H25
Advanced™ Series METAL Pumps
Advance your process
EOM
Engineering
Operation &
Maintenance
High
Pressure
Replaces EOM Rhino 1600S 8/03
WIL-11180-E-02
TABLE OF CONTENTS
PAGE #
SECTION 1 — PUMP DESIGNATION SYSTEM ......................................... 1
SECTION 2 — HOW IT WORKS (PUMP) .......................................................... 2
SECTION 3 — CAUTIONS — READ FIRST! ................................................... 3
SECTION 4 — DIMENSIONAL DRAWING ....................................................... 4
SECTION 5 — PERFORMANCE CURVE .......................................................... 5
SECTION 6 — INSTALLATION & OPERATION
A. Installation........................................................................................................................... 6
B. Installation — Wetted Path ................................................................................................. 7
C. Installation — Remote Solenoid......................................................................................... 7
D. Operation & Maintenance................................................................................................... 8
E. Installation — Electrical Connections................................................................................. 8
F. Troubleshooting .................................................................................................................. 9
SECTION 7 — DIRECTIONS FOR DISASSEMBLY/REASSEMBLY
A. Model H25/1600S Wetted Path Disassembly.................................................................... 10
B. Reassembly Hints & Tips, Torque Specs ........................................................................... 13
SECTION 8 — EXPLODED VIEW/PARTS LISTING .................................. 14
SECTION 9 — ELECTRICAL INFORMATION ................................................ 16
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U.S. Clean Air Act
Amendments of 1990
MODEL H25/1600S MATERIAL CODES
SECTION 1
WILDEN PUMP DESIGNATION SYSTEM
MODEL
H25 = 6 mm (¹/⁴") CONNECTIONS
MAX. DISCHARGE PRESSURE
1600 = 110.3 BAR (1,600 PSIG)
PUMP TYPE
S = SIMPLEX
LIQUID CHAMBER
A = ALUMINUM
CHAMBER COVER
A = ALUMINUM
VALVE SEATS
S = STAINLESS STEEL
VALVE SEAT O-RINGS
BN = BUNA-N
SPECIALTY CODES
150 = 24V DC COIL
151 = 24V AC COIL
153 = 24V AC, NEMA 7 COIL
154 = 24V DC, NEMA 7 COIL
155 = 110V AC COIL
156 = 110V AC, NEMA 7 COIL
157 = INTERNATIONAL 24V DC COIL*
* International 24V DC Coil is explosion proof per PTB File
#EX-91.C.2027
AIR VALVE
A = ALUMINUM
LIQUID PISTON SEALS
PU = POLYURETHANE
VALVE BALLS
SS = STAINLESS STEEL
SECTION 2
H25/1600S — HOW IT WORKS
The Wilden piston pump is an air-operated, positive displacement, self-priming pump. These drawings show the flow pattern
through the pump upon its initial stroke. It is assumed the pump has no fluid in it prior to its initial stroke.
FIGURE 1: When air pressure is supplied to the pump and
the solenoid coil is unpowered, the air valve directs air pressure to the front side (A) of the power/liquid piston through
the tubing connected to the air valve. At this time, the
power/liquid piston is on its suction stroke. At the same time,
the air on the back side (B) of the power/liquid piston is being
forced out to atmosphere through the exhaust port located
towards the top of the air valve. Movement of the
power/liquid piston away from the liquid chamber creates a
vacuum within the wetted portion of the pump, atmospheric
pressure on the inlet fluid forces the inlet valve ball off its seat
and allows the fluid being pumped to fill the liquid chamber.
FIGURE 2: When the solenoid is powered, the air valve redirects pressurized air to the
back side (B) of the power/liquid
piston which forces the power/
liquid piston to move towards
the liquid chamber. The movement of the power/liquid piston
towards the liquid chamber moves the discharge valve ball
off its seat and allows the fluid being pumped to exit the
discharge port. At this same time, the air on the front side (A)
of the power/liquid piston is being forced out to atmosphere
through the exhaust port located towards the bottom of the
air valve. This constitutes one complete pumping cycle. The
pump may take several cycles to completely prime depending on the conditions of the application.
OUTLET
CLOSED
OPEN
INLET
A
A
B
B
AIR
AIR
CLOSED
OPEN
INLET
OUTLET
A
A
B
B
AIR
AIR
SECTION 3
WILDEN MODEL H25/1600S
CAUTIONS — READ FIRST!
PUMP TEMPERATURE LIMITS
-12.2°C to 65.6°C 10°F to 150°F
CAUTION: The H25/1600S is designed for open loop
systems.
CAUTION: The liquid discharge pressure generated by
this pump is approximately 13 times the inlet air
pressure supplied.
CAUTION: Do not apply compressed air to the
exhaust ports — pump will not function.
CAUTION: The model H25/1600S is designed to pump
clean fluid such as hydraulic fluid and should not be
used for pumping solid objects or particles. Whenever
the possibility exists that solid objects or particles may
be sucked into the pump, a strainer should be used on
the suction line.
CAUTION: Only explosion proof (NEMA 7) solenoid
valves should be used in areas where explosion proof
equipment is required.
CAUTION: The H25/1600S pump is designed to operate lubrication free.
CAUTION: Maximum temperature limits are based
upon mechanical stress only. Certain chemicals will
significantly reduce maximum safe operating temperatures. Consult Wilden's Chemical Resistance Guide
(see publication E-4) for chemical compatibility and
temperature limits.
WARNING: Prevention of static sparking — If static
sparking occurs, fire or explosion could result. Pump,
valves, and containers must be grounded to a proper
grounding point when handling flammable fluids and
whenever discharge of static electricity is a hazard.
CAUTION: Do not exceed 8.6 bar (125 psig) air supply
pressure.
CAUTION: The process fluid and cleaning fluids must
be chemically compatible with all wetted components
(see publication E-4).
CAUTION: Pumps should be thoroughly flushed with
water before installing into process lines.
CAUTION: Always wear safety glasses and proper
protection when operating and maintaining pump.
CAUTION: Before any maintenance or repair is
attempted, the compressed air line to the pump should
be disconnected and all air pressure allowed to bleed
from the pump. Before disassembly of the pump, or
removal from process lines, all pressure must also be
bled from the liquid side of the pump and all fluid
drained into a suitable container. Failure to do so may
result in product under pressure being sprayed on user.
CAUTION: Blow out air line for 10 to 20 seconds
before attaching to pump to make sure all pipeline
debris is clear. Use an in-line air filter. A 5µ (micron) air
filter is suggested.
CAUTION: Pump is not rated for UL 79 service.
CAUTION: H25 pumps are not submersible.
CAUTION: Tighten all hardware prior to installation.
CAUTION: All piping valves, gauges and other compo-
nents installed on the liquid discharge must have a minimum pressure rating of 110.3 bar (1,600 psig).
DIMENSIONS – H25/1600S
ITEM METRIC (mm) STANDARD (inch)
A 188 7.4
B 86 3.4
C 20 0.8
D 236 9.3
E 183 7.2
F 28 1.1
G 188 7.4
H 13 0.5
J 150 5.9
K 10 0.4
SECTION 4
DIMENSIONAL DRAWING
WILDEN MODEL H25/1600S PUMP
6 mm (1/4")
FNPT DISCHARGE
10 mm (3/8")
FNPT AIR INLET
13 mm (1/2")
FNPT INLET
Top View
Side View
Bottom View
End View
A
B
J
E
H
C
D
F
G
K
SECTION 5
PERFORMANCE CURVE
WILDEN H25/1600S PUMP
Height ....................................236 mm (9.3")
Width .....................................188 mm (7.4")
Depth.....................................183 mm (7.2")
Ship Weight ..............Aluminum 7 kg (16 lbs)
Air Inlet......................................10 mm (³⁄₈")
Inlet ...........................................13 mm (¹⁄²")
Outlet ..........................................6 mm (¹⁄⁴")
Suction Lift.........................7.8 m Dry (25.5')
9.2 m Wet (30.1')
Max. Flow Rate .................4.1 lpm (1.1 gpm)
Example: To pump 2.6 lpm (0.7 gpm) against
a discharge head of 20.7 bar (300 psig)
requires 4.1 bar (60 psig) and 20.4 Nm
3
/h
(12 scfm) air consumption (see dot on chart).
Caution: Do not exceed 8.6 bar (125 psig) air
supply pressure.
Flow rates indicated on chart were determined by pumping water.
SECTION 6A
SUGGESTED INSTALLATION
The H25/1600S has a 13 mm (₁⁄₂") inlet and 6 mm
(₁⁄₄") outlet and is designed for discharge pressure to 110.3
bar (1600 psig). Refer to Section 5 for performance characteristics. The H25/1600S pump is manufactured with
wetted parts of aluminum. The H25/1600S is available with
an aluminum air valve.
The suction pipe size should be at least 13 mm (₁⁄₂")
diameter or larger if highly viscous material is being
pumped. The suction hose must be non-collapsible, reinforced type as the H25/1600S is capable of pulling a high
vacuum. Discharge piping should be at least 6 mm (₁⁄₄") and
must have a minimum pressure rating of 110.3 bar (1,600
psig); larger diameter can be used to reduce friction losses.
It is critical that all fittings and connections are airtight or a
reduction of pump suction capability will result.
All wiring used to operate the pump should be placed and
connected according to all applicable electrical codes. It is
important that the wiring be of adequate gauge to carry the
current required to operate the pump. In addition, it is
necessary that the electrical power supply be large enough
to supply the current required to operate the pump. Wiring
should be above ground level if possible (in case of fluid
spill or leakage), and all wiring and connections which
could become wet or damp should be made watertight.
INSTALLATION: Months of careful planning, study, and
selection efforts can result in unsatisfactory pump performance if installation details are left to chance.
Premature failure and long term dissatisfaction can be
avoided if reasonable care is exercised throughout the
installation process.
LOCATION: Noise, safety, and other logistical factors
usually dictate where equipment will be situated on the
production floor. Multiple installations with conflicting
requirements can result in congestion of utility areas, leaving few choices for additional pumps.
Within the framework of these and other existing conditions,
every pump should be located in such a way that five key
factors are balanced against each other to maximum
advantage.
ACCESS: First of all, the location should be accessible. If
it’s easy to reach the pump, maintenance personnel will
have an easier time carrying out routine inspections and
adjustments. Should major repairs become necessary, ease
of access can play a key role in speeding the repair process
and reducing total downtime.
AIR SUPPLY: Every pump location should have an air line
large enough to supply the volume of air necessary to
achieve the desired pumping rate (see Section 5). Use air
pressure up to a maximum of 8.6 bar (125 psig) depending
on pumping requirements.
For best results, the pumps should use a 5µ (micron) air
filter, needle valve and regulator. The use of an air filter
before the pump will ensure that the majority of any pipeline
contaminants will be eliminated.
ELEVATION: Selecting a site that is well within the pump’s
dynamic lift capability will assure that loss-of-prime troubles will be eliminated. In addition, pump efficiency can be
adversely affected if proper attention is not given to site
location.
PIPING: Final determination of the pump site should not be
made until the piping problems of each possible location
have been evaluated. The impact of current and future
installations should be considered ahead of time to make
sure that inadvertent restrictions are not created for any
remaining sites.
The best choice possible will be a site involving the shortest and straightest hook-up of suction and discharge
piping. Unnecessary elbows, bends, and fittings should be
avoided. Pipe sizes should be selected so as to keep friction losses within practical limits. All piping should be
supported independently of the pump. In addition, the
piping should be aligned so as to avoid placing stress on
the pump fittings.
If the pump is to be bolted down to a solid location, a
mounting pad placed between the pump and the foundation will assist in minimizing pump vibration.
If the pump is to be used in a self-priming application, be
sure that all connections are airtight and that the suction lift
is within the model’s ability.
When pumps are installed in applications involving flooded
suction or suction head pressures, a gate valve should be
installed in the suction line to permit closing of the line for
pump service.
THE MODEL H25/1600S SHOULD NOT BE USED WITH
MEDIA CONTAINING SOLIDS. WHENEVER THE POSSIBILITY EXISTS THAT SOLID OBJECTS MAY BE SUCKED INTO
THE PUMP, A STRAINER SHOULD BE USED ON THE
SUCTION LINE.
CAUTION: THE H25/1600S PUMP IS DESIGNED FOR
OPEN LOOP SYSTEMS.
CAUTION: DO NOT EXCEED 8.6 BAR (125 PSIG) AIR
SUPPLY PRESSURE.
A
NOTE: Remote operation tubing kit (part #95-9180-23)
includes 20' of nylon tubing.
NOTE: For electrical connections see Section 6E.
SECTION 6B
SUGGESTED INSTALLATION —
WETTED PATH
SECTION 6C
SUGGESTED INSTALLATION —
REMOTE SOLENOID
PRESSURE GAUGE
SHUT OFF VALVE
SHUT OFF VALVE
SHUT OFF VALVE
DISCHARGE LINE
AIR
SUPPLY
COMBINATION
FILTER AND REGULATOR
NEEDLE VALVE
FLEXIBLE CONNECTION
SUCTION
LINE
SHUT OFF VALVE
SHUT OFF VALVE
PRESSURE OR
VACUUM GAUGE
REMOTE OPERATION TUBING
AIR
EXHAUST
IR INLET
(PART #95-9180-23)
5-WAY SOLENOID VALVE
MOUNTING
HOLES
LIQUID
DISCHARGE
LIQUID
INLET
(Located
Under
Pump)
SECTION 6D
SUGGESTED OPERATION AND
MAINTENANCE INSTRUCTIONS
OPERATION:
The H25/1600S is pre-lubricated and does not
require in-line lubrication. Additional lubrication will not
damage the pump, however if the pump is heavily lubricated
by an external source, the pump operation may be affected.
It may need to be disassembled and re-lubricated as
described in the ASSEMBLY/DISASSEMBLY INSTRUCTIONS.
Pump discharge rate can be controlled by limiting the volume
and/or pressure of the air supply to the pump (preferred
method). A regulator is used to control air pressure while a
needle valve is used to control volume. Pump discharge rate
can also be controlled by throttling the pump discharge by
partially closing a valve in the discharge line of the pump.
This action increases friction loss which reduces flow rate.
(See Section 5.) This is useful when the need exists to control
the pump from a remote location. When the pump discharge
pressure equals or exceeds approximately 13 times the air
inlet pressure, the pump will stop; no bypass or pressure
relief valve is needed, and pump damage will not occur. The
pump has reached a “deadhead” situation and can be
restarted by reducing the fluid discharge pressure or increasing the air inlet pressure. The Wilden R.025/1600S pump
runs solely on compressed air and generates little heat,
therefore your process fluid temperature will not be affected.
MAINTENANCE AND INSPECTIONS: Since each application is unique, maintenance schedules may be different for
every pump. Frequency of use, line pressure, viscosity and
abrasiveness of process fluid all affect the parts life of a
Wilden pump. Periodic inspections have been found to
offer the best means for preventing unscheduled pump
downtime. Personnel familiar with the pump’s construction
and service should be informed of any abnormalities that
are detected during operation.
RECORDS: When service is required, a record should be
made of all necessary repairs and replacements. Over a
period of time, such records can become a valuable tool for
predicting and preventing future maintenance problems
and unscheduled downtime. In addition, accurate records
make it possible to identify pumps that are poorly suited to
their applications.
SECTION 6E
INSTALLATION—
ELECTRICAL CONNECTIONS
When the solenoid is unpowered, the back side of the power
piston is pressurized with air and the power/liquid piston
assembly is in its full discharge stroke position. When electric
power is applied, the solenoid valve shifts and the pressure
on the back side of the power piston is exhausted while the
front side of the power piston is pressurized with air. By alternately applying and removing power, the solenoid operated
pump reciprocates.
The speed of the pump is controlled electrically. Since each
stroke is controlled by an electrical signal, the pump is ideal
for batching and other electrically controlled dispensing
applications.
Although the speed of the pump is controlled electrically,
the air pressure is important. Air pressure displaces the fluid,
and if the pressure is insufficient to complete the physical
stroke before an electronic impulse signals the pump to
shift, the shift will not be completed, and the displacement
per stroke will be reduced. This does not harm the unit in
any way, but it may cause inaccuracy when attempting to
batch specific quantities with high precision if this effect is
not taken into account.
There are three coil voltage options available. One coil allows
for 24V DC operation. The second coil option allows for
operation with either 12V DC or 24V AC at 50 or 60 Hz and
the third coil option allows for 110V AC operation.
ELECTRICAL CONNECTIONS
COMMON CONNECTION
FLICKER MODE RELAY
OR BATCH CONTROLLER
SWITCHED (CONTROL)
CONNECTION
GROUND
CONNECTION
SECTION 6F
TROUBLESHOOTING
Pump will not run or runs slowly.
1. Check for pressurized air at the inlet.
2. Check air inlet and filter for debris.
3. Connect a test lamp to the two wires which run to pump
and ensure that the lamp cycles on and off.
4. Make sure that the air valve manual override (small red
knob on front of valve) is switched to the "0" position.
5. Check pilot pressure vent at the top of the operator/coil
assembly to ensure that it is not clogged.
6. Check for a worn out air valve. If air continually blows
out the exhaust in very large quantities, the air valve
seals may be worn beyond their ability to function. In
this case, the valve must be replaced.
NOTE: It is possible that a malfunctioning valve can be
saved by completely disassembling the valve, cleaning
and re-lubricating for proper operation.
7. Disassemble pump and check for obstructions in the air
passageways or objects which would obstruct the
movement of internal parts.
8. Remove shipping plugs.
Pump runs but little or no product flows.
1. Check that the discharge isolation valve is not closed.
2. Check that the electric signal is slow enough that the
pump is able to complete each physical stroke before it
is signaled to change direction. The time required to
complete the stroke is determined by a variety of factors
which include fluid viscosity and head pressure.
3. Check for pump cavitation; slow pump speed down to
match the thickness of the material being pumped.
4. Check for sticking ball and check valves. If the material
being pumped is not compatible with the pump elastomers, swelling may occur. Replace seals with the
proper elastomers.
5. Check to make sure that all suction connections are air
tight, and that the fasteners are properly tightened.
Air bubbles in pump discharge.
1. Check for damaged or worn liquid piston seal.
2. Check tightness of fasteners, and the integrity of the Orings, especially at intake manifold plate.
Product comes out air exhaust.
1. Check for damaged or worn power piston seal.
2. Check tightness of liquid piston to liquid piston screw.
Solenoid buzzes or solenoid burnout.
1. Incorrect voltage, faulty or dirty solenoid.
Solenoid valve fails to shift electrically but shifts with
manual override.
1. Incorrect voltage, defective coil or wiring.
Valve shifts but fails to return.
1. Broken spring, mechanical binding.
Excessive leaking from air valve vent.
1. Worn seals in air valve.
SECTION 7A
MODEL H25/1600S PUMP
DIRECTIONS FOR DISASSEMBLY/REASSEMBLY
DISASSEMBLY:
Step 1. Figure 1
Before starting disassembly, mark a line from the liquid
chamber to the chamber cover. This line will assist in proper
alignment during reassembly.
CAUTION: Before any maintenance or repair is attempted, the
compressed air line to the pump should be disconnected and
all air pressure allowed to bleed from the pump. Disconnect all
intake, discharge, and air lines. Drain the pump by turning it
upside down and allowing any fluid to flow into a suitable
container. Be aware of the hazardous effects associated with
contact with your process fluid.
The H25/1600S metal pump has a 13 mm (₁⁄₂") inlet and 6 mm
(₁⁄₄") outlet and is designed for flows up to 4.1 lpm (1.1 gpm).
The H25/1600S is available with aluminum wetted parts, chamber cover and air valve.
TOOLS REQUIRED:
6 mm (¹⁄₄") Hex Head Wrench
5 mm (³⁄¹⁶") Hex Head Wrench
14 mm (⁹⁄¹⁶") Wrench
O-ring Pick
Air Nozzle (rubber dipped)
Adjustable Wrench
Vise equipped w/soft jaws
(such as plywood, plastic or other suitable material)
Step 2. Figure 2
Using a 14mm (₉⁄¹⁶") wrench, loosen
fastener connecting nylon tube to liquid
chamber by turning counter-clockwise.
Step 3. Figure 3
Disconnect nylon tube by pulling tube
away from brass elbow.
Step 4. Figure 4
Using a 14mm (₉⁄¹⁶") wrench, loosen
fastener connecting nylon tube to
chamber cover by turning counterclockwise.
Step 5. Figure 5
After disconnecting nylon tube, lift air
valve away from the pump.
Step 6. Figure 6
Using a 6mm (¹⁄⁴") hex head wrench,
remove the liquid chamber bolts that
connect the chamber cover to the liquid
chamber.
Step 7. Figure 7
Lift the chamber plate away to expose
the chamber plate O-ring and the power
piston. Inspect chamber plate O-ring for
nicks, gouges, chemical attack or
abrasive wear. Replace worn parts with
genuine Wilden parts for reliable
performance.
Step 8. Figure 8
To remove the power piston from the liquid
chamber, first place the liquid chamber
onto a table or sturdy flat surface. Next,
with the liquid chamber resting on the
bolted flange, apply 1.0 bar (15 psig) of air
pressure, via a rubber tipped air nozzle,
into the brass elbow located at the same
side as the pump discharge port.
CAUTION: The power piston may come
out of the liquid chamber with considerable force. Altering the disassembly
method above is not recommended and
may cause physical harm.
Step 9. Figure 9
The air pressure will force the power
piston away from the liquid chamber to
allow for easy removal.
Step 10. Figure 10
Using a 5mm (³⁄¹⁶") hex head wrench,
remove the liquid piston from the power
piston by turning the power piston
screw counter-clockwise.
Chamber Plate O-ring
Power Piston
Power
Piston
Step 11. Figure 11
Lift the liquid piston away from the
power piston.
Step 12. Figure 12
Inspect the power piston O-rings for nicks,
gouges, chemical attack or abrasive wear.
Replace worn parts if necessary.
Step 13. Figure 13
Inspect the liquid piston bore cup seals
for nicks, gouges, chemical attack or
abrasive wear.
Step 14. Figure 14
If the cup seals are damaged and need
to be replaced, install new cup seals.
When installing new cup seals, cup side
of both seals should face away from oneanother. The cup on the inner cup seal
should face towards the bolt flange on
the liquid chamber. The cup on the outer
cup seal should face towards the valve
ball area of the liquid chamber.
Step 15. Figure 15
To inspect or replace the discharge
manifold O-ring, valve seat O-ring, valve
seat, valve ball and ball cage, first
remove the combo manifold plate located
at the top of the liquid chamber.
To inspect or replace the inlet manifold
O-ring, valve seat O-ring, valve seat,
valve ball and ball cage, repeat process.
Step 16. Figure 16
With the combo manifold plate removed,
the manifold O-ring, valve seat O-ring,
valve seat, valve ball and ball cage can
be inspected for nicks, gouges, chemical
attack or abrasive wear. Repeat process
at inlet manifold plate. Replace worn
parts with genuine Wilden parts for
reliable performance.
Inner
Cup Seal
Cup area
of seal
Outer
Cup Seal
ASSEMBLY:
Upon performing applicable maintenance to the air distribution system, the pump can now be reassembled. Please
refer to the disassembly instructions for photos and parts
placement. To reassemble the pump, follow the disassembly instructions in reverse order. Please find the applicable
torque specifications on this page. The following tips will
assist in the assembly process.
• To ease in the reassembly process, mark a line from the
liquid chamber to the chamber cover. This will assist
with proper alignment during reassembly.
• Apply a small amount of Loctite
®
242 to the
power/liquid bolt threads.
• If air continually blows out the exhaust in very large
quantities, it is possible that it may be saved by
completely disassembling the valve, cleaning all
components and re-lubricating the valve.
• If pump stops running or begins to run slowly, inspect
return spring located at the bottom portion of air valve
for damage.
• When installing inlet air or exhaust connections, use
correct porting on the air valve or pump will not run.
(See example below for correct connections).
Description of Part Torque
Inlet Manifold Plate 13.5 N•m [10 ft.-lbs.]
Combo Manifold Plate 13.5 N•m [10 ft.-lbs.]
Liquid Chamber 13.5 N•m [10 ft.-lbs.]
MAXIMUM TORQUE SPECIFICATIONS
SECTION 7B
REASSEMBLY HINTS & TIPS
Air Exhaust
Air Inlet
SECTION 8
EXPLODED VIEW/PARTS LISTING
H25/
1600S
24
17
8
24
12
22
21
5
341
2
6
13
11
14
15
7
9
10
20
19
18
16
23
H25/1600S Pump
Item Qty. per
# Part Description Pump Part Number
1 Solenoid Valve Assy (Includes Items 2-5) 1 95-2000-99-150
2 Main Valve Body (Includes item 3) 1 95-2000-01-150
3 Solenoid Operator 1 00-2120-99
4 Coil 1 00-2110-99-150
5 Terminal Connector (NEMA 4 Only) 1 00-2130-99
6 3/8" Muffler 2 95-3240-07
7 Tube & Fitting Assy. 1 95-9230-99
8 Liquid Chamber 1 95-5000-01
9 Liquid Piston 1 95-3723-09
10 Power Piston, Simplex 1 95-3722-01
11 Screw, 5/16-18 X 3/4" 1 95-6222-08
12 Piston Seal Kit 1 95-9210-99
13 Chamber Cover 1 95-3001-01
14 Support Foot 1 95-5541-01
15 Screw, SHC, 5/16-18 X 1/2" 2 08-6031-08-60R
16 Inlet Manifold Plate 1 95-5080-01
17 Combo Manifold Plate 1 95-5050-01
18 Manifold O-ring 2 04-2390-52
19 Valve Seat 2 95-1120-03
20 Valve Seat O-ring 2 00-2390-52-700
21 Valve Ball 2 95-1080-03
22 Ball Cage 2 95-5350-03
23 Screw, SHC, 5/16-18 X 1-3/4" 4 95-6010-08
24 Screw, SHC, 5/16-18 X 1" 10 95-6011-08
Remote Operation tubing (Not Showing)* 1 95-9180-23
*Not included with purchase of pump.
All boldface items are primary wear parts.
Specialty Code Part Number Description
150 95-2000-99-150 24V DC Valve Assembly
151 95-2000-99-151 24V AC / 12V DC Valve Assembly
153 95-2000-99-153 24V AC / 12V DC Valve Assembly (NEMA 7)
154 95-2000-99-154 24V DC Valve Assembly (NEMA 7)
155 95-2000-99-155 110V AC Valve Assembly
156 95-2000-99-156 110V AC Valve Assembly (NEMA 7)
157 95-2000-99-157 International 24V DC Valve Assembly
1
Item 1 Valve Assembly Options
(CONSISTS OF VALVE BODY, COIL, OPERATOR AND CONNECTOR)
Item 2 Main Valve Body Options
Part Number Description
95-2000-01-150 Main Valve Body
95-2000-01-154 Main Valve Body (NEMA 7)
Item 3 & 4 Coil & Operator Options
Specialty Code Part Number Description Solenoid Operator P/N
150 00-2110-99-150 24V DC Coil 00-2120-99
151 00-2110-99-151 24V AC / 12V DC Coil 00-2120-99
153 00-2110-99-153 24V AC / 12V DC Coil (NEMA 7) 00-2121-99
154 00-2110-99-154 24V DC Coil (NEMA 7) 00-2121-99
155 00-2110-99-155 110V AC Coil 00-2120-99
156 00-2110-99-156 110V AC Coil (NEMA 7) 00-2121-99
157 00-2110-99-157 International 24V DC Coil
1
00-2120-99
1
Meet European standards and regulations; CENELEC/PTB file # EX-9.C.2027.
SECTION 9
ELECTRICAL INFORMATION
NEMA 4 / UL / CSA
Voltage ±10% Current (A)
AC AC
DC Power (W) DC Resistivity
Part Number 60 Hz 50 Hz ±10% Inrush Holding (1)
00-2110-99-150 24 48 44 4.8 .20 .20 .20 121
00-2110-99-151 12 24 22 4.8 .40 .40 .40 32
00-2110-99-155 60 120 110 4.8 .08 .08 .06 840
NEMA 7 / UL / CSA
Voltage ±10% Current (A)
AC AC
DC Power (W) DC Resistivity
Part Number 60 Hz 50 Hz ±10% Inrush Holding (1)
00-2110-99-153 12 24 22 7 .60 .55 .32 19
00-2110-99-154 24 48 44 7 .30 .30 .18 75
00-2110-99-156 60 120 110 7 .12 .13 .06 475
INTERNATIONAL EXPLOSION PROOF / CENELEC / PTB FILE # EX-91.C.2027
Current (A)
DC Voltage ±10% Power (W) Resistivity
Part Number ±10% Inrush Holding (1)
00-2110-99-157 24 3.3 .135 .135 177
TT5178
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