Douglas Dynamics Western 85200, Western 96500 Operating Instructions Manual

Western Products
Power Indicator
mergency
FLOA
Buttons numbered 1, 2, 3, and 4 control SE
tions.
PO Box 245038 Milwaukee, WI 53224‑9538 www.westernplows.com
A DIVISION OF DOUGLAS DYNAMICS, LLC
WARNING
To prevent accidental movement of the blade, always push the ON/OFF button to switch the control OFF whenever the snowplow is not in use. The power indicator light will turn OFF.
T Light
(green)
85200, 96500 – CabCommand HAND-HELD CONTROL for the FLEET FLEX Electrical System
Operating Instructions
Light (red)
ON/OFFFLOAT
CONTROL OVERVIEW
Each control is equipped with an ON/OFF button and an indicator light to show when the control is powered ON or OFF. The controls are powered by the vehicle's battery, so your vehicle ignition (key) switch must be ON to use the controls.
Install the control as stated in the Hand‑Held Control Kit Installation Instructions, and check all snowplow functions described in the following pages.
1
RAISE
P
O
O
S
C
W
I
N
3
G
2
R
E
T
R
T
A
C
ON/OFF
RL
(E
G
N
4
I
W
LOWER
CURITY GUARD™ System func
ON/OFFFLOAT
1
RAISE
P
O
O
S
C
2
R
E
T
R
T
A
C
RL
3
W
I
N
G
LOWER
G
N
4
I
W
Button
Stop)
Lit. No. 96582, Rev. 00 1 April 1, 2016
85200, 96500 CabCommand HAND-HELD CONTROL
FLOA
OPERATING THE CONTROL
WARNING
The driver shall keep bystanders clear of the blade when it is being raised, lowered or angled. Do not stand between the vehicle and the blade or within 8 feet of a moving blade. A moving or falling blade could cause personal injury.
1. Turn the vehicle ignition switch to the "ON" or "ACCESSORY" position.
2. Press the ON/OFF button on the control to turn the control ON. The power indicator light glows red, indicating that the control is ON. The indicator light glows red whenever the control and the vehicle ignition switch are both ON and the electrical connections to the snowplow are completed.
The ON/OFF button operates as an emergency
stop, if required.
Function Time-Outs
All control functions, except LOWER/FLOAT, time out (stop) automatically after a period of time. This is to limit the amount of electrical energy required from the vehicle.
While the control operations are the same, the time‑outs vary by snowplow model.
NOTE: If a control function times out before desired blade movement is complete, release the button and press it again.
Automatic Shutdown
The control will automatically turn OFF after being idle for 20 minutes. To reactivate the control after a shutdown, press the ON/OFF button.
Control Functions – Straight Blade Snowplows
ON/OFFFLOAT
T Light
(green)
1
RAISE
P
O
O
S
C
2
R
E
T
R
T
A
C
RL
W
I
N
3
G
LOWER
Pressing the four diamond‑shaped buttons in the center of the control face will result in the blade movements described in the following table.
Function Description of Operation
Press this button to raise the blade and cancel
RAISE
LOWER
FLOAT *
L (Angle Left)
R (Angle Right)
* FLOAT mode activates immediately when the One‑Touch FLOAT
feature is enabled. See the One‑Touch FLOAT section for more information.
the FLOAT mode. Function times out after
3.0 seconds. Press this button to lower the blade. Release the button to stop the blade at desired height. Press the LOWER button and hold 3/4 second to activate this mode. The FLOAT light in the upper left corner of the control face will illuminate. The blade will lower to the ground surface and follow the contour of the surface as it dips or rises. Function does not time out; however, the control will shut down after 20 minutes of nonuse.
Press the RAISE button momentarily to cancel FLOAT. Angling left or right will interrupt (pause) the FLOAT function, but the FLOAT light will stay illuminated and FLOAT will resume when angling is complete.
Press this button to angle the blade left. Function times out after 5.5 seconds.
Press this button to angle the blade right. Function times out after 5.5 seconds.
G
N
4
I
W
Smooth Stop
NOTE: If a control function times out before desired blade movement is complete, release the
The control automatically allows the blade to coast to
button and press it again.
a stop when a control button is released. This results in smoother operation, reduces the shock to the hydraulic system and increases hose and valve life. See the FLEET FLEX Electrical System section for more information about this feature.
Lit. No. 96582, Rev. 00 2 April 1, 2016
85200, 96500 CabCommand HAND-HELD CONTROL
12
S
C
A
C
T
34
FLOA
Control Functions – Multi-Position Blade Snowplows
ON/OFFFLOAT
T Light
(green)
1
RAISE
P
O
O
S
C
2
R
E
T
R
T
A
C
RL
W
I
N
3
G
LOWER
Raise, Lower, FLOAT, Angle
Pressing the four diamond‑shaped buttons in the center of the control face will result in the blade movements described in the following table.
Function Description of Operation
Press this button to raise the blade and cancel
RAISE
the FLOAT mode. Function times out after
4.0 (V‑plow) or 3.5 (WIDE‑OUT™) seconds. Press this button to lower the blade. Release
LOWER
the button to stop the blade at the desired height. Press the LOWER button and hold 3/4 second to activate this mode. The FLOAT light in the upper left corner of the control face will illuminate. The blade will lower to the ground surface and follow the contour of the surface
FLOAT *
as it dips or raises. Function does not time out; however, control will shut down after 20 minutes of nonuse.
Press the RAISE button momentarily to cancel FLOAT. Angling left or right will not interrupt (pause) the FLOAT function.
With wings in a straight line, press the L button L (Angle Left)
to move both wings to the angle left position.
The left wing retracts while the right wing
extends (V‑plow). Function times out after 3.0
(V‑plow) or 3.25 (WIDE‑OUT) seconds.
With wings in a straight line, press the R button R (Angle Right)
to move both wings to the angle right position.
The right wing retracts while the left wing
extends (V‑plow). Function times out after 3.0
(V‑plow) or 3.25 (WIDE‑OUT) seconds.
* FLOAT mode activates immediately when the One‑Touch FLOAT
feature is enabled. See the One‑Touch FLOAT section for more information.
NOTE: If a control function times out before desired blade movement is complete, release the button and press it again.
G
N
4
I
W
Scoop/Retract Blade Positions
ON/OFFFLOAT
P
O
O
RAISE
R
E
T
R
The two round buttons located to the left and right of the RAISE button move both wings at the same time, into the following blade postions.
Function Description of Operation
Press this button to extend both wings forward
SCOOP
into the scoop position. Function times out after 5.0 (V‑plow) or 5.5 (WIDE‑OUT) seconds. Press this button to draw both wings into the
RETRACT
fully retracted/vee position. Function times out after 3.0 (V‑plow) or 4.5 (WIDE‑OUT) seconds.
Wing Positions
RL
W
I
N
G
LOWER
The two round buttons located to the left and right of the LOWER button move either wing independently of the other, as described below.
Function Description of Operation
Press this button on the left side of the control
to move the left wing. The rst time the button
is pressed after the control is turned ON or another function is used, the wing will extend.
L WING
R WING
Repeated use of the same button, without using another function, results in movement in the opposite direction from the previous movement. Function times out after
3.0 (V‑plow), 3.75 (WIDE‑OUT – OUT) or
3.25 (WIDE‑OUT – IN) seconds. Press this button on the right side of the
control to move the right wing. The rst time
the button is pressed after the control is turned ON or another function is used, the wing will extend. Repeated use of the same button, without using another function, results in movement in the opposite direction from the previous movement. Function times out after
3.0 (V‑plow), 3.75 (WIDE‑OUT – OUT) or
3.25 (WIDE‑OUT – IN) seconds.
G
N
I
W
Lit. No. 96582, Rev. 00 3 April 1, 2016
85200, 96500 CabCommand HAND-HELD CONTROL
FLEET FLEX ELECTRICAL SYSTEM
WESTERN® snowplows come standard with user‑controlled programmable features. These include:
• SECURITY GUARD™ electrical anti‑theft system
• Smooth Stop
• One‑To u c h F LOAT
SECURITY GUARD System
The SECURITY GUARD electrical anti‑theft system provides a deterrent against theft or non‑permitted use by electronically locking the snowplow's hydraulic functions.
To activate this function, set up a 4‑digit security code as described below.
Activation & Establishing a 4-Digit Security Code
NOTE: The snowplow must be attached to the vehicle, and all the electrical connections must be connected prior to activating the security code function.
4. Once a 4‑digit security code has been established, the SECURITY GUARD system will recognize any control that has been programmed with the same 4‑digit security code. If a control not programmed with the correct 4‑digit security code is connected to the system, the established security code will have to be entered manually before the snowplow can be activated (see the manual unlock procedure instructions below).
NOTE: If the control is turned ON prior to completing the programming procedure, your 4-digit security code will be cancelled.
Manual Unlock
The manual unlock procedure allows a control programmed with a different 4‑digit security code to unlock a locked snowplow.
1. Turn the vehicle ignition to the "ON" or "ACCESSORY" position.
2. Press the ON/OFF button to turn the control ON.
3. The power indicator light will ash rapidly,
indicating that the snowplow is locked.
1. Turn the vehicle ignition switch to the "ON" or "ACCESSORY" position. (It is not necessary to start the vehicle.)
2. Verify that the control is OFF. If the power indicator light is red, the control is ON. Press the ON/OFF button to turn the control OFF.
3. Activate the SECURITY GUARD mode by pressing the #1 button four consecutive times, then pressing the #4 button four consecutive times (sequence: 1, 1, 1, 1, 4, 4, 4, 4). The green FLOAT
light will ash rapidly and the red power indicator
light will turn ON, indicating that the system is ready to accept your 4‑digit security code.
Enter your 4‑digit security code by pressing any
of the eight following buttons in any sequence: UP, DOWN, LEFT, RIGHT, 1, 2, 3 or 4.
The FLOAT light will stop ashing and the power
indicatorlight will turn OFF, indicating that the 4‑digit security code is now entered and stored in the SECURITY GUARD system.
4. Enter the established 4‑digit security code.
5. After the correct security code is entered, the
power indicator light will change from ashing
rapidly to a solid light to indicate that the snowplow has been successfully unlocked.
NOTE: If the plow/vehicle electrical connection is lost or disconnected, the SECURITY GUARD system will reset, requiring any control that is not programmed with the established 4-digit security code to manually re-enter the security code to activate the snowplow.
Lit. No. 96582, Rev. 00 4 April 1, 2016
85200, 96500 CabCommand HAND-HELD CONTROL
Clearing an Established 4-Digit Security Code
1. Turn the vehicle ignition switch to the "ON" or "ACCESSORY" position.
2. If the snowplow is locked (the control power indicator
light will be ashing rapidly), unlock it by following the
Manual Unlock procedure.
3. Press the ON/OFF button to turn the control OFF. Verify that the power indicator light is OFF.
4. With the control OFF, press the #2 button four consecutive times, and then press the #3 button four consecutive times. This sequence (2, 2, 2, 2, 3, 3, 3, 3) will clear the 4‑digit security code from the SECURITY GUARD™ system. The FLOAT
light will ash to indicate that the 4-digit security
code was cleared.
NOTE: To enter a new 4-digit security code, see "Activation & Establishing a 4-Digit Security Code."
Light Flash Indicators
Additional Notes
• The SECURITY GUARD system requires any control other than the one with the assigned 4‑digit security code to enter the security code before the snowplow can be activated. Once the security code is established, the SECURITY GUARD system recognizes that a control with the same security code is attached, and does not require a manual unlock to activate the snowplow. The system will recognize the control as "safe" and will automatically unlock.
• In the event that a snowplow is locked and cannot be manually unlocked or reset, contact your Authorized Distributor.
• REMINDER: Record your security code in the provided boxes for future reference.
POWER – Red Function
OFF Control is OFF
Solid ON Control is ON and active
Slow ash No communication
Fast ash Plow is locked – enter 4‑digit
security code to unlock
FLOAT – Green Function
Solid ON FLOAT function is active
Fast ash Security code activation in
progress
Lit. No. 96582, Rev. 00 5 April 1, 2016
85200, 96500 CabCommand HAND-HELD CONTROL
Smooth Stop
Smooth Stop, or "soft" stop, allows the blade to coast to a stop when a control button is released. The result is smoother operation, reduced shock to the hydraulic system and increased hose and valve life.
While there are advantages to having this feature, there are also advantages to temporarily disabling it. For example, disabling Smooth Stop allows for more precise movements of the blade when operating close to buildings and other obstacles.
All controls come standard with Smooth Stop ENABLED. To enable/disable this feature, perform the following steps.
Enable/Disable Procedure
1. Turn the vehicle ignition switch to the "ON" or "ACCESSORY" position. (It is not necessary to start the vehicle.)
2. Verify that the control is OFF. If the power indicator light is red, the control is ON. Press the ON/OFF button to turn the control OFF.
One-Touch FLOAT
One‑Touch FLOAT immediately activates the FLOAT mode and releases the blade to the ground without having to hold down the LOWER button. This can improve transition time when backing up to plow forward again, eliminating the time spent holding the control and waiting for the blade to fully drop.
All controls come standard with One‑Touch FLOAT DISABLED. To enable/disable this feature, perform the following steps.
Enable/Disable Procedure
1. Turn the vehicle ignition switch to the "ON" or "ACCESSORY" position. (It is not necessary to start the vehicle.)
2. Verify that the control is OFF. If the power indicator light is red, the control is ON. Press the ON/OFF button to turn the control OFF.
3. Hold down the LOWER button while turning the control ON. The power indicator light will turn ON
and the FLOAT light will ash, indicating the status
of the feature.
3. Hold down the R button while turning the control ON. The power indicator light will turn ON and the
FLOAT light will ash, indicating the status of the
feature.
Light Flash Indicators
Light Description
POWER – red Solid ON = control is ON
Light Flash Indicators
FLOAT – green 1 ash = One-Touch FLOAT disabled
2 ashes = One-Touch FLOAT enabled
Light Description
POWER – red Solid ON = control is ON FLOAT – green 1 ash = Smooth Stop enabled
2 ashes = Smooth Stop disabled
Performing the sequence multiple times will toggle the One‑Touch FLOAT feature between enabled and disabled.
Performing the sequence multiple times will toggle the Smooth Stop feature between enabled and disabled.
Western Products reserves the right under its product improvement policy to change construction or design details and furnish equipment when
so altered without reference to illustrations or specications used. Western Products or the vehicle manufacturer may require or recommend
optional equipment for snow removal. Do not exceed vehicle ratings with a snowplow. Western Products offers a limited warranty for all snowplows and accessories. See separately printed page for this important information. The following are registered (®) or unregistered (™) trademarks of Douglas Dynamics, LLC: SECURITY GUARD™, WESTERN®, WIDE‑OUT™.
Printed in U.S.A.
Lit. No. 96582, Rev. 00 6 April 1, 2016
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