08-5431-10-83 08-5431-10-83
33 3" Manifold Gasket 14 * 15-1375-55
35 3" Clamp Band Assembly 14 15-7102-03 15-7102-03
* Refer to Elastomer Chart
1
Air Valve assembly includes items 2 & 3.
2
Clamp band assembly (P/N 08-7300-03-83) includes items 27 & 28.
3
Tefl on® PTFE and Ultra-Flex™ diaphragms not available with fl ap alve confi guration.
All boldface items are primary wear parts.
PV15/SNNN/087
P/N
PARTS LISTING
TT44 54 EOM-PV8 /PV15M 8/04 TT4267 5 /04 31 WILDEN PUMP & ENGINEERING, LLC
Page 34
Section 9
ELASTOMER OPTIONS
PV8 and PV15 SANIFLO™ LSH
ULTRA-FLEX
MATERIAL DIAPHRAGMS
FDA Buna-N 08-1010-69 (2 red dots) 08-1020-52 (red dot) 04-1080-69 (yellow dot) 15-1375-69 (yellow dot) 15-1215-69 (yellow dot) FDA EPDM 08-1010-74 (2 blue dots) 08-1020-54 (blue dot) 04-1080-74 (orange dot) 15-1375-74 (orange dot) 15-1215-74 (orange dot) Sanifl ex™ 08-1010-56 (cream) N/A 04-1080-56 (cream) N/A N/A
®
Tefl o n
PTFE 08-1010-55 (white) N/A 04-1080-55 (white) 15-1375-55 (white) 15-1215-55 (white)
FDA Wil-Flex™ 08-1010-57 (off-white) N/A 04-1080-57 (off-white) N/A N/A
®
Note: Tefl on
PTFE and Ultra-Flex™ diaphragms not available with stainless steel fl ap valves.
(color code) (color code) (color code) (color code) (color code)
DIAPHRAGMS VALVE BALL 3” FLANGE GASKET 4” FLANGE GASKET
WILDEN PUMP & ENGINEERING, LLC 32 T T445 4 EOM-PV8 /PV15M 8/ 04 T T4267 5/04
Page 35
WARRANTY
Each and every product manufactured by Wilden Pump and Engineering, LLC is built to meet the highest standards of quality. Every pump is functionally tested to insure integrity of operation.
Wilden Pump and Engineering, LLC warrants that pumps, accessories and parts manufactured or supplied by it to be free from defects in material and workmanship for a period of fi ve years from date of installation or 6 years from date of manufacture, whichever comes fi rst. Failure due to normal wear, misapplication, or abuse is, of course, excluded from this warranty.
Since the use of Wilden pumps and parts is beyond our control, we cannot guarantee the suitability of any pump or part for a particular application and Wilden Pump and Engineering, LLC shall not be liable for any consequential damage or expense arising from the use or misuse of its products on any application. Responsibility is limited solely to replacement or repair of defective Wilden pumps and parts.
All decisions as to the cause of failure are the sole determination of Wilden Pump and Engineering, LLC.
Prior approval must be obtained from Wilden for return of any items for warranty consideration and must be accompanied by the appropriate MSDS for the product(s) involved. A Return Goods Tag, obtained from an authorized Wilden distributor, must be included with the items which must be shipped freight prepaid.
The foregoing warranty is exclusive and in lieu of all other warranties expressed or implied (whether written or oral) including all implied warranties of merchantability and fi tness for any particular purpose. No distributor or other pe rson is authoriz ed to assume a ny liabilit y or obligat ion for Wilden Pump an d Engineering, LLC other than expres sly provided herein.
PLEASE PRINT OR TYPE AND FAX TO WILDEN
PUMP INFORMATION
Item # Serial #
Company Where Purchased
YOUR INFOR MATI ON
Company Name
Industry
Name Title
Street Address
City State Postal Code Country
Telephone Fax E-mail Web Address
Number of pumps in facility? Number of Wilden pumps?
Types of pumps in facility (check all that apply):
Media being pumped?
Other
Diaphragm
Centrifugal
Gear
Submersible
Lobe
How did you hear of Wilden Pump?
Other
NOTE: WARRANTY VOID IF PAGE IS NOT FAXED TO WILDEN
Trad e Jo urna l
Trad e Sh ow
ONCE COMPLETE, FAX TO (909) 783-3440
WILDEN PUMP & ENGINEERING, LLC
Internet/E-mail
Distributor
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