Dormont FS 2008 User Manual

Always on the mark
Stainless Steel Gas Connectors, Accessories and Commercial Plumbing Products
360° Multi-Plane Movement Swivel
Quick-disconnect protection valve
Antimicrobial Coating
Patent Pending
One-handed quick-disconnect
Equipment placement system
Available only from
Dormont
FS 2008
Pricing Effective 01-1-08
REV. 1
What is the Dormont®Safety System™?
The Dormont Safety System is the first and only complete gas equipment connection system specifically engineered for the commercial kitchen. It is a complete system of connection products designed with the safety of your kitchen, the food you serve, your employees, and your business in mind. The Safety System includes the famous Dormont Blue Hose SwivelMAX connections in your commercial kitchen. Isnʼt the safety, cleanliness, and productivity of your business worth getting the right connection? All gas connectors are not created equal, demand the Dormont difference.
TM
and our exclusive safety-based fittings - the SnapFastTMQD, the Safety QuikTMQDV, and the
TM
. Safe, unique, and affordable, the Dormont Safety System provides peace of mind for the gas
NEW
The Dormont Blue Hose
TM
Safety-Set
TM
PRODUCT!
The heart of the Safety System is
the Dormont Blue Hose, specifically
engineered for caster-mounted commercial cooking equipment. The Blue Hose includes an
ANTIMICROBIAL PROTECTIVE
PVC COATING, and our
TM
STRESS GUARD
TECHNOLOGY which makes the hose easier to install and dramatically reduces stress on the hose at its most vulnerable points.
Safety Quik
TM
The Safety Quik is a quick-disconnect protection
valve that combines the one-handed QD functionality of the SnapFast, with a patented safety feature that protects you and your business from a potential disaster. Safety Quik prevents users from accidentally turning on the gas while the appliance is not connected to the supply line. It also prevents the hose from being disconnected whenever gas is flowing. Includes thermal shut-off.
Safety-Set is an equipment placement system designed for all caster-mounted commercial kitchen equipment. Safety-Set ensures equipment is returned
to its precise design specified location under
the fire suppression and ventilation
systems consistently after removal for cleaning or maintenance.
SnapFast
®
SnapFast is the only one-handed
quick- disconnect (QD) design-certified by CSA for commercial gas cooking
equipment. This makes your equipment easier and less expensive to service and move for cleaning purposes by avoiding awkward maneuvering in tight spaces. Includes thermal shut-off.
SwivelMAX
TM
SwivelMAX with patented 360° multi-plane movement, provides maximum movement and mobility in commercial gas equipment.
• Maximize space in the production area by enabling the equipment to be closer to the wall.
• Decreases stress on the connector, thus giving you a SAFER gas connection for your caster­mounted equipment.
1-800-DORMONT
www.dormont.com
We guarantee our commercial gas connectors for the life of the original appliance to which it is connected.
Please see page 18 for complete details.
Setting the standard in gas safety
TM
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Limited
LIFETIME
Table of Contents
The Dormont Safety System™. . . . . . Inside Front Cover
onnector Flow Capacity and Pressure Drop Illustration . . . . . . . . ..1
C
BTU Flow Capacity . . .. . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . .. . . . .2
Gas Connector Selection Guide . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . .3
Safety Quik™Quick-Disconnect Kits and Assemblies
Safety Quik Deluxe Gas Connector Kits . . . . . . . . . . . . .. . . . . . . . . . .4
Safety Quik Hose Assemblies . . . . . . .. . . . . . . . . .. . . . . . . . . . . . . . .8
SwivelMAX™Kits and Assemblies
SwivelMAX Deluxe Gas Connector Kits . . . . . . . .. . . . . . . . . . . . .. . .5
SwivelMAX Gas Connector Assemblies . . . .. . . . . . . . . . . . .. . . .7-8-9
SnapFast®One-handed Quick-Disconnect Assemblies
SnapFast Deluxe Gas Connector Kits . . . . . . . . . . . . . . . . . . . .. . . . . .6
SnapFast Gas Connector Assemblies . . . . . . . . .. . . . . . . . . .. . . .7-8-9
Basic Gas Connector Kits . . . . .. . . . . . . . . . . . . . . . . . . . . . .. . . . . . . .7
Gas Connector Assemblies . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . . . .8-9
tationary Gas Connector Kits and Hoses . . . . . . . .. . . . . . . . . .. . .10
S
Gas Pressure Regulators . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . .. .10
Fittings, Valves, Restraining Cables, and Accessories . . . . . . . . . .. .11
TM
Safety-Set
Equipment Placement System . . . . . . . . . .. . . . . . . . . .12
Hi-PSI®Water Connectors . . . . . . . . . . . . . . . . . . . .. . . . . . . . . .. . . .13
Water and Steam Connectors . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . .14
Swirl Hoses and Fittings . . . . . . . . . .. . . . . . . . . .. . . . . . . . . . . . .. .15
Countertop Gas Connector . . .. . . . . . . . . . . . . . . . . . . . . . .. . . . . . .16
Ice Maker Installation Kit . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . .16
Grease Interceptors . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . .. . . . . .17
OneFlow®Scale Control Products . . . . . . . . . . . . . . . . .. . . . . . . . . . .17
Power ForceTM. . . . .. . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . .17
Warranty, Codes and Certifications . . . . . . . .. . . . . . . . . . . . . . . . . . .18
Spec sheets for projects and quotations can be downloaded
at www.dormont.com
M
T
The Dormont Blue Hose
E!
• Rotation technology
(patent #6,724,815) reduces
stress at both hose ends
V
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EX
Antimicrobial PVC Coating
• Inhibits growth of bacteria, mold and mildew on the gas connector (patent pending)
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Stainless Steel Construction
• Heavy-duty, flexible, corrugated 304 stainless steel tubing
New standards require commercial-grade moveable gas connectors
for foodservice establishments
Fire and health inspectors have long advocated regular cleaning behind commercial-grade fryers, grills, and other gas powered appliances. The updated standard (ANSI Standard Z21.69/CSA 6.16) requires the use of commercial-grade moveable gas connectors on all gas appliances (when a flexible connector is used) that are moved for cleaning, sanitation and maintenance. The revised standard (updated in 2005) will promote safety and hygiene in commercial kitchens. It requires gas connections that make it easier for operators to quickly and easily move appliances for cleaning or service.
For Commercial Gas Equipment
Stainless Steel Braid
• Tight-weave braid prevents corrugations from stretching as equipment is moved
Setting the standard in gas safety
TM
1-800-DORMONT
www.dormont.com
Connector Flow Capacity and Pressure Drop
Gas flow (BTU/hr) and gas line pressure (wc) must be considered together to understand if a gas appliance will have enough gas pressure at its inlet to meet its BTU/hr rating.
Below is an illustration of a typical commercial kitchen. The numbers in the boxes represent examples of how gas connectors are properly sized for the gas appliance.
2
3
1
5
4
Explanations
A main-line supply regulator may be located in the kitchen or
1
in a service room which supplies all the gas appliances in the kitchen. Most National and Local Plumbing codes recommend that the regulator pressure be set between 6" to 8"wc for natural gas and 8" to 11"wc for LP gas. Some older metropolitan areas may have service pressures which are lower than the recommended minimums. In this example, we will use 7"wc natural gas.
Some pressure loss due to friction will occur in the main gas line
2
before reaching the gas connector inlet. If the gas pipe diameter has been sized correctly, this pressure loss will be less than
0.5"wc at the furthest gas appliance from the supply regulator with all gas appliances on.
The inlet pressure to the gas connector will be less than the
3
supply pressure due to the pressure loss in the gas piping between the supply regulator (1) and the connector inlet (3). In our example of a supply pressure of 7"wc with less than
0.5"wc pressure loss, the inlet pressure at point (3) would be greater than 6.5"wc. (i.e. 7" – .5" = 6.5"wc).
On page 2, our BTU flow capacities are measured at 0.5"wc or
4
less pressure drop between the inlet (3) and outlet (5) at the maximum BTU/hr demand of the gas appliance. In our example of a 6.5"wc inlet pressure, the outlet pressure to the gas appliance would then be 6"wc (i.e. 6.5" – 0.5" = 6"wc).
In cases where upstream piping is undersized or where gas supply pressures are abnormally low, sizing the gas connector for at most 0.5"wc of pressure loss helps to insure that the gas appliance inlet pressure and its BTU/hr rating are met.
Most gas appliances require a minimum of 5"wc inlet pressure
5
for proper operation. Inlet pressure requirements are typically listed on the gas appliances specifications label along with the BTU/hr rating. In our example of a commercial kitchen with 7"wc of natural gas pressure at the main supply regulator, the final pressure at the inlet to the gas appliance would be 6"wc (i.e., 7" - 0.5" – 0.5" = 6"wc).
1-800-DORMONT
1
www.dormont.com
BTU Flow Capacities
Dormont gas connectors are design certified for a maximum operating pressure of 0.5 psig. Minimum required BTU capacities for gas connectors (B & BP models) are defined by ANSI Z21.69/CSA 6.16. Flow capacities for connector assemblies exclude manual shut-off valves. BTU capacities decrease when the length of the connector increases.
low rating BTU 0.64 SP.GR @ 0.5 IN. W C Pressure Drop
F
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PPaarrtt #
#
11665500BB,, 11665500BBP
11665500BBQQ,, BBPPQQ,, BBPPCCF
11667755BB,, 11667755BBP
11667755BBQQ,, BBPPQQ,, BBPPCCF
1166110000BB,, 1166110000BBP
1166110000BBQQ,, BBPPQQ,, BBPPCCF
1166112255BB,, 1166112255BBP
1166112255BBQQ,, BBPPQ
P
F
P
F
P
P
Q
F
IInnssiiddee DDiiaa.
1/2''
3/4''
1''
1-1/4''
.
s
1122'''
'
152,000
98,000
326,000
260,000
652,000
425,000
1,204,000
783,000
2244'''
'
150,000
87,000
291,000
232,000
582,000
414,000
1,075,000
699,000
3366'''
'
120,000
77,000
256,000
218,000
512,000
379,000
946,000
615,000
4488'''
'
106,000
68,000
225,000
180,000
451,000
334,000
833,000
541,000
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PPaarrtt #
#
11665500BBPPQQSS,, BBPPCCFFS
11665500BBPPQQ22SS,, BBPPCCFF22S
11667755BBPPQQSS,, BBPPCCFFS
11667755BBPPQQ22SS,, BBPPCCFF22S
S
S
IInnssiiddee DDiiaa.
1/2''
S
3/4''
S
.
1122'''
'
92,000
88,000
242,000
230,000
2244'''
'
81,000
77,000
216,000
205,000
3366'''
'
72,000
69,000
203,000
193,000
4488'''
'
63,000
60,000
167,000
160,000
6600'''
'
93,000
60,000
198,000
158,000
397,000
294,000
733,000
476,000
7722'''
'
87,000
55,000
175,000
139,000
350,000
279,000
645,000
419,000
s
6600'''
'
56,000
54,000
147,000
140,000
7722'''
'
51,000
48,000
130,000
124,000
1166110000BBPPQQSS,, BBPPCCFFS
1166110000BBPPQQ22SS,, BBPPCCFF22S
1166112255BBPPQQS
1166112255BBPPQQ22S
S
S
S
S
SSttaattiioonnaarryy GGaass CCoonnnneeccttoorrs
PPaarrtt #
#
11665500NNPPFFS
11667755NNPPFFS
1166110000NNPPFFS
1166112255NNPPFFS
SSwwiivveellMMaaxx FFiittttiinng
PPaarrtt #
SSMM550
SSMM775
SSMM11000
SSMM11225
S
S
S
S
g
#
0
5
0
5
See Us On AutoQuotes At www.AQNet.com
1''
1-1/4''
s
IInnssiiddee DDiiaa.
1/2''
3/4''
1''
1-1/4''
IInnssiiddee DDiiaa.
1/2''
3/4''
1''
1-1/4''
396,000
377,000
556,000
482,000
.
152,000
326,000
652,000
1,204,000
BBTTUU RRaattiinng
.
190,000
229,000
457,000
1,101,000
1122'''
385,000
366,000
535,000
472,000
'
2244'''
'
150,000
291,000
582,000
1,075,000
353,000
336,000
491,000
461,000
3366'''
'
120,000
256,000
512,000
946,000
SSaaffeettyy QQuuiikk QQDDVV FFiittttiinng
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PPaarrtt #
#
CCFF--550
0
CCFF--775
5
CCFF--11000
0
310,000
295,000
482,000
449,000
4488'''
'
106,000
225,000
451,000
833,000
g
IInnssiiddee DDiiaa.
1-800-DORMONT
1/2''
3/4''
1''
274,000
261,000
463,000
441,000
6600'''
'
93,000
198,000
397,000
733,000
BBTTUU RRaattiinng
.
111,000
237,000
360,000
260,000
247,000
460,000
440,000
7722'''
'
86,000
175,000
350,000
645,000
g
2
www.dormont.com
Moveable Gas Connector Selection Guide
SSeelleeccttiinngg aa DDoorrmmoonntt SSaaffeettyy SSyysstteemm MMoovveeaabbllee GGaass CCoonnnneeccttoorr KKiitt
6 Diameter KIT QD Device SwivelMAX
1
16 KIT
Enter desired diameter of connector
Example:
50=1/2'' ID 75=3/4'' ID 100=1'' ID 125=1-1/4'' ID
Enter Dormont QD fitting
Example:
CF = Safety Quick (1/2'', 3/4'' & 1'' only)
™™
DDeelluuxxee
Enter choice of swivels
Example:
S = Single swivel
S = Double swivel
2
ength (in) Safety-Set
L
Enter length of connector in inches
Example:
24'' 36''
8''
4 60'' 72''
Enter PS
o include
t Safety-Set
Safety System Deluxe Gas Connector Kits Include:
• Dormont Safety System gas connector with choice of
TM
TM
exclusive Safety System fittings: Safety Quik™, SnapFast™ and SwivelMAX™
(1) Valve
• (2) Street Elbows
• (1) Restraining Cable
NOTE: Safety Quik is a quick-disconnect and valve combination fitting.
No additional valve will be shipped with a kit where Safety Quik (CF) has been specified.
For each SwivelMAX (S) selected, one elbow will be removed from the kit.
Leave blank for
SnapFast
Leave blank for choice of NO swivel
(Most common sizes ordered: 36'' & 48'')
IMPORTANT! Leave no spaces between final part number.
Sample part number: 1675KITCF2S48PS
(Deluxe 3/4'' ID Kit with Safety Quik Quick-Disconnect and Double SwivelMAX for a 48'' Connector with Safety-Set)
Moveable connectors and kits are located on pages 4 – 9. 12'' connectors are available by calling Customer Service.
Leave blank for choice of NO Safety-Set
Part Number Explanations
B = Braid P = PVC Coated (with Antimicrobial Coating) Q = Quick-Disconnect (SnapFast) CF= Safety Quik Quick-Disconnect Valve S = SwivelMAX
NEW
OPTION!
R = Restraining Device & Hardware PS= Placement system for equipment (Safety-Set)
SSeelleeccttiinngg aa DDoorrmmoonntt SSaaffeettyy SSyysstteemm GGaass CCoonnnneeccttoorr AAsssseemmbbllyy
16 Diameter Coated or Uncoated QD Device SwivelMAX™Restraining cable Length (in) Packaging Safety-Set
16
Enter desired diameter of connector
Example:
50=1/2'' ID 75=3/4'' ID 100=1'' ID 125=1-1/4'' ID
Enter type of gas connector
Example:
BP = Braided & PVC coated
B = Braided (uncoated)
Enter Dormont QD fitting
Example:
CF = Safety Quick (1/2'', 3/4'' & 1'' only)
Q = SnapFast
Enter choice of swivels
Example:
S = Single swivel 2S = Double swivel
Leave blank for choice of NO swivel
Enter R to order a restraining cable.
Leave blank for no restraining cable
Enter length of connector in inches
Example:
24'' 36'' 48'' 60'' 72''
(Most common sizes ordered: 36'' & 48'')
Enter packaging choice
Example:
BX= Box (For 36'' & 48'' PVC coated connector only)
Leave blank for choice of polybag
Enter PS to include Safety-Set
Can only be added when ordering a restraining cable
Leave blank for choice of NO Safety-Set
TM
TM
Sample part number: 1650BPQCF2SR48
(1/2'' ID Braided, Coated (PVC) 48'' Gas Connector with Safety Quik, Double SwivelMAX and a Restraining Cable.
1-800-DORMONT
3
Canadian Orders Put CAN in Front of Part #s
www.dormont.com
afety Quik QDV, the first and only
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combination fitting designed for the foodservice industry, meets the safety and operational needs of commercial kitchens. Safety Quik does the work of both the quick-disconnect and the valve.
The Safety Quik QDV fitting, with its innovative safety-sleeve, incorporates added safety design features. With Safety Quik, the gas connector can not be disconnected until the gas valve is shut off, and can not be opened until the gas connector is attached.
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Safety Quik™ QDV Kits and Safety Fittings
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Deluxe Safety Quik QDV Kits
SSaaffeettyy SSyysstteemm GGaass CCoonnnneeccttoorr KKiittss wwiitthh SSaaffeettyy QQuuiikk aanndd DDoouubbllee SSwwiivveellMMAAX
PPaarrtt #
#
11665500 KKIITTCCFF22S
11667755 KKIITTCCFF22S
1166110000 KKIITTCCFF22S
Kits Include: 1 Safety System Gas Connector, 1 Safety Quik QDV, 2 SwivelMAX, Restraining Cable & Hardware
Add PS to the end of the part number to include Safety-Set
SSaaffeettyy SSyysstteemm GGaass CCoonnnneeccttoorr KKiittss wwiitthh SSaaffeettyy QQuuiikk aanndd SSiinnggllee SSwwiivveellMMAAX
PPaarrtt #
#
11665500 KKIITTCCFFS
11667755 KKIITTCCFFS
1166110000 KKIITTCCFFS
Kits Include: 1 Safety System Gas Connector, 1 Safety Quik QDV, 1 SwivelMAX, 1 Elbow, Restraining Cable & Hard
Add PS to the end of the part number to include Safety-Set
SSaaffeettyy SSyysstteemm GGaass CCoonnnneeccttoorr KKiittss wwiitthh SSaaffeettyy QQuuiik
PPaarrtt #
#
11665500 KKIITTCCF
11667755 KKIITTCCF
1166110000 KKIITTCCF
Kits Include: 1 Safety System Gas Connector, 1 Safety
Quik QDV, 2 Elbows, Restraining Cable & Hardware
• Shaded box areas indicate most commonly purchased sizes.
• Add PS to the end of the part number to include Safety-Set
• 60'' & 72'' kits are packaged in polybags.
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S
S
F
F
F
IInnssiiddee DDiiaa.
S
S
S
IInnssiiddee DDiiaa.
S
IInnssiiddee DDiiaa.
1/2''
3/4''
1''
1/2''
3/4''
1''
1/2''
3/4''
1''
2244'''
.
.
$ 385
464
678
2244'''
$ 328
390
526
'
'
3366'''
'
$ 405
482
704
M
T
(additional list of $74).
3366'''
'
$ 335
408
563
M
T
(additional list of $74).
4488'''
$ 424
510
729
4488'''
$ 356
437
600
'
6600'''
'
$ 459
543
768
'
6600'''
'
$ 375
469
639
7722'''
$ 473
553
812
7722'''
$ 391
497
678
k
2244'''
.
$ 243
309
402
'
3366'''
'
$ 253
327
427
TM
4488'''
$ 274
355
452
'
6600'''
'
$ 300
386
509
To include Safety-SetTM, add PS to the end of the kit part number.
Additional list of $74. See page 12 for details.
7722'''
$ 330
414
568
'
X
'
ware
'
Safety Quik Product Specifications
X
US Patent #5,383,492
Material: Brass body construction,
carbon steel safety-sleeve
Quick-Disconnect: Flat-face, push­to-connect design
Thermal Shut-off: Shuts off gas at temperatures in excess of 350° F
Valve: Full port brass ball valve, CSA design certified
Safety Sleeve: Built-in safety­sleeve prevents incorrect use of gas connector and uncontrolled gas flow
Safety Quik is always installed at the gas supply end of the connector
SSaaffeettyy QQuuiikk QQDDVV SSaaffeettyy FFiittttiinng
PPaarrtt ##CCoonnnneeccttoorr SSeerriiees
CCFF--550
0
CCFF--775
5
CCFF--11000
0
Not available in 1-1/4''
1/2''
3/4''
1''
s
g
LLiisstt PPrriicce
$ 104
131
182
e
Setting the standard in gas safety
TM
1-800-DORMONT
4
www.dormont.com
SwivelMAX™ Deluxe Gas Connector Kits and Fittings
CUS
®
The Dormont SwivelMAX 360° multi-plane rotation fitting is a patented, innovative device that increases the functionality and service life of the Dormont Safety System gas connector by increasing its range of motion. The SwivelMAX enables easier movement of the caster-mounted appliances at angles, back-and-forth, and from side-to-side, while relieving stress at the ends of the hose. This helps increase the life of the connector. In addition, it provides more aisle space in a commercial kitchen by allowing the appliances to be positioned closer to the wall. Other “swivel” fittings, which only rotate in one plane, cannot match the patented functionality of the Dormont SwivelMAX 360° rotation fitting.
Deluxe SwivelMAX Kits
SSaaffeettyy SSyysstteemm GGaass CCoonnnneeccttoorr KKiittss
SwivelMAX relieves excess stress on the connector fittings
Unique SwivelMAX Movement Capabilities
Allows increased movement at
either end of the gas connector
• Provides full 360° multi-plane range of motion, greatly reducing the stress on the connector
• Increased movement at either end of the equipment
• Replaces rigid street elbows, common in most installations
• Results in safer connection with longer connector life
SwivelMAX can be added at anytime, to either end of the hose.
For maximum equipment mobility, add a SwivelMAX to both ends of the connector.
To include Safety-SetTM, add PS to the end of the kit part number.
Additional list of $74. See page 12 for details.
Patents: US – 5,178,422 & 4,615,547 Canada – 2,079,825
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PPaarrtt #
#
11665500KKIITT22S
11667755KKIITT22S
1166110000KKIITT22S
1166112255KKIITT22S
Kits include: Safety System gas connector with 2 SwivelMAX swivels, 1 SnapFast QD, 1 full port valve, a restraining cable & hardware.
dd PS to the end of the part number to include Safety-Set
A
S
S
S
S
IInnssiiddee DDiiaa.
1/2''
3/4''
1''
1-1/4''
Safety System Gas Connector Kits with Single SwivelMAX
PPaarrtt #
#
11665500KKIITTS
11667755KKIITTS
1166110000KKIITTS
1166112255KKIITTS
Kits include: Safety System gas connector with 1 SwivelMAX, 1 SnapFast QD, 1 elbow, 1 full port valve a restraining cable & hardware. Add PS to the end of the part number to include Safety-Set 60'' & 72'' kits are packaged in polybags.
S
S
S
S
IInnssiiddee DDiiaa.
1/2''
3/4''
1''
1-1/4''
SwivelMAX 360° Multi-plane Rotation Fitting
PPaarrtt #
SSMM550
SSMM775
SSMM11000
SSMM11225
NNOOTTEE:: SSwwiivveellMMAAXX iiss nnoott ffoorr uussee iinn tteemmppeerraattuurreess lleessss tthhaann 3322°°FF
CCoonnnneeccttoorr SSeerriiees
#
0
5
0
5
1/2''
(3/4'' SwivelMax with 1/2'' threads)
3/4''
1''
1-1/4''
.
$ 356
.
$ 277
s
X
2244'''
432
604
1038
2244'''
356
469
835
PPrriicce
'
'
$ 89
89
145
259
3366'''
$ 363
445
635
1064
3366'''
$ 282
370
514
868
e
'
TM
'
M
T
$ 380
1133
additional list of $74).
(
4488'''
$ 304
(additional list of $74).
E
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P
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si
g
4488''''6600''''7722'''
$ 445
$ 415
532
504
469
760
716
667
1243
1186
'
$ 331
399
532
893
• Shaded box areas
7722'''
6600'''
'
$ 375
459
429
624
590
1016
953
indicate most commonly purchased sizes.
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5
1-800-DORMONT
www.dormont.com
Setting the standard in gas safety
TM
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