Doughpro DPO 3.5 Installation Manual

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(951) 657-4594
(951) 657-0379
For 24 hour assistance please call (951) 236-7092
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This happens with wood burning ovens.
(951) 657-0379
(951) 657-4594
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,coal or gas or
to be covered in a further
jack
2200 lbs
10 feet
jack
JACK
or shipped in one piece
jack
jack
jack
jack
forklift
jack
jack
jack
jack
Place strips of ceramic wool (supplied) as per diagram 5
beneath the top of the oven wherever the top touches the base. Position wool strips so that they remain hidden when t
seam insidethe oven is to be filled later with "moral-cast 35" (supplied).
The oven is then covered externally in ceramic wool (2" (50mm) superwool),
using the wool and glue provided.
.
Installation of the exhaust hood in should be in accordance with the Standard
for Ventilation Control and Fire Protection of Commercial Cooking Operations, NFPA
96, or other regulatory body. We recommend "Captive Air...."
National Accounts
Captive-Aire Systems Inc.
4641 Paragon Park
Raleigh NC 27616 919/882-5204 fax#
he two halves of the oven are together. The
800/334-9256
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Doughpro
RND-REC-RGOManual
Transportation
ke the Oven to the site.
Ta
Lift the Upper section from truck using a
ve the Upper section to kitchen. (Remove
Mo
from pallet and place on it’s side on pallet jack if it must go through narrow doorways ­See previous section - Lifting Positions )
(Remove from pallet and place on its side on pallet jack if it must go through narrow doorways - See previous section - Lifting Positions )
Do NOTremove plywood from top of Base.
Now lift the Base onto pallet jack. (On it’s
side if it must go through narrow doorways: See previous section - Lifting Positions ) Remove leg width if necessary.
Carefully move this section of oven to location
bolts if transported on its side).
s from oven base to r
educe its
Carefully remove the equipment stored beneath the Baseand store in a secure location (ready for later assembly).
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Doughpro
RND-REC-RGO Manual
Assembly
The procedure mentioned below uses an “A-Frame” lifting method for assembling the oven. Other lifting methods may be used e.g. a fork truck or crane, however the following principals still apply.
Assemble lifting frame in kitchen where space permits.
(The assembled oven must be able to be moved within the kitchen area without obstruction later on the pallet jack.)
Utilizing lifting point 3 on previous dia
ree of the pallet and place on the ground, while
top f moving the base into position.
gram, lift the
Lift the oven top to such a height to leave a clear space underneath of minimum 46 inches to
top.
(Lift the base of the oven to a horizontal position
Move base under elevated top section using a lifting frame or a stack of narrow pallets, being careful not to
damage any equipment under the oven; e.g.
burners, sensors, etc.
You may now remove the protective plywood from the top of the base.
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Doughpro
RND-REC-RGO Manual
Position wool strips so that they remain hidden when the two halves of the oven are assembled together.
Align the top and base using the positioning tabs welded to the base, locating the rear tab
Ensure that the oven mouth aligns with the cut­outs in the base.
Place strips of 2 inch x 1/2 inch ceramic insulation wool (supplied) beneath the top of the oven where the top section touches the base. NOTE: No wool should come between the steel of the top and base.
With the two halves together the oven is
now ready to have the supplied 2 inch
external surfaces.
The “A-frame” can now be dismantled
and removed.
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Doughpro
RND-REC-RGO Manual
The external surfaces (sides and top) of the oven are then completely covered with ceramic insulation wool ( 2 inch Superwool ) using the high temperature Blox Stix glue provided.
First cut all pieces
required to cover the sides
and top using a sharp knife.
each other with no visible gaps
to allow heat to escape.
When all pieces are cut, place each
apply a generous coat of Blox Stix glue
to the wool as shown using a trowel or
similar application tool.
An important area to be aware of is directly in front of the exhaust spigot of the oven. If the façade protrudes from the spigot there may be an area between the spigot and the façade which is left uncovered and vulnerable to soot and grease build up. This area is commonly
sealed creates a .
Exhaust Spigot
Insulation between spigot and façade face
the area between the exhaust spigot and the façade with a
not enter the façade cavity
Façade face
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Doughpro
RND-REC-RGO Manual
place and that all air pockets are removed. The glue will dry in approximately one (1) hour depending on ambient conditions.
lifting frame and a pallet jack (or similar).
If required, fasten the legs to the
NOTE: Fully assembled the oven can be
1 inch Air Circulation Gap
NOTE: A 1 inch Air Circulation Gap is to be left between the ceramic wool this air gap will result in above normal temperatures being transferred to
exterior surfaces, causing a
.
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