Dover PSG Mouvex B600, PSG Mouvex MISTRAL, PSG Mouvex TYPHON II Original Instructions Manual

INSTALLATION

OPERATION

MAINTENANCE

Before installing, starting or servicing the reverser, you must obey the following
instructions. Our guarantee depends on your compliance with these instructions.

INSTRUCTIONS 1401-C00 e

Section 1401

Effective September 2010

Replaces June 2005

B600 - MISTRAL - TYPHON II

Reversers

Ratio 1 and 1.5

Original instructions

Your distributor :

Z.I. La Plaine des Isles - F 89000 AUXERRE - FRANCE

Tel. : [phone] - Fax : [phone]

[e-mail] - www.mouvex.com

1. OVERALL DIMENSIONS (mm)

2/4NT 1401-C00 09.10 B600 - MISTRAL - TYPHON II reversers e

(1) The reverser can be positioned every 30° (see possible cases)
(2) Max. space-occupied circle according to position of reverser
(3) 12x8x63 key
(4) Interchangeable breather and drain plugs according to position
(5) 1 hole M12 x 30

2

1

4

5

3

2. INSTALLATION

CROSS-SECTION B - B

CROSS-SECTION C - C

Graphite grease

Seal with Loctite®Serijoint 573* type sealing compound.

Assembled with Loctite

®

243* type thread lock.

* Loctite

®

is a registered trademark.

2. INSTALLATION (continued)

2 types of reversers are offered :

These enable the compressor to be driven in a counterclockwise
direction (observer facing the shaft of the reverser).

2.1 Before installation

• Check that the direction of rotation of the shaft drive is
clockwise (observer facing the shaft drive).

• Check that the ratio of the reverser matches the rotation
speed of the shaft drive.

2.2 Installation

Define one of the 8 possible positions of the reverser
shaft output so as to obtain correct positioning of the car­dan drive : see Instructions 1401-Q00 DDK BARE
SHAFT END FOR TRUCK INSTALLATION - § PTO
shaft drive.

• position screws 243 on centering pin 240.

• secure centering pin 240 on the reverser using 4 screws

244. Contact surfaces must be coated with "Loctite

®

SERIJOINT 573*" type sealing compound and the
screws installed with "Loctite®243*" type thread lock.

• position the key in the shaft of the compressor.

• lubricate the shaft with graphite grease.

• mount the reverser onto the shaft of the compressor
while guiding it into the desired position.

• secure the reverser using screws 243. Contact surfaces
must be coated with "Loctite

®

SERIJOINT 573*" type

sealing compound and the screws installed with "Loctite

®

243*" type thread lock.

• put the gasket 383 on the stopper 382.

• screw the stopper 382 on.

Always position the breather pipe 385 in the top part of
the reverser and the drain plug in the bottom part of the
reverser. This pipe must be installed on a truck on a area
protected from water sprays. The end of this pipe must
point downward.

2.3 Filling (through the breather plug)

Oil quantity : . . . . .1,3 liter

Oil grade : . . . . . . .MOBIL SHC 630 or equivalent

Ratio

reverser

Input speed

(rpm)

Rated speed

compressor

(rpm)

1 2000 2000

1,5 1330 2000

3/4NT 1401-C00 09.10 B600 - MISTRAL - TYPHON II reversers e

3. MAINTENANCE

• The reverser must be drained for the first time after 50 to
100 hours of operation.

• Subsequent draining shall be carried out every 300 operating
hours or every year, whichever is the sooner.

4. REVERSER REMOVAL

• Loosen screws 243.

• After safetying the reverser output shaft, unscrew plug 382.

• Instead of the plug, screw the extractor (this extractor can
be supplied on request).

• Screw the extractor and gradually loosen screws 243.

* Loctite®is a registered trademark.

5.1 Reverser

The equipment must be systematically stored in an area
sheltered from bad weather.

The equipment must bear its original protective compo­nents until it is installed in its final application.

If installation is interrupted, put back in place the original
protective components or equivalent components.

5.2 Oil

In its unopened original container in a dry, frost-free and
light-free place.

The maximum shelf life is approx. 60 months.

5. STORAGE CONDITIONS

The reverser must be scrapped in compliance with the regu­lations in force.

During this operation, particular care must be paid to the drai­nage stages of the reverser.

6. SCRAPPING

4/4NT 1401-C00 09.10 B600 - MISTRAL - TYPHON II reversers e

7. COMPRESSORS FORM INFORMATION

8

A

g

g

g g

g

g

g

A

g

r

Before any material return, it is required to get an authorization from MOUVEX.

COMPRESSORS

FORM INFORMATION

MOUVEX After Sales Department Tel : [phone]Date :
Z.I. La Plaine des Isles Fax : [phone]
89000 AUXERRE - France File :

In order to properly deal with the return material, please fill in this form.

– Name and address of user

Person to contact : Phone Nr :

B – Name and address of installator

Person to contact : Phone Nr :

Followed by :

FORM

RMA / YY / NNN

SAV-001-05.2010

C - Material's serial number D - Startin

Runnin

Propshaft drive system (direct PTO drive) Compressor's speed
Reversin
Torque limiter
Pressure relief valve settin
Belt drive system PTO ratio :
Packa
Packa

Other (electric, thermic or hydraulic motor)

Blockin
Other

time estimation

E - Installation details F - Operating parameters

ear 1 1,5 Operating pressure

Motor speed (tachometer) at

(value)

e air cooler
e RTI Product transfered

H - DESCRIPTION OF THE FAILURE

Leakage Noise, vibration

the time of the incident

ir connection on truck chimneyDirect air connection
Flexible pipe between filter and compressor
Inox pipe between filter and compressor

up date

G - Suction conditions

I - Has the machine been replaced by a new one? If yes which is the serial numbe
J - Has the machine been replaced by a renoved one? If yes which is the serial number

K - Remarks and comments of the user about the problem :

Please send us back this completed form by fax or E mail as quick as possible.