Dormakaba C800 Installation Instructions Manual
C800 Cylindrical Lever Set
Installation Instructions
76013497 02/18 www.dormakaba.us
1.1.1 Place latch into door edge.
Orient such that the beveled edge of latch
faces door jamb.
1.1.2 Secure with two 8-32 x 3/4” combo screws.
PART LIST
1- IC CORE
2- OUTSIDE IC LEVER
3- OUTSIDE ROSE
4- OUTSIDE ROSE INSERT
5- THRU BOLT RETAINER
6- CHASSIS
7- INSIDE ROSE
MOUNTING PLATE
8- 10-32 X 1-1/2” SCREWS (X2)
9- INSIDE ROSE
10- LEVER INSERT
11- INSIDE LEVER
12- LATCH
13- 8-32 X 3/4” COMBO
SCREWS (2)
14- OUTSIDE CONVENTIONAL
CYLINDER LEVER
15- CONVENTIONAL CYLINDER
Beveled
edge
Latch bolt
extension
Latch bolt with
extension & sleeve
Latch bolt
sleeve
1.2.1 Connect latch bolt
extension to latch
bolt.
1.2.2 Slide sleeve over
top of both,
extension and
latch bolt.
1.2.3 Extension can be
oriented in either
direction.
Adjust for door thickness
NOTE: Lock comes adjusted for
1-3/4” door from the factory.
1.3.1 Align so center of chassis is in
line with center of latch.
1.3.2 Slightly separate thru-bolt
retainer from outside rose
assembly.
1.4.1 Hold lock
assembly in
place.
1.4.2 Thread inside
rose mounting
onto chassis
until snug
against door.
1.3.3 Rotate outside rose assembly
to adjust for proper door
thickness.
1.3.4 Realign thru-bolt retainer with
outside rose.
Install chassis
1.3.5 Slide lock assembly into face of door.
Be sure to engage the inner latch
mechanism of the chassis with the back of
the latch as shown.
Center of
latch
Chassis
Latch or
latch bolt
with
extension
1.5.1 Push inside rose onto
inside rose mounting
plate.
• Orientation: rose notch
faces downward.
NOTE: Be sure lever insert
is inserted into inside lever
prior to installation.
1.5.2 Push inside lever
onto spindle until
it clicks into place.
Spanner
wrench
Rose
mounting
plate
Chassis
Outside rose
assembly
Thru-bolt
retainer
Inside
lever
Inside
rose
Spindle
Inside
rose
mounting
plate
Rose
notch
location
1.6.1 Insert strike as shown, and secure with
two 12-24 x 1” combo screws.
STRIKE PART LIST
1 - STRIKE PLATE
2 - DUST BOX
3 - 12-24 X 1” COMBO-SCREWS
Non-wood doors
3
2
1
Tools required
#2 Cross drive screwdriver
Flathead screwdriver
1 Cylindrical lock installation
1.1 Install latch
Fig 1
1.2 Optional extension instructions
Fig 2
1.3 Install lock assembly
Fig 3
1.4 Install inside rose insert
Fig 4
1.4.3 Ensure mounting
plate is aligned
with holes in door.
1.4.4 Secure mounting
plate to chassis
using two
10-32 x 1-1/2”
screws.
1.5 Install rose
Fig 5
1.6 Install strikes
Fig 6
2
10
9
8
7
1
3
13
12
11
14
15
4
5
6
76013497 02/18 www.dormakaba.us
REMOVAL
5.1 Insert key in outside lever.
5.2 Turn CLOCKWISE and hold at 45°.
5.3 Using pick, depress lever catch
through pick hole and remove
lever.
5.4 Remove key. (Fig 10A/10B)
5.5 Remove lever insert and cylinder.
REINSTALLATION
5.6 Replace with new cylinder and
reinstall lever insert. (Fig 10C)
Be sure tailpiece is horizontal.
(Fig 10D)
5.7 Press outside lever onto spindle
until it contacts lever catch.
(Fig 10E)
5.8 Insert key, turn CLOCKWISE and
hold at 45°.
5.9 Press lever fully onto spindle until
it clicks into place.
5.10 Release key.
REMOVAL
4.1 Insert control key into IC core.
4.2 Rotate key 15° clockwise.
4.3 Remove core and tail piece
from lever.
NOTE: DO NOT REMOVE the rubber
stopper or security disc from the IC
cylinder tailpiece. (Both parts are
necessary on 6 & 7 pin cores.)
4.4 Using a flathead screwdriver,
retract lever catch inside
spindle and remove lever.
REINSTALLATION
4.5 Press lever onto spindle until
it snaps into place.
4.6 Install tail piece in the core.
4.6.1 Insert control key into
the core.
4.6.2 Rotate key 15°
clockwise.
4.6.3 Push core fully into
lever and turn
counter-clockwise 15°
(home position), and
remove the key.
6.1 Position inside dummy rose mounting plate on the door.
• Orientation: Lever catch facing towards door edge.
6.2 Secure to door using four #8 combo screws.
6.3 Push rose onto rose insert.
• Orientation: Rose notch faces downward.
6.4 Push inside lever onto spindle until it clicks into place.
SINGLE DUMMY TRIM: C801
6.1 Slide outside dummy rose mounting plate into through-
bolt holes on door.
• Orientation: Lever catch faces towards the door edge.
6.2 Align inside dummy rose insert and secure to door using
two #8 combo screws and two 10-32 x 1-1/2” screws.
6.3 Push roses onto dummy rose mounting plates.
• Orientation: Rose notches facing downward.
6.4 Push levers onto spindles until
they click into place.
DOUBLE DUMMY TRIM: C802
IC core
IC core lever
IC core
IC core lever
Lever
catch
Rose
mounting
plate
Rose
notch
Lever
catch
Door
edge
Rose
Inside rose
insert mounting
plate
10-32 x 1-1/2”
screws
#8 combo
screws
Lever
catch
Outside rose
mounting plate
Door
edge
45°
45°
Fig 10A
Fig 10B
Fig 10C
Fig 10E
Pick hole
Pick
Cylinder
Lever
insert
Tailpiece
(horizontal)
Lever
catch
IC cylinder
tailpiece
Rubber
stopper
Security
disc
OUTSIDE
TIMING INSTRUCTIONS:
2.1 Install lock on door.
2.2 Remove both inside
and outside levers.
LEFT HAND DOOR
LH/LHR
INSIDE
Hinge
Hinge
Exterior side of door
Interior side of door
Left hand door (LH)
Left hand reverse
door (LHR)
Right hand reverse
door (RHR)
Right hand door (RH)
Handing reference
C801
C802
TIMING INSTRUCTIONS:
3.1 Install lock on door.
3.2 Remove inside and/
or outside levers and
cylinders
860 = inside lever only
865 = inside lever only
870 = outside lever only
872 = inside and outside levers
Key spindle
2 C877/C866 Timing instructions
Fig 7
Tools required
Flathead
screwdriver
Lever pick
Key spindle
indicator
OUTSIDE
Rotate key spindle fully COUNTER-CLOCKWISE.
Indicator will pointing DOWNWARDS.
Install outside cylinder and lever.
Rotate key spindle fully CLOCKWISE.
Indicator will pointing DOWNWARDS.
Install inside cylinder and lever.
CHECK THE LOCK OPERATION BEFORE
SHUTTING THE DOOR.
OUTSIDE
OF DOOR:
INSIDE
OF DOOR:
(Interchangeable Core locks:
leave levers in place and
remove cores and tail pieces)
TIMING INSTRUCTIONS:
2.1 Install lock on door.
2.2 Remove both inside
and outside levers.
Rotate key spindle fully COUNTER-CLOCKWISE.
Indicator will pointing UPWARDS.
Install outside cylinder and lever.
Rotate key spindle fully CLOCKWISE.
Indicator will pointing UPWARDS.
Install inside cylinder and lever.
CHECK THE LOCK OPERATION BEFORE
SHUTTING THE DOOR.
OUTSIDE
OF DOOR:
INSIDE
OF DOOR:
(Interchangeable Core locks:
leave levers in place and
remove cores and tail pieces)
RIGHT HAND DOOR
RH/RHR
Key spindle
indicator
INSIDE
3 C860/C865/C870/C872
Timing instructions
Fig 8
INSIDE / OUTSIDE OF DOOR:
3.3 Rotate key spindle fully COUNTER-CLOCKWISE.
3.4 Install cylinder(s) and lever(s).
(See steps 5.7 - 5.10 and 4.5 - 4.6 in Sections 4 and 5.)
(Interchangeable Core locks:
leave levers in place and
remove cores and tail pieces)
4 Removing & reassembling interchangeable core lever
Fig 9
Lever
catch
5 Removing & reassembling standard cylinder lever
(cylinder changes)
Fig 10D
IncorrectCorrect
6 Dummy trim installation
Fig 10
Fig 11
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