Dorner 2200 Series, 2100 Series, 3100 Series, LPZ Series, MPB Series Installation And Maintenance Manual
Page 1
Installation, Maintenace
& Parts Manua
l
Side Tables
for 2100, 2200, 3100, LPZ & MPB
Series Conveyors
Warnings – General Safety 2. . . . . . . . . . . . . . . . . . . .
Introduction 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Description 3. . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Models 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table of Contents
Required Tools 4. . . . . . . . . . . . . . . . . . . . . . . . . . . .
6” (152mm) Wide Side Table 4. . . . . . . . . . . . . . . .
12” (305mm) Wide Side Table 6. . . . . . . . . . . . . . .
Adjustable Table Height 7. . . . . . . . . . . . . . . . . . . .
Tie Bracket Supports 8. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Parts 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Return Policy 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
851-497 Rev. B
Page 2
Warnings – General Safety
The safety alert symbol, black triangle with white
exclamation, is used to alert you to potential
personal injury hazards.
DANGER
Climbing, sitting, walking or
riding on conveyor will
cause severe injury.
KEEP OFF CONVEYORS.
DANGER
DO NOT OPERATE
CONVEYORS IN AN
EXPLOSIVE ENVIRONMENT.
Do not use with support
stands equipped with
casters.
Support stands must be
anchored to the floor.
Dorner cannot control the
physical installation and
application of conveyors.
Taking protective measures
is the responsibility of the
user.
When conveyors are used in
conjunction with other e quipment or as part of a multiple
conveyor system, CHECK
FOR POTENTIAL PINCH
POINTS and other mechanical hazards before system
start-up.
Exposed moving parts can
cause severe injury.
LOCK OUT POWER before
removing guards or
performing maintenance.
Side tables are designed to
support 5 lbs per linear foot
(2.3 kg/m)
DO NOT OVERLOAD SIDE
TABLE.
Introduction
IMPORT ANT: Some illustrations may show guards
removed. Do NOT operate equipment without guards.
Do not use if conveyed product over hangs the edge of
the conveyor belt due to
pinch point created
Exposed moving parts can
cause severe injury.
DO NOT MAKE TABLE
ADJUSTMENTS WITH
CONVEYOR RUNNING.
Upon receipt of shipment:
D Compare shipment with packing slip. Contact factory
regarding discrepancies.
D Inspect packages for shipping damage. Contact carrier
regarding damage.
D Accessories may be shipped loose. See accessory in-
structions for installation.
Side Tables for 2100, 2200, 3100, LPZ & MPB Series Conveyors Installation, Maintenance, & Parts Manual
851-497 Rev. B 2 Dorner Mfg. Corp.
Page 3
Introduction
Dorner c onveyors are c overed b y Patent N os. 5 ,131,529
5,156,260, 5,156,261, 5,174,435, 5,203,447,
5,265,714, 5,875,883, and corresponding patents and
patent applications in other countries.
Side Tables are capable of being used on 2100, 2200, 3100,
LPZ, and MPB series conveyors. The following are
application examples:
D 6” (152mm) Side Table on 2200 Series conveyor
(Figure 1)
D 12” (305mm) Side Table on 2200 Series conveyor
(Figure 2)
Typical Components
A Side Table Plate
B Support Bar
C Tube Clamp
D End Plate
E Adaptor Plate
Dorner’s Limited Warranty applies.
Dorner reserves the right to make changes at any time
without notice or obligation.
Product Description
A
D
C
B
Figure 1
E
Models:
27M XXX
* See “Ordering and Specifications” Catalog for details.
WW LLLL
-
Table Length Reference*
WIDTH:
06 = 6”wide table
12 = 12” wide table
601 = 2200, 3100, 3200 one side
602 = 2200, 3100, 3200 two sides
603 = MPB one side
604 = MPB two sides
Specifications:
D Available in standard 1-ft (305 mm) increments
D Available in 6” (152mm) or 12” (305mm) widths
D Max load of 5 lbs per foot length (2.3 kg/m)
D Above, below, or flush height adjustment for ease of
product transfer
Figure 2
Specifications
D Product width
– 12¨ (305mm) maximum
– 6¨ (152mm) minimum
D T able support bar maximum distances (see Figure 3)
D = 36¨ (914mm) maximum
E = 12¨ (305mm) maximum
E
D
Figure 3
Side Tables for 2100, 2200, 3100, LPZ & MPB Series Conveyors Installation, Maintenance, & Parts Manual
Dorner Mfg. Corp. 3 851-497 Rev. B
Page 4
Installation
Required Tools
D Hex key wrenches
– 4 mm
– 5 mm
D Torque wrench
6” (152mm) Wide Side Table
Side tables are designed to
support 5 lbs per linear foot
(2.3 kg/m)
DO NOT OVERLOAD SIDE
TABLE.
Exposed moving parts can
cause severe injury.
LOCK OUT POWER before
removing guards or
performing maintenance.
Exposed moving parts can
cause severe injury.
DO NOT MAKE TABLE
ADJUSTMENTS WITH
CONVEYOR RUNNING.
1. Typical components (Figure 4)
NOTE: Quantities vary depending on accessory length.
Items F and H are shown seperate for illustration purposes only. They are shipped assembled.
F
G
H
I
J
Illustration References
F Side Table
G Support Bar Assembly
H Clamps
I T– bar
J M6 x 14 mm Socket Head Screws
Figure 4
2. Remove any guiding on the table side of the
conveyor.
Do not use with support
stands equipped with
casters.
Support stands must be
anchored to the floor.
Do not use if conveyed product over hangs the edge of
the conveyor belt due to
pinch point created
Side Tables for 2100, 2200, 3100, LPZ & MPB Series Conveyors Installation, Maintenance, & Parts Manual
851-497 Rev. B 4 Dorner Mfg. Corp.
3. Insert T-bars (I of Figure 5) in side of conveyor.
I
Figure 5
Page 5
4. Attach support bar assembly (G of Figure 6) to
conveyor using T-bar (I) with screws (J), hand
tighten.
J
I
G
Figure 6
5. Repeat steps 3 and 4 for each support bar assembly,
space support bars evenly through length of table.
Installation
K
Figure 9
9. Lift table (F of Figure 10) and slide clamps (H) on to
support bars (G).
F
6. Once support bars are spaced evenly , tighten screws
(J of Figure 7) snugly with 5 mm hex wrench.
J
Figure 7
7. Space clamps ( H of Figure 8 ) same distance apart as
support bars (G).
G
G
H
Figure 10
10. Adjust hoizontal position of table. Tighten clamp
screws (L of Figure 11).
L
L
H
Figure 8
8. Orient table such that pocket (K of Figure 9) is
toward the conveyor.
Side Tables for 2100, 2200, 3100, LPZ & MPB Series Conveyors Installation, Maintenance, & Parts Manual
Dorner Mfg. Corp. 5 851-497 Rev. B
Figure 11
11. Adjust the height of the table. See “Adjusting the
table height” section on page 7.
Page 6
Installation
12” (305mm) Wide Side Table
Side tables are designed to
support 5 lbs per linear foot
(2.3 kg/m)
DO NOT OVERLOAD SIDE
TABLE.
Exposed moving parts can
cause severe injury.
LOCK OUT POWER before
removing guards or
performing maintenance.
Exposed moving parts can
cause severe injury.
DO NOT MAKE TABLE
ADJUSTMENTS WITH
CONVEYOR RUNNING.
1. Typical components (Figure 12)
NOTE: Quantities vary depending on accessory length.
Items F and H are shown seperate for illustration purposes only. They are shipped assembled.
H
I
J
F Side Table
G Support Bar Assembly
H Clamps
I T– bar
J M6 x 14 mm Socket Head Screws
G
F
Figure 12
Illustration References
2. Follow steps 2 through 10 of “6” (152mm) Wide
Side Table” on page 4.
Do not use with support
stands equipped with
casters.
Support stands must be
anchored to the floor.
Do not use if conveyed product over hangs the edge of
the conveyor belt due to
pinch point created
3. Orient second table (N of Figure 13) so it will mate
with the first table(M). Lift second table (F of Figure
14) and slide clamps (H) on to support bars (G).
There is only one additional clamp per support bar.
M
N
Figure 13
Side Tables for 2100, 2200, 3100, LPZ & MPB Series Conveyors Installation, Maintenance, & Parts Manual
851-497 Rev. B 6 Dorner Mfg. Corp.
Page 7
Installation
F
NOTE: Table has multiple height positions. See Figure
16 for examples.
G
H
Figure 14
4. Tighten second set of clamp screws (L of Figure 15)
to 30 in–lb (2.5 N–m).
L
Figure 15
5. Adjust the height of the table. See “Adjusting the
table height” section on page 7.
Adjusting Table Height
Over Belt
Flush With Belt
Below Belt
Figure 16
1. Loosen all clamp screws (L of Figure 17) on each
support bar.
Exposed moving parts can
cause severe injury.
LOCK OUT POWER before
removing guards or
performing maintenance.
Remove load from table prior to adjusting height.
Exposed moving parts can
cause severe injury.
DO NOT MAKE TABLE
ADJUSTMENTS WITH
CONVEYOR RUNNING.
Side Tables for 2100, 2200, 3100, LPZ & MPB Series Conveyors Installation, Maintenance, & Parts Manual
Dorner Mfg. Corp. 7 851-497 Rev. B
L
L
Figure 17
2. Pull table (F of Figure 18) away from conveyor (O)
about 1/2” (13 mm).
F
Figure 18
O
Page 8
Installation
3. Loosen support bar mounting screws (J of Figure
19).
J
Figure 19
4. To raise table: Turn set screw (P of Figure 20)
clockwise at each support bar.
To lowe r table: Turn set scre w (P) counter clockwise
at each support bar.
6. Tighten support bar mounting screws (J of Figure
22) to 128.5 in–lbs (14.5 N–m).
J
Figure 22
NOTE: Check for clearance between table and conveyor belt prior to conveyor start-up.
7. Verify table position and tighten all clamps.
Tie Bracket Supports
P
Figure 20
5. Push table (F of Figure 21) into desired position, see
Note on page 7 for examples.
F
Figure 21
If additional support is necessary contact Dorner to order
a tie bracket support kit (Q of Figure 23).
Q
Figure 23
Refer to Dorner manual 851–337 “Adjustable Tie
Brackets” for installation instructions.
Side Tables for 2100, 2200, 3100, LPZ & MPB Series Conveyors Installation, Maintenance, & Parts Manual
851-497 Rev. B 8 Dorner Mfg. Corp.
Page 9
6” (152 mm) Wide Table
NOTE: For replacement parts other than those
shown on this page, contact an authorized Dorner
Service Center or the factory.
Service Parts
6
12
Item Part Number Description
1 300892 Support Bar 6”
2 300894
301035 Adaptor Plate (MPB Series)
3 301047 End Plate
4 300895_LLLLL
5 639971M Tee Bar, Drop–In Metric
6 807–1111 Tube Clamp
2
8
4
1
Adaptor Plate (2100, 2200, 3100, LPZ
Series)
Side Table Plate
Where LLLL=Table Length (inches)
Example 2ft (24in)=300895–02400
11
5
10
9
7
3
7 910522M Screw, Buttonhead M5–0.80x6mm
8 969900M Screw, Sockethead M6–1.00x14mm
9 920692M
920695M
10 930820M Screw, Flathead M8–1.25x20mm
11 920697M Screw, Cap Hexhead M6–1.00x45mm
12 911–221 Washer, Flat, SAE, SS
Screw, Sockethead Low
M6–1.00x12mm (2100, 2200, 3100,
LPZ Series)
Screw, Sockethead Low
M6–1.00x25mm (MPB Series)
Side Tables for 2100, 2200, 3100, LPZ & MPB Series Conveyors Installation, Maintenance, & Parts Manual
Dorner Mfg. Corp. 9 851-497 Rev. B
Page 10
Service Parts
12” (305 mm) Wide Table
2
6
8
5
12
4
1
Item Part Number Description
1 300893 Support Bar 12”
2 300894
301035 Adaptor Plate (MPB Series)
3 301047 End Plate
4 300894_LLLLL
5 639971M Tee Bar, Drop–In Metric
6 807–1111 Tube Clamp
Adaptor Plate (2100, 2200, 3100, LPZ
Series)
Side Table Plate
Where LLLL=Table Length (inches)
Example 2ft (24in)=300895–02400
11
10
9
7
3
7 910522M Screw, Buttonhead M5–0.80x6mm
8 969900M Screw, Sockethead M6–1.00x14mm
9 920692M
920695M
10 930820M Screw, Flathead M8–1.25x20mm
11 920697M Screw, Cap Hexhead M6–1.00x45mm
12 911–221 Washer, Flat, SAE, SS
Screw, Sockethead Low
M6–1.00x12mm (2100, 2200, 3100,
LPZ Series)
Screw, Sockethead Low
M6–1.00x25mm (MPB Series)
Side Tables for 2100, 2200, 3100, LPZ & MPB Series Conveyors Installation, Maintenance, & Parts Manual
851-497 Rev. B 10 Dorner Mfg. Corp.
Page 11
Notes
Side Tables for 2100, 2200, 3100, LPZ & MPB Series Conveyors Installation, Maintenance, & Parts Manual
Dorner Mfg. Corp. 11 851-497 Rev. B
Page 12
R
eturn Policy
Returns must have prior written factory authorization or they will not be accepted. Items that are returned to
Dorner without authorization will not be credited nor returned to the original sender. When calling for
authorization, please have the following information ready for the Dorner factory representative or your local
distributor:
1. Name and address of customer.
2. Dorner part number(s) of Item(s) being returned.
3. Reason for return.
4. Customer’s original order number used when ordering the item(s).
5. Dorner or distributor invoice number.
A representative will discuss action to be taken on the returned items and provide a Returned Goods
Authorization number for reference.
There will be a return charge on all new undamaged items returned for credit where Dorner was not at fault.
Dorner is not responsible for return freight on such items.
Conveyors and conveyor accessories
Standard catalog conveyors 30%
MPB Series, cleated and specialty belt conveyors 50%
7400 & 7600 Series conveyors non–returnable items
Engineered special products case by case
Drives and accessories 30%
Sanitary stand supports non–returnable items
Parts
Standard stock parts 30%
MPB, cleated and specialty belts non–returnable items
Returns will not be accepted after 60 days from original invoice date.
The return charge covers inspection, cleaning, disassembly, disposal and reissuing of components to inventory.
If a replacement is needed prior to evaluation of returned item, a purchase order must be issued. Credit (if any) is
issued only after return and evaluation is complete.
Dorner has representatives throughout the world. Contact Dorner for the name of your local representative. Our
Technical Sales, Catalog Sales and Service Teams will gladly help with your questions on Dorner products.
For a copy of Dorner’s Warranty, contact factory, distributor, service center or visit our website at
www.dorner.com.
For replacement parts, contact an authorized
Dorner Service Center or the factory.
DORNER MFG. CORP.
975 Cottonwood Ave., PO Box 20
Dorner Mfg. Corp. reserves the right to change or
discontinue products without notice. All products and
services are covered in accordance with our standard
warranty. All rights reserved.
Dorner Mfg. Corp. 2000
Hartland, WI 53029-0020 USA
USA
TEL 1-800-397-8664 (USA)
FAX 1-800-369-2440 (USA)
Internet: www.dorner.com
Outside the USA:
TEL 1-262-367-7600
FAX 1-262-367-5827
851-497 Rev. B Printed in U.S.A.
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