Dormakaba c-lever pro Technical Manual
dormakaba
c-lever pro
Option: TouchGo
HAC Standard fixing - 02/2018
EN
Technical Manual
dormakaba Schweiz AG
Hofwisenstrasse 24
8153 Rümlang
Switzerland
T: +41 (0)44 818 93 11
www.dormakaba.com
dormakaba Schweiz AG
Mühlebühlstrasse 23
8620 Wetzikon
Switzerland
T: +41 (0)44 931 61 11
www.dormakaba.com
dormakaba EAD GmbH
Albertistrasse 3
78056 Villingen-Schwenningen
Germany
T: +49 7720 60 30
www.dormakaba.com
Registered in: Heiligenhaus
Copyright © dormakaba 2018
All rights reserved.
No part of this document may be reproduced or used in any form or by any means without prior written permission of dormakaba Schweiz AG.
All names and logos of third-party products and services are the property of their respective owners.
Subject to technical changes.
HAC Standard fixing - 02/2018
Technical Manual
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1 About this document 5
1.1 Validity 5
1.2 Target group 5
1.3 Contents and purpose 5
1.4 Availability of the documents 6
1.5 Supplementary documents 6
1.6 Abbreviations/definition of terms 7
1.7 Hazard categories 8
1.8 Notes 8
1.9 Symbols 8
2 Basic safety instructions 9
2.1 Designated use 9
2.2 Product changes 9
2.3 Assembly and installation 9
2.4 Service and maintenance 9
2.5 ESD prevention measures 10
2.6 Handling of lithium batteries 11
2.7 Escape doors, fire protection, mortise locks 11
3 Product description 12
3.1 Overview 12
3.2 Structure 13
3.3 Scope of delivery 14
3.4 Technical data 16
3.4.1 Dimensions 17
3.4.2 Conformity 18
4 Installation 19
4.1 Installation requirements 19
4.1.1 General 19
4.1.2 Door thickness 19
4.1.3 Mortise lock 19
4.2 Replace c-lever with c-lever pro 19
4.3 Spindle standoff 20
4.4 Drilling fixing holes 20
4.4.1 With drill jig / door side 1 21
4.4.2 With drill jig / door side 2 22
4.4.3 With drilling template / door side 1 23
4.4.4 With drilling template / door side 2 24
4.5 Installing the cylinder support 25
4.5.1 Removing the backplate, swivelling the cover out 25
4.5.2 Inserting the cylinder support 26
4.5.3 Positioning the cylinder support 27
4.5.4 Fitting the cover 27
4.6 Preparing the external fitting 29
4.7 Insert direction pin and spindle 29
4.8 Inserting and connecting the coupling unit 31
4.9 Installing the external fitting 33
4.9.1 Standard fixing 33
4.10 Determining screw length 34
4.11 Preparing the internal fitting 35
4.12 Installing the internal fitting 37
4.12.1 c-lever standard variant 37
4.13 Checking the installation 40
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4.14 Dismantling 41
4.14.1 Disassembling the internal fitting 41
4.14.2 Disassembling the external fitting 43
5 Programming 44
5.1 Programming TouchGo products 44
5.2 Initial programming of MRD components 44
5.3 Master media 44
5.4 User media 44
5.5 Program structures 46
5.6 A/B and B structures 46
5.7 Programming user media with B masters 47
5.8 Deleting individual user media 48
5.9 Deleting individual Master Bs 49
5.10 Deleting all user media 50
5.11 INI reset with master media for whitelist and CardLink™ 51
6 Operation 53
6.1 Operating TouchGo products 53
6.2 Opening with user media 53
7 Maintenance 55
7.1 Maintenance table 55
7.2 Cleaning 55
8 Service 56
8.1 Serial number 56
8.2 Replacing batteries 56
8.3 Replacing the TouchGo media battery 58
8.4 Connecting the programmer 59
8.5 Configuration and traceback 60
8.6 Reset (INI reset) 60
8.6.1 Reset with programmer 1460 60
8.6.2 Reset using tweezers 62
8.7 Firmware update 64
8.8 Emergency opening 65
8.8.1 Opening with an external power supply 65
8.9 Replacing the antenna 66
9 Troubleshooting 68
9.1 Error analysis 68
9.2 TouchGo applications error analysis 70
9.2.1 Operation error analysis 70
9.2.2 Programming error analysis 71
10 Disposal / dismantling 72
10.1 Decommissioning / dismantling 72
10.2 Disposal 72
11 Packaging/return 73
11.1 Preparing a device to be returned 73
11.2 Complete devices 73
11.3 Electronic component assemblies 73
11.4 Labelling 73
About this documentTechnical Manual
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1 About this document
This section contains information for the proper use of this document.
1.1 Validity
This document describes the product:
Product designation: dormakaba c-lever pro
Types: 262...
Variant: Standard fixing
TouchGo option
Product designation: dormakaba c-lever pro
Types: 262y-K6/MRD/E310/HAC
262y-K6/TGO/E110/HAC
Variant: TouchGo
This document describes all product versions and all optional features and functions. Options
are subject to a charge and therefore only available if purchased.
1.2 Target group
This quick start guide is intended for skilled persons only.
The descriptions are intended for skilled persons trained by the manufacturer. The descrip-
tions are no replacement for product training.
For reasons of equipment safety, the installation, maintenance and service measures de-
scribed in this documentation should only be carried out by skilled persons in accordance with
EN 62368-1 (Audio/Video, Information and Communication Technology Equipment – Part 1:
Safety Requirements).
Skilled person is the designation for people who have the appropriate technical training and
experience in setting up the equipment. Skilled persons are expected to use their training and
experience to identify any risks to themselves and others that may arise while carrying out
these activities, and to minimise these risks as far as possible. It is the skilled person’s responsibility to ensure that the conditions stated by the manufacturer and the applicable regulations and standards are complied with when carrying out these actions.
This documentation is also used to provide information for persons with the following tasks:
• Project planning and project implementation
• Commissioning the product within the network
• Connecting the product to user software by programming customer applications
• Customer-specific adjustments with product parametrisation
1.3 Contents and purpose
The contents of these instructions are limited to the installation, operation, maintenance and
servicing of the product.
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1.4 Availability of the documents
Supplementary documentation is available on the Kaba website. Technical manuals can be
found in a secured area of the website.
• Access is only granted after a valid login.
• An account must be set up before logging in for the first time.
Opening login screen:
1. Open your internet browser and go to http://www.kaba.com.
2. Choose your language in the top right-hand corner of the screen.
3. Under 'Products', choose either the 'Access Management' or 'Workforce Management'
product division.
4. In the top right-hand corner of the screen, click on the following symbol:
5. Enter your email address and password to log in or create a new account (see below).
ð The technical manuals can be found under 'Downloads'.
Creating an account:
1. Click 'Create account'.
2. Fill in the data fields and confirm your entries.
ð A confirmation link will be sent to your email address.
3. Click on the confirmation link in your email to activate your account.
1.5 Supplementary documents
• Programmer 1460 technical manual
• Documentation for the system software used
TouchGo option
• Operating manual for dormakaba TouchGo c-lever
• dormakaba TouchGo system description
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1.6 Abbreviations/definition of terms
To make this document easier to read, the following short designations are used for the
product designations, as well as the following symbols:
Short designation Product designation
c-lever c-lever pro
Product c-lever pro
Device c-lever pro
Actuator c-lever pro
Programmer Programmer 1460
S-module S-module for c-lever pro
KEM Kaba evolo Manager
MRD Multi RFID device
HAC Handle above cylinder
HBC Handle below cylinder
Symbols
Acoustic signal
Visual signal
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1.7 Hazard categories
Instructions with information on what to do and not to do to prevent injury and material
damage are denoted specially.
Please follow all hazard instructions. These are intended to help prevent accidents and prevent damage.
These instructions are divided into the following categories:
CAUTION
Low risk
Denotes a potentially dangerous situation that could lead to minor injury.
NOTICE
Important information on the correct use of the product.
Failure to comply with these instructions could lead to malfunctions. The product and/or objects in the local vicinity could be damaged.
1.8 Notes
Information is denoted by this symbol.
Tips on using the product are useful pieces of information.
They help to make best use of the product and its functions.
1.9 Symbols
Symbols with the following meanings are used for hazards (depending on hazard source.)
General hazard Hazard from electric shock
Risk of explosion Risk to electronic components from
electrostatic discharge
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2 Basic safety instructions
This product has been built to state-of-the-art standards and in line with established safety
regulations. However, hazards for persons and property may arise when handling the product.
Read and observe the following safety instructions before using the product.
2.1 Designated use
This product is intended for use as specified and explained in the Product description section
only. Any other use is considered non-designated use. The manufacturer is not liable for any
damage or injury due to non-designated use. The user/facility operator is the sole person to
bear risks for non-designated use.
2.2 Product changes
NOTICE
No changes should be made to the product, unless in accordance with changes described in
the instructions.
2.3 Assembly and installation
Check the device for visible damage caused by transport or wrong storage. Do not start up
any damaged device!
Assembly and installation of the product may only be done by skilled personnel (see chapter 1
Target group).
When installing/inserting the product in end-use equipment all requirements of the mentioned test standards must be fulfilled.
The product should only be installed in locations which fulfil the environmental and technical
conditions specified by the manufacturer.
The manufacturer is not liable for damage arising due to improper handling or incorrect installation.
2.4 Service and maintenance
Conversions and modifications to the product may only be done skilled personnel (see chapter
1 Target group). Any conversions and modifications performed by other persons will exempt
us from any liability.
Opening the device will lead to exclusion of all liability and warranty.
This excludes replacing the batteries.
The elimination of faults and maintenance work may only be performed by skilled personnel
(see chapter 1 Target group).
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2.5 ESD prevention measures
NOTICE
Risk for electronic components due to electrostatic discharge.
Incorrect handling of electronic PCBs or components can result in damage which will cause a
complete breakdown or sporadic errors.
• General ESD prevention measures must be observed when installing or repairing the
product.
• Wear an anti-static wrist strap when handling electronic components. Connect the end of
the strap to a discharge box or a non-painted, earthed metal component. This way, static
discharges are channelled away from your body safely and effectively.
• Handle a PCB along its edges only. Do not touch the PCB or connectors.
• Place dismantled components on an anti-static surface or in an anti-static shielded container.
• Avoid contact between PCBs and clothing. The wrist strap protects PCBs against an electrostatic discharge voltage from the body only. However, damage can also be caused by
an electrostatic discharge voltage from clothing.
• Transport and ship dismantled modules in conductive anti-static bags only.
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2.6 Handling of lithium batteries
NOTICE
Lithium batteries can explode or burst explosively.
Improper handling of lithium batteries can lead to fires and explosions.
• Only replace lithium batteries with batteries of the same type.
• Do not open, drill through or squash lithium batteries.
• Do not burn lithium batteries or expose them to high temperatures.
• Do not short circuit lithium batteries.
• Do not recharge lithium batteries.
2.7 Escape doors, fire protection, mortise locks
• Make sure that the regulations for emergency exits and escape routes are observed.
• Make sure that local regulations are observed for fire door assemblies.
• Make sure that only standardised mortise locks are used.
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3 Product description
This section provides an overview of the product and gives information on technical details.
3.1 Overview
c-lever pro is an electronic door fitting. The external fitting contains an antenna and a
mechatronics unit (coupling unit). Following identification of an authorised medium, the door
can be opened manually. The access authorisation is signalled visually but also acoustically if
this option is required.
TouchGo option
The TouchGo option allows you to unlock doors without having to hold a key or user medium
in your hand. Touching the door handle by hand will enable the fitting to detect whether the
individual is carrying an authorised user media. Following identification of an authorised medium, the door can be opened manually. The access authorisation is signalled visually but also
acoustically if this option is required.
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3.2 Structure
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Item Internal fitting. Item External fitting.
1–10 Internal fitting 11–16 External fitting
1 Internal lever handle 11 Backplate
2 Threaded pin 12 Coupling unit with direction pin
3 Union nut 13 Frame
4 Cover 14 Union nut
5 Spindle (square pin) 15 Threaded pin
6 M5 screws (2 pieces) with
special washers (2 pieces)
Elongations (2 pieces)
16 Outside lever handle
7 Frame
8 Battery holder
9 Batteries, AA lithium
(2 pieces)
10 Backplate with screws
TouchGo option
Plastic sleeve for spindle
(Delivered assembled)
Plastic sleeve for connection mandrel
(Delivered assembled)
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3.3 Scope of delivery
• 1 inside unit • 1 antenna cable
• 1 external fitting • 2 batteries, AA lithium
• 1 coupling unit • 1 drilling template
• 1 direction pin • Screws and elongations depending on
variant
• 1 spindle • Crimping tool (option)
• 1 inside lever handle • Adapter for programmer 1355-42B (option)
• 1 outside lever handle
Overview of backplates
The backplates of the internal fitting are the same as the ones for the external fitting. “Narrow-wide variant”: The backplates of the internal fitting and the external fitting are different.
1 2 3 4 65 7 8
Item Backplate designation
(profile hole measurement in mm)
1 PZ 98 / SK 105
2* PZ 85, 88, 90, 92
RZ 94
AU 90
3 PZ 70, 72, 78
RZ 74, 78
4 Blind
5 PZ 98,
SK 105
6* PZ 85, 88, 90, 92
RZ 94
7 PZ 70, 72R, 78
RZ74, 78
8 Blind
* *Version described in this document
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Key
Abbreviation Meaning
PZ 17mm Europrofile
RZ 22mm Swiss round profile
SK Scandinavian oval
AU Australia oval
JP Japanese round profile
This document describes the PZ version.
Overview of cylinder support
(Option)
1 2 3 4
Item Cylinder support
Profile Hole spacing, centre distance
(mm)
1 RZ 72, 78
2 RZ 74, 94
2 PZ 70, 78, 85, 90
4* PZ 72, 88, 92
* *Version described in this document
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3.4 Technical data
Data transfer
RFID
TouchGo c-lever E310 ver-
sion:
RCID and RFID
TouchGo c-lever E110 ver-
sion:
RCID (no RFID)
Body
Lever handle Stainless steel
Frame Zinc
Cover Stainless steel
Antenna cover Synthetic material
Power supply
Batteries 1.5V, AA lithium
Ambient conditions
1
Protection type External fitting IP55
Internal fitting IP40
Temperature External fitting -25°C – +70°C
Internal fitting -0°C – +50°C
The temperature range can
be reduced based on the specification of the batteries
used.
Humidity 0%–95% rH, non-condensing
Climate Unsuitable for use in highly
corrosive atmospheres
(chlorine, ammonia).
Rooms Not to be used in environ-
ments where there is a risk
of explosion.
Media technology
RFID LEGIC advant
prime
MIFARE DESFire
classic
TouchGo c-lever version: RCID
Standards
Fire protection DIN 18273 tested in accord-
ance with EN 1634-1
EI290-C
DO 20.31
EN179 According to test certificate:1 0432 - BPR - 0061 (Kaba);
1
0432 - BPR - 0003 (BKS);
0432 - BPR - 0005 (Dorma)
Protection class EN 1906 class 0
1
EN1906 class 2 for ES1 - TBD
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1
In accordance with
DIN18257
1
WB2 in accordance with
B5351
Austria
Usage class EN1906 class 4
Cycles
Battery life at 20°C approx. 150,000 cycles (con-
figuration: whitelist without
acoustic signal)
The configuration influences
the battery life
¹ Certification not yet complete.
3.4.1 Dimensions
102
91162
298
LM
4025
Ø 8
Ø 8
M5
21
21,1
21,1
21,1
21,1
±42°
±42°
102
91162
298
LM
5425
Ø 8
Ø 8
M5
21
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3.4.2 Conformity
This product conforms to the EU directives
2014/53/EU Radio Equipment Directive
2011/65/EU RoHS Directive
You can download the original declaration of conformity in PDF format at www.kaba.com/con-
formity.
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4 Installation
This chapter describes the installation of the product.
4.1 Installation requirements
4.1.1 General
An accurate installation of all components is a basic requirement for a properly functioning
device. The following installation instructions must be adhered to.
4.1.2 Door thickness
Requirements
• Minimum door thickness: 38mm
• Maximum door thickness: 100mm
See also section Determining screw length.
4.1.3 Mortise lock
• Make sure that a mortise lock with key-operated latch function is used.
Mortise locks with key-operated latch function enable mechanical opening via the locking
cylinder.
4.2 Replace c-lever with c-lever pro
Replacement plate
• If the c-lever being replaced in the upper area leaves marks on the door, a replacement
plate can be used.
Thickness of the replacement plate: 1.5 mm
Check whether the existing locking cylinder can be used
• Measure dimension A on the c-lever being replaced (inner and outer side).
A
• A = 23.3mm: The existing locking cylinder can be used.
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• A = 18.3mm: Measure cylinder standoff B on the c-lever being replaced and compare it
with the minimum dimension in the table.
A AB
B
c-lever pro
Without replacement plate With replacement plate
Minimum
cylinder standoff B: 2.7 mm* 4.2 mm*
• If the measured cylinder standoff B is less than the *minimum dimension of the inside or
outside, the locking cylinder must be replaced.
4.3 Spindle standoff
• The door thickness, backplates and lever handle type must be taken into account when
determining the length of the spindle.
Lever handle type “A” spindle standoff mm
HA 46 – 70
A
HB 46 – 63
HC, HO, HQ 46 – 50
HD 46 – 71
HL 46 – 92
HM 46 – 68
HN 46 – 85
HP 46 – 72
KD 46 – 46
KD angled 46 – 56
4.4 Drilling fixing holes
(Only for standard fixing)
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4.4.1 With drill jig / door side 1
NOTICE
The integrated mortise lock may be damaged or destroyed.
To avoid damage, remove the lock from the mortise before drilling.
ü Existing fitting is removed
ü Mortise lock is installed
1. Position the drill jig with guide pin for cylinder (without mount) on the door from the outside.
2. Insert the pin for the spindle through the lock hub.
3. Fasten the drill jig to the door with a C-clamp.
ð The drill jig is connected securely to the door leaf.
4. Remove the guide pin for the cylinder and the pin for the spindle.
5. Remove the mortise lock.
6. Note: Do not drill through the door.
Drill the fastening hole Ø13mm up to the lock mortise.
ø9 mm
ø13 mm
7. Drill the fastening hole Ø9mm up to the lock mortise.
8. Remove the drill jig and C-clamp.
9. Clean the lock mortise.
10. Insert the mortise lock.
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4.4.2 With drill jig / door side 2
NOTICE
The integrated mortise lock may be damaged or destroyed.
To avoid damage, remove the lock from the mortise before drilling.
ü Mortise lock installed
1. Position the drill jig with guide pin for cylinder on the door.
2. Insert the pin for the spindle through the lock hub.
3. Fasten the drill jig to the door with a C-clamp.
ð The drill jig is connected securely to the door leaf.
4. Remove the guide pin for the cylinder and the pin for the spindle.
5. Remove the mortise lock.
6. Drill the fastening hole Ø13mm up to the lock mortise.
ø9 mm
ø13 mm
7. Drill the fastening hole Ø9mm up to the lock mortise.
8. Remove the drill jig and C-clamp.
9. Clean the lock mortise.
10. Insert the mortise lock.
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4.4.3 With drilling template / door side 1
NOTICE
The integrated mortise lock may be damaged or destroyed.
To avoid damage, remove the lock from the mortise before drilling.
ü Existing fitting removed
ü Mortise lock installed
A = B
A
B
Handle axis
c-lever pro
c-lever
Option ES1
21,5
162 89,5
8
ø25
[mm]
ø9
ø9
ø13
Bohrschablone c-lever pro, Version HAC
11.2016 1220020104
100 90 80 70 60 50 40 30 20
100 90 80 70 60 50 40 30 20
1. Place the spindle through the lock hub.
2. Position the drilling template over the spindle and align it parallel to the forend.
3. Mark the drill holes.
ð Drill holes for the fastening holes are marked on the door leaf.
4. Remove the mortise lock.
5. Note: Do not drill through the door.
Drill the fastening hole Ø13mm up to the lock mortise.
ø13 mm
ø9 mm
6. Drill the fastening hole Ø9mm up to the lock mortise.
7. Clean the lock mortise.
8. Insert the mortise lock.
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