TM
MULTI–FUNCTION REAR SEAT
MAX 5 SEAT INSTALLATION
TABLE OF CONTENTS:
Section 1 - Prepare Car for Installation
Section 2 - Seat Back Support Installation
Section 3 - Armrest Installation
Section 4 - Footrest Supports and Bumper Angle Installation
Section 5 - Rear Seat Mounting
Section 6 - Cushion Installation
Section 7 - Footrest, Safety Bar and Cup Holders Installation
IMPORTANT: Do not fully tighten hardware until instructed.
Read through all instructions before beginning installation.
OPTIONAL MAX 5 ACCESSORIES
Chair Holder Easy Access Steps Drop-in Cargo Bed Golf Bag Holder Soft Cargo Carrier Storage Bin Trailer Hitch
DO NOT PUSH OR FORCE THE LID PAST 90° BEFORE SEAT BASE & SEAT BACK CUSHION ARE INSTALLED ON THE CAR
• If you are installing a Storage Bin and decide to release the Storage Lid from the Seat Base before installing the
Seat Base and Seat Back Cushion onto the Car, do not try to open the Lid past 90°. Doing so may place too much
stress on the Lid Hinge possibly causing failure.
• Once the Seat Base and Seat Back Cushion are installed on the Car, the Seat Back Cushion acts as a stop for the
Lid protecting the Lid Hinge from hyper-extension.
• As a precaution, we recommend installing the Storage Lid Latch only after the Seat is fully installed on the Car.
Sold Separately
SECTION 1
PREPARE CAR FOR INSTALLATION
1:1
Remove the following items to prepare the car for Rear Seat Kit Installation:
• Top
• Top Supports/Drain Tubes
• Bench Back Cushion
• Bag Rack Assembly
NOTE: Save and separate factory hardware for later use.
CAT-4: Max5 Rear Seat Kit / May 18, 2018 www.DoubleTakeGolfCar.com
CAR PREPARATION
SCALE HARDWARE GUIDE
Supplied hardware has been illustrated at a 1:1 scale for the
ability to verify required lengths quickly and easily. Simply place
the hardware on top of the illustration to ensure you are using
the correct item and measurement.
SECTION 2
SEAT BACK SUPPORT INSTALLATION
2:1
NOTE: Fully tighten Bolts.
POSITION AND INSTALL SEAT BACK SUPPORTS
(A)
Front of Car Front of Car
(A)
(B)
(C)
(B)
CLUB CAR DS
HW BAG: RSK SBS HW DS
Front of Car
(C)
Front of Car
(C)
(C)
CLUB CAR PRECEDENT
HW BAG: RSK SBS HW PD
(A) x4
(B) x2
(C) x4
(D) x4
(D)
E-Z-GO TXT / STAR
HW BAG: RSK SBS HW TXT
TXT - rear holes / Star - front holes
HARDWARE - SCALE 1:1
1/4” X 1-1/2” Hex Bolt - 1/4” Lock Washer - 1/4” Flat Washer
1/4” X 1-1/2” Hex Bolt - 1/4” Flat Washer (x2) - 1/4” Nyloc Nut
M8 X 40mm Hex Bolt - 1/4” Lock Washer - 1/4” Flat Washer
(E)
E-Z-GO RXV
FACTORY HW
Front of Car
(E)
YAMAHA DRIVE
FACTORY HW
FACTORY HARDWARE
3/8” X 1-1/4” Hex Bolt - 3/8” Lock Washer - 3/8” Flat Washer
Manufactured By Custom Golf Car Supply, Inc.
(E) x4
REUSE FACTORY HARDWARE FROM BAG RACK REMOVAL
SECTION 3
ARMREST INSTALLATION
3:1
Insert short end of threaded stud (G) into square end of Armrest.
ARMREST PREPARATION
(F)
(G)
HW BAG: MAX5 ARMREST HW
x2
(F)
3:2
INSERT ARMRESTS IN BASE
3:3
NOTE: Fully tighten all hardware.
(H)
SECURE ARMRESTS
x2
HW BAG: MAX5 ARMREST HW
HARDWARE - SCALE 1:1
(F) x4
Square Nut
(I)
(G) x2
1/4” X 1-3/4” Threaded Stud
(H) x2
1/4” X 2-1/2” Hex Bolt - 1/4” Lock Washer - 1/4” Flat Washer
(I) x2
1/4” Flat Washer - 1/4” Nylock Nut
CAT-4: Max 5 Rear Seat Kit - 3
SECTION 4
FOOTREST SUPPORTS AND BUMPER ANGLE INSTALLATION
4:1
Place bottom side up for assembly.
NOTE: Place Seat on Cardboard or Blanket to prevent from scratching.
4:2
NOTE: Fully tighten Hardware.
POSITION SEAT BASE
INSTALL BUMPER ANGLE
CLUB CAR DS
HW BAG: RSK BA HW DS
CLUB CAR PRECEDENT
HW BAG: RSK BA HW PD
(J) x2
(J)
E-Z-GO TXT / STAR
HW BAG: RSK BA HW TXT
(J) (J)
HARDWARE - SCALE 1:1
(J)
E-Z-GO RXV
HW BAG: RSK BA HW RXV
YAMAHA DRIVE
HW BAG: RSK BA HW DRV
1/4” X 1-3/4” Hex Bolt - 1/4” Flat Washer (x2) - 1/4” Nyloc Nut
Manufactured By Custom Golf Car Supply, Inc.
(J)
4:3
INSTALL REAR SEAT KIT BRACKETS
NOTE: Do not fully tighten Bolts until mounted to Seat Back Supports.
(K)
(K)
(M)
CLUB CAR DS
HW BAG: MAX5 BKT HW DS
**Insert bolts (K) before attaching brackets**
(M)
E-Z-GO TXT / STAR
HW BAG: MAX5 BKT HW TXT
(K)
CLUB CAR PRECEDENT
HW BAG: MAX5 BKT HW PD
(K)
(M)
**Insert bolts (K) before attaching brackets**
(L)
(L)
(M)
E-Z-GO RXV
HW BAG: MAX5 BKT HW RXV
**Insert bolts (K) before attaching brackets**
(M)
YAMAHA DRIVE
HW BAG: MAX5 BKT HW DRV
HW BAG (DRIVE 2): MAX5 BKT HW D17
HARDWARE - SCALE 1:1
(K) x2
1/4” X 1-1/2” Hex Bolt - 1/4” Flat Washer
(L) x2
1/4” X 2” Hex Bolt - 1/4” Flat Washer
(M) x2
1/4” X 1-1/4” Hex Bolt - 1/4” Flat Washer (x2) - 1/4” Nyloc Nut
CAT-4: Max 5 Rear Seat Kit - 5
SECTION 5
REAR SEAT MOUNTING
5:1
ATTACH REAR SEAT KIT TO SEAT BACK SUPPORTS
Flip Rear Seat Base over and attach to Seat Back Supports.
NOTE: Do not fully tighten until Bumper Angle is attached in next step.
(N)
(N)
CLUB CAR DS
HW BAG: MAX5 BKT HW DS
(N)
(N)
CLUB CAR PRECEDENT
HW BAG: MAX5 BKT HW PD
(N) x2
(O) x2
(O)
(O)
E-Z-GO TXT / STAR
HW BAG: MAX5 BKT HW TXT
TXT - top holes / Star - bottom holes
HARDWARE - SCALE 1:1
1/4” Flat Washer - 1/4” Nylock Nut
1/4” X 1-1/2” Hex Bolt - 1/4” Flat Washer (x2) - 1/4” Nylock Nut
(N)
(N)
E-Z-GO RXV
HW BAG: MAX5 BKT HW RXV
(P)
(P)
YAMAHA DRIVE
HW BAG: MAX5 BKT HW DRV
(P) x2
1/4” X 1-3/4” Hex Bolt - 1/4” Flat Washer (x2) - 1/4” Nylock Nut
Manufactured By Custom Golf Car Supply, Inc.
5:2
MOUNT BUMPER ANGLE TO CAR
NOTE: Fully tighten Rear Seat Kit Brackets and Bumper Angle Hardware.
(Q)
(Q)
(R)
CLUB CAR DS
HW BAG: RSK BA HW DS
(T)
E-Z-GO TXT / STAR
HW BAG: RSK BA HW TXT
Chase drill holes using existing holes in bagwell
(V)
(S)
(S)
CLUB CAR PRECEDENT
HW BAG: RSK BA HW PD
Chase drill holes through car bumper
(U)
E-Z-GO RXV
HW BAG: RSK BA HW RXV
Tabs will align with existing holes in bagwell
HARDWARE - SCALE 1:1
(S) x2
HW BAG: RSK BA HW DRV
Tabs will align with existing holes in bagwell
HARDWARE - SCALE 1:1
(Q) x2
1/4” X 1-1/4” Hex Bolt - 1/4” Flat Washer (x2) - 1/4” Nylock Nut
(R) x2
1/4” X 2-1/2” Hex Bolt - 1/4” Flat Washer (x2) - Spacer Square - 1/4” Nylock Nut
1/4” X 2-1/2” Hex Bolt - 1/4” Flat Washer - 1/4” Fender Washer - 1/4” Nylock Nut
YAMAHA DRIVE
(T) x2
5/16” X 1-1/4” Hex Bolt - 5/16” Flat Washer (x2) - 5/16” Nylock Nut
(U) x2
3/8” X 1-1/4” Hex Bolt - 3/8” Flat Washer
(V) x2
M6 x 30mm Hex Bolt - 1/4” Lock Washer - 1/4” Flat Washer
CAT-4: Max 5 Rear Seat Kit - 7
SECTION 6
CUSHION INSTALLATION
6:1
Insert Temporary Stud (S) into the 2/1 Seat Bottom Cushion then slip the
2/1 Strap (T) over the Temporary Stud as shown below.
Loosely screw in all four corner holes first, then screw in the remaining
vacant holes.
NOTE: Do not fully tighten.
SEAT BOTTOM CUSHION INSTALLATION
(X)
Tag
(W)
BOTTOM CUSHION
HW BAG: MX5GRDN CSHN HW
Angle Seat Bottom Plastic upright to 90° and insert 2/1 Seat Bottom
Cushion in the top center hole using the Temporary Stud.
Remove the Temporary Stud.
NOTE: Fully tighten Hardware.
(W) x1
(X) x1
(Y)
(Y)
HARDWARE - SCALE 1:1
Temporary Stud
2/1 Strap (Not to Scale)
(Y)
HW BAG: MX5GRDN CSHN HW HW BAG: MX5GRDN CSHN HW
(Y)
6:2
Installation instructions are provided in the Seat Plate Kit Hardware Box,
located in the 2/1 Cushion Box.
SEAT BACK CUSHION INSTALLATION
(Y) x10
1/4” X 1-1/4” FHP Screw
Manufactured By Custom Golf Car Supply, Inc.
SECTION 7
FOOTREST, SAFETY BAR AND CUP HOLDERS INSTALLATION
7:1
FOOTREST INSTALLATION
NOTE: Fully tighten Hardware.
7:2
SAFETY BAR INSTALLATION
NOTE: Fully tighten Hardware.
(Z)
(Z)
HW BAG: MAX5 FOOTREST HW
HW BAG: MAX5 SAFETY BAR HW
Shown from back
(Z)
(AA)
OPTIONAL
FOOTREST BOTTOM
Shown from below
HARDWARE - SCALE 1:1
(Z) x2
1/4” X 2-1/4” Hex Bolt - 1/4” Plastic Washer - 1/4” Flat Washer (x2) - 1/4” Nyloc Nut
ONLY INSTALL TO LOCK
(AA) x2
1/4” X 2-1/4” Hex Bolt - 1/4” Flat Washer (x2) - 1/4” Nyloc Nut
FOLDING FOOTREST FUNCTION
(BB) (BB)
Shown from below
(CC)
OPTIONAL
1
(BB
) x2
2
(BB
) x2
(CC) x2
INSTALL FOR FOLDING SAFETY BAR
5/16” D-Ring Pin
OR
INSTALL TO LOCK FOLDING SAFETY BAR
5/16” X 3” Hex Bolt - 5/16” Flat Washer (x2) - 5/16” Nyloc Nut
ONLY INSTALL TO LOCK
FOLDING SAFETY BAR FUNCTION
FOOTREST BOTTOM
1/4” X 1-1/4” Hex Bolt - 1/4” Lock Washer - 1/4” Flat Washer
CAT-4: Max 5 Rear Seat Kit - 9
GOLF BAG HOLDER
OPTIONAL ACCESSORY (Sold Separately)
7:3
NOTE: Fully tighten Hardware.
CUP HOLDER INSTALLATION
(DD)
Club Car
Precedent Only
All Other
Cars
BOTTOM INSIDE
OF BAG HOLDER
Thread (EE) thru Safety Bar cross brace slot, then into the lowest hole set for
your Car Model.
(EE)
(DD) x2
1/4” X 3-1/2” Truss Screw
HARDWARE - SCALE 1:1
-
1/4” Flat Washer (x3)
-
1/4” Nylock Nut
Follow up with (EE) in the top hole set for your Car Model.
NOTE: Fully tighten Hardware.
(EE)
HARDWARE - SCALE 1:1
Manufactured By Custom Golf Car Supply, Inc.
(EE) x2
1/4” X 1-1/2” Hex Bolt - 1/4” Lock Washer - 1/4” Flat Washer (x2) - 1/4” Spacer - 1/4” Nyloc Nut
STORAGE BIN
OPTIONAL ACCESSORY (Sold Separately)
DO NOT PUSH OR FORCE THE LID PAST 90° BEFORE SEAT BASE & SEAT BACK CUSHION ARE INSTALLED ON THE CAR
• If you are installing a Storage Bin and decide to release the Storage Lid from the Seat Base before installing the
Seat Base and Seat Back Cushion onto the Car, do not try to open the Lid past 90°. Doing so may place too much
stress on the Lid Hinge possibly causing failure.
• Once the Seat Base and Seat Back Cushion are installed on the Car, the Seat Back Cushion acts as a stop for the
Lid protecting the Lid Hinge from hyper-extension.
• As a precaution, we recommend installing the Storage Lid Latch only after the Seat is fully installed on the Car.
INSTALL LATCH HANDLE
1
Remove the two Lid Screws (FF) from under the Seat Base.
Squeeze the two small clips (GG) together to remove the Hole Cap.
NOTE: Fully tighten Hardware.
(GG)
(FF)
Pull the Handle up to draw in the catch (HH).
Cover and install with provided hardware
NOTE: Fully tighten Hardware.
Align the Bottom Latch
(II)
.
INSTALL BIN
2
Insert the Bin into the opening, making sure the Notch is facing the Seat Hinge.
OPTIONAL: Using a 13/32” drill bit, add a Drain Hole in the bottom of the
Storage Bin before installation.
NOTE: The provided drain plug is designed to fit a 13/ 32” hole.
NOTCH
OPTIONAL DRAIN HOLE
(13/32” Drill Bit)
Make sure the Bin rests inside the Bin Ridge in the Seat Base. Install the
self-tapping Screws thru all holes in Bin into the Seat Base.
(II)
SEAT HINGE
(II)
(HH)
TOP VIEW – SEAT HINGE
Drain Hole
SEAT BASE
Bin Ridge
Screw Hole
Screw
BIN
CAT-4: Max 5 Rear Seat Kit - 11
TRAILER HITCH
OPTIONAL ACCESSORY (Sold Separately)
INSTALL HITCH RECEIVER
1
Remove Nuts and Washers from the Bolts in the center of the Footrest.
Place Hitch Receiver (JJ) over Bolts and reinstall the Washers and Nuts.
NOTE: Fully tighten Hardware.
ATTACH HITCH TO RECEIVER
2
Attach Hitch (KK) to the Hitch Receiver with provided D-Ring Pins (LL).
(KK)
(LL)
Install the Hitch Ball size of your choice (not included).
(JJ)
Manufactured By Custom Golf Car Supply, Inc.
Hitch Ball Hole
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