Dorma CS 80 MAGNEO Technical Documentation Manual

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DORMA CS 80 MAGNEO

CS 80 MAGNEO

Automatic sliding door operator

Technical Documentation

Read the manual before the assembly carefully!

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DORMA CS 80 MAGNEO

Dear customer,

Thank you for buying a product from our product range.

The DORMA brand stands for first-class and scrutinised quality products offering extremely high safety standards.

This documentation contains important information for the safe installation of the system. Please read these instructions thoroughly before you mount, install and use the CS 80 MAGNEO.

Keep these instructions for further reference and make them available to other users.

Yours faithfully, The DORMA-Team

Required tools:

Tape measure or folding rule respectively

Water level

Pencil

Drilling machine

Masonry drill bitØ6mm

Metal drill bitØ3and8mm

Socket wrench (10 mm)

Flat-bladed screwdriver for connection terminals of control unit.

Crosstip screwdriver for countersunk screws of wall connection.

Allen key, 4mm

Combination wrench, wrench size 10 mm and 13 mm

Long-nosed pliers for connection to terminals.

Adequate screws and wall plugs for the prevailing structures, in case they are not made of brickwork or concrete.

Additionally for DORMA MANET fixing:

Allen key, 3 mm and 5 mm

Translation of the original documentation

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DORMA CS 80 MAGNEO

Contents

Page

1. Safety instructions 4 - 6

2. Functional Characteristics 7 - 8

3. Technical data and features 9

4. System overview 10

5. Before mounting 11

6. Installation instructions for on-wall mounting 14

7. Installation instructions for in-wall mounting

8. Connection diagrams 28

9. Cable channel 29

10. Connection of closing edge protection 30

11. Commissioning 31

12. Operation instructions 33 - 34

13. Commisssioning and maintenance according to DIN 18650-2, 5.1-5.4 35

14. Troubleshooting instructions 36 - 37

Manufacturer's declaration 38

Declaration of conformity 39

22-27

-13

-21

-32

REMARK

ADVISE

ATTENTION Here we will inform you of dangers that might cause damage to property

A remark will call your attention to important information that will facilitate your work with the CS 80 MAGNEO.

An advice will warn you that you could damage the CS 80 MAGNEO and explain how to avoid this.

or injure or kill people.

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DORMA CS 80 MAGNEO

1. Safety Instructions

1.1 Specified standard operation CS 80 MAGNEO

The is only designed to open and close with an admissible weight from 20 kg to 80 kg per door panel.

Do not allow children to play with the or rigidly mounted adjustment and/or

CS 80 MAGNEO

control devices. Keep remote controls out of reach of children. A door kit is provided to make the connection with the door leaf.

1.2 Product-specific characteristics CS 80 MAGNEO

The is suitable for application in escape routes, on fire and smoke doors on exterior doors.

nor

neither nor

1.3 Standards, laws, codes and regulations

Residual risks

Automatic doors might cause hazards by crushing, shearing, hitting and drawing-in. Depending on the structural conditions, the door version and the safety equipment, residual risks cannot be excluded.

CS 80 MAGNEO as low-energy product according to German DIN 18650 (German Industrial Standard)

According to the German Industrial Standard DIN 18650, the movement range of an automatic door always has to be protected (amongst others) by safety sensors. However, there are special requirements for low-energy systems.

CS 80 MAGNEO

The meets the requirements of a low-energy operator according to the standard by fulfilling the following requirements:

Reduced operating speeds (reduced dynamic forces at the door panel/contact forces)

Force limitation (reduced static forces at the door /contact forces)

Danger spots at closing edges

Automatic doors might cause hazards by crushing, shearing, hitting and drawing-in at the different closing edges.

Secondary closing edge

small and light interior doors

panel

Main closing edge

Required protection equipment for CS 80 MAGNEO according to DIN 18650

The German Industrial Standard DIN 18650 stipulates different requirements regarding the protection of the above-mentioned danger spots. Systems with CS 80 MAGNEO offer the following benefits:

The system does not have to be equipped with additional protection equipment (not

compulsory). The application of safety sensors at the closing edges as additional protection measure is

optional and lies in the discretion of the person performing the installation of the door system - under consideration of the result of the individual risk assessment (please also refer to Risk assessment , page 4).

Altogether the system offers a high safety standard!

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DORMA CS 80 MAGNEO

Safety requirements according to DIN 18650 in the Full Energy mode

The actuating forces are also limited in this mode. However, due to the higher contact forces that can occur, a safety kit must be installed. This must be done by a specialist in accordance with DIN 18650 or equivalent national safety regulations.

Risk assessment on the part of the installer

Special spatial conditions and certain user groups might make it sensible to equip the application with safety sensors even when the system is operated in Low-Energy-Mode.

Whether this is required or not has to be assessed with the aid of an individual risk assessment and must be considered during the planning of the system and by the manufacturer, i.e. the party performing the installation of the system.

We would therefore ask you to have a look at our risk assessment form , which is available on our homepage and will help you to perform the risk

www.dorma-magneo.com

assessment.

Special requirements regarding the protection of people in need of protection

In case the risk assessment reveals that there is a health risk or risk of injury when the door hits a user in an unacceptable way, additional protection via safety equipment (connection of safety sensors) is required. This is especially necessary when people in need of protection (children, elderly people or disabled people) use the door. These safety devices must be installed by a specialist in accordance with DIN 18650 or equivalent national safety regulations.

1.4 Limitation of liability CS 80 MAGNEO

The must only be used according to its specified standard operation.

DORMA GmbH + Co. KG

unauthorized modifications of the .

will not accept any liability for damages resulting from

CS 80 MAGNEO

1.5 Documentation

Using control elements, making adjustments or performing procedures that are not described herein might cause electric shocks, danger caused by electric voltage/current and/or dangers due to mechanical incidents. It is important for your personal safety to abide by the instructions mentioned in this documentation. An incorrectly performed installation of the system might cause serious injuries.

Please keep this documentation for later reference.

1.6 General information regarding the installation of the system

The CS 80 MAGNEO must be disconnected from power supply (de-energized) when performing mounting or installation work. Remove the power plug, or, in case of permanent power supply, switch off fuse.

Secure the working area against unauthorized access of other people.

Falling items or tools might cause injuries. In any case, the way of mounting and the mounting equipment, like for example screws

and wall plugs, have to be adequate with regard to the structural conditions (concrete, wood, plasterboard etc.)

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DORMA CS 80 MAGNEO

As soon as you have relaxed the screws of the end stop, both the end stop and the carrier could fall out of the operator. Therefore you should always hold the operator straight.

Pay attention that no water or other liquids drop on or into the .

The carrier contains strong permanent magnets and must not be removed. Never stick metal objects inside the openings of the .

CS 80 MAGNEO

Otherwise you could sustain an electric shock. Never put you hand inside the in order to avoid injuries.

Only specially qualified staff may open the power supply housing.

Lay the power cord so that nobody can trip over the cable or unplug it by mistake.

Do not operate the when the power cord is damaged.

Always pull at the plug and never at the cable when unplugging the power supply.

Only operate the mains switch at the header profile while the door stands still or is

CS 80 MAGNEO

permanently open. No pushbuttons/switches, pictures etc. must be located within the door's movement

range. Baseboards have to be removed if required. Following the successful installation of the system, you have to check the settings as well

as the and the safety devices for proper functioning.

CS 80 MAGNEO

The installation described herein is only an example. Structural or local conditions,

available tools or other conditions might suggest a different approach.

· This device must not be disposed of as domestic waste.

CS 80 MAGNEO - Awarded safety

Developed according to the latest safety standards:

Low-Energy-Mode in accordance with DIN standard

Tested Safety

- mark

The TÜV certificate and the certificate can be obtained from the manufacturer on demand.

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DORMA CS 80 MAGNEO

2. Functional Characteristics

2.1 General information

The is a single-panel

CS 80 MAGNEO

electromechanical sliding door operator for small and light interior doors with an admissible weight from 20 kg to 80 kg per door panel. The opening and closing speed respectively depend on the weight of the door panel and can be adjusted via a potentiometer (infinitely variable).

2.2 Commissioning

During the first commissioning of the operator, the facility operator has to perform a learning cycle according to the commissioning instructions. When the facility operator connects the system to the power supply (plugs it in) the light indicator at the operator will blink and the operator has no function. The door can be opened and closed manually. Following the learning cycle the light indicator goes on and the operator is ready for operation.

2.3 Energy modes

With the aid of a sealed switch (located inside the operator), the system can be switched from Low-Energy-Mode to FullEnergy-Mode (mandatory installation of safety devices).

Low-Energy-Mode (Standard)

According to the standard (DIN 18650) the force with which a door panel hits an obstacle must be limited when a system is operated in Low-Energy-Mode. Therefore the operator moves the door panel at correspondingly low speed and no additional safety sensors are required. The potentiometer (located inside the operator) can only be used to reduce the speed.

Full-Energy-Mode

The forces are limited in this mode as well. Due to the increased contact forces, safety equipment is compulsory in most cases.

The speed is infinitely variable with the aid of a potentiometer (located inside the operator). The closing cycle always remains in LowEnergy-Mode.

2.4 Operation modes OFF:

AUTOMATIC:

PERMANENT OPEN:

When the system is delivered, the

MAGNEO

An external program switch is required to change the operation mode.

2.5 Functions in AUTOMATIC Mode Push & Go

As soon as the door is moved manually into opening direction by approximately 10 mm, the operator will automatically move the door panel further in the desired direction. The door closes automatically.

Permanent Open via double-click

A double-click on the pushbutton (activate the pushbutton twice in quick succession) will open the door. When you double-click on the button for a second time or move the door panel by hand, the door will close.

Opening/closing via pushbutton

As soon as you push the button or move the door manually the door will open. When you push the button for a second time or move the door panel by hand, the door will close.

The operator is switched off. You can move the door by hand.

When the system has been activated via pushbutton, radio remote control or similar, the operator opens the door and closes it on expiry of the adjusted hold-open time.

The operator opens the door and holds it in "open" position until it receives another signal.

CS 80

is adjusted to AUTOMATIC Mode.

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DORMA CS 80 MAGNEO

Express-Function

The door can be moved manually in ist operational direction and there will be no extra resistance. However, when the maximum speed is exceeded, the operational resistance will increase in line with the speed by which it is exceeded. As soon as the user has released the door panel, the operator will softly slow it down to maximum speed. This function is activated during all opening and closing cycles.

2.6 Safety functions

Static forces in Low-Energy-Mode

The system does not exceed a value of 67 N during opening and closing cycles.

Opening cycle

As soon as the door hits an obstacle during an opening cycle, it will immediately stop and remain in its position for 3 seconds. Then the operator will try to continue the opening cycle. If the door panel hits an obstacle three times during an opening cycle, it will close.

Closing cycle

When the door panel hits an obstacle while closing, it will immediately stop and perform an opening cycle.

2.7 Safety sensors

You can install sensors to detect obstacles. According to DIN 18650, an automatic sensor test can be activated or deactivated via the DIP switches located inside the operator.

The door will stop immediately when the sensor detects an obstacle during an opening cycle and will continue the cycle as soon as the obstacle has been removed. In case the obstacle is not removed, the door will close on expiry of the adjusted holdopen time.

The door will stop immediately and reverse when the sensor detects an obstacle during an closing cycle. This function is not activated while the door is in "closed" position (then the sensor is deactivated).

2.8 Power failure

In the event of a power failure, the door can be opened and closed by hand.

However, in this case the operator does not slow down (brake) the door panel, so that the user has to move (hold) it all the way by hand.

As soon as the voltage returns, the operator will automatically perform a position initialization.

During this position initialization, it is essential that the movement range of the door is free of obstacles.

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DORMA CS 80 MAGNEO

3. Technical data and features

Power supply:

Power supply: 220 230 V AC ±10%; 50/60 Hz Fuse protection (by others): 10 A Cable type: max. 3 x 1.5 mm²

Power consumption without external accessories:

Stand-By-Mode: 3.7 W Automatic-Mode: max. 60 W

General information:

Temperature range: 0-40° C Operating noise of operator: max. 55 dB (A) Door panel height: max. 3000 mm Door panel weight: 20 kg - 80 kg

Weight of operator:

max. movement range

875 mm 1000 mm 1125 mm

Operator length

without cover

1750 mm 2000 mm 2250 mm

Weight of operator

8.6 kg

9.4 kg

10.2 kg

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DORMA CS 80 MAGNEO

8 7 6 5 4 3 2 1

4. System overview

CS 80 MAGNEO

Control unit and connection terminals for external accessories

Actuated opening direction

Control unit and connection terminals for external accessories

DIP switch

LED light indicator

Potentiometer hold-open time

Connection terminals for external accessories

Power supply

Reset button Start learning cycle

Potentiometer speed

Energy mode switch (Full-Energy/Low-Energy) (located below the seal)

Mains switch

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DORMA CS 80 MAGNEO

5. Before mounting

Basic requirements:

Work on electrical equipment may only be performed by properly qualified staff (electricians).

The floor has to be level.

Glass door panels have to be made of safety glass.

The connection cables for external accessories (program switch etc.) must be located in the close range of the operator before starting the installation of the system.

With in-wall mounting, the wall must not be closed before the system has been mounted.

When the system is installed with permanent power supply (the cable comes directly out of the wall), ensure that the power supply line is dead (de-energized) during installation.

The power supply line, max. 3 x 1.5 (Schuko-type shockproof socket or permanent power supply) must have a 10 A fuse protection.

Opening direction:

The connections of the operator are always located on the side where the door is when it is in closed position.

Therefore the operator is symmetrical and can be turned the way you require it. This installation instructions show the system with connection on the right side. Thus the installation with connection on the left side is realised laterally reversed.

Please note:

In case you require additional accessories, please contact your local dealer. If you have technical questions or require help during the installation of the system, please contact our hotline under the following number:

Please call the following number in case of technical problems or further questions:

The cable of the power supply line has a length of 2.5 m. Thus a Schuko-type shockproof socket (230 V AC, 50/60 Hz) must be available within this distance.

For in-wall mounting:

When installing the socket, please remember that you should be able to reach it by hand.

01462 477 602

max. 2200 mm

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DORMA CS 80 MAGNEO

In order to facilitate the cabling inside the operator, all cables should have a length of at least 250 mm.

For on-wall mounting:

If you want all connection cables that are coming out of the wall not to be seen after the installation (only possible with permanent power supply), they have to come out of the wall within an area of 60 x 60 mm on the side where the connections of the operator are located.

Installation with permanent power supply:

When the system is installed with permanent power supply, the internal power supply socket has to be removed.

Proceed as follows: Relax the screws at the end stop and move the end stop to the centre of the system.

Do not remove or screw down the end stop.

60 mm

min. 250 mm

Then relax the screw in the cover of the power supply housing and remove the cover (on the side where the connections are located).

Keep the cover and the screw in a safe place as you will require it later.

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DORMA CS 80 MAGNEO

Open the cover of the control unit

careful housing by levering it out with the tip of a screwdriver.

flat-bladed

Relax the screws of the connection terminals and remove the internal Schuko-type shockproof socket.

Then close the cover of the control unit housing. Move the end stop to the end of the channel and screw it down.

The end stop must not overlap.

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DORMA CS 80 MAGNEO

6. Installation instructions for on-wall mounting

Mounting procedure

If there is a door frame, you have to shim the angle brackets with the shim plate (optional).

1. Auxiliary lines for positioning purposes

See bottom of this page.

2.a Installation without shim plate

See Page 15 and 16.

2.b Installation with shim plate

See Page 17.

3. Further installation

See Page 18 21.

Reference lines for positioning purposes.

For the installation without shim plate

Mark the centre of the passage on the wall.

For the installation with shim plate

Mark the centre of the passage on the wall. Please have a look at the table for the

required dimension for your operator.

corresponds to the operator length.

Now mark the reference line. Always mark the reference line on the side of the main closing edge.

1750 2000 2250

437.5 500 562.5

L/4

In case the door panel shall not be positioned in the centre of the passage, the bracket or shim plate has to be shifted by the desired dimension.

L/4

875 1000 1125

Secondary closing edge

L/4

Main closing edge

Reference

line

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DORMA CS 80 MAGNEO

Reference

line

875 1.000 1.125

810 935 1.060

1.750 2.000 2.250

575 700 825

With

wooden door panel:

= Door panel height + 78 mm With glass clamping rail: = Door panel height + 114 mm

With DORMA MANET single-point fixings = Door panel height + 74 mm

Dimension X has to be measured at the highest point of the floor within the movement range of the door system.

The "closed" position is always located

on the side where the connections are.

Dimension L (Length of operator and

fixing bracket) is measured without end caps.

Take dimension from floor level; then

position and mark the upper edge of the fixing bracket onto the wall.

Side with

connections

Closed position

Passage width (PW)

Projection

Projection max. 65 mm

6mm

The distance between the bottom edge of the door panel and the floor should amount to 6 mm, however, it must not exceed 8 mm.

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DORMA CS 80 MAGNEO

Before drilling the holes, check if there are cables or pipes in the close range of the drill holes.

Position the fixing bracket onto the centre line.

Ensure that the bottom vertex of the triangle is located exactly on the centre line.

Align the fixing bracket so that it is level. Fix the bracket with screws

(one screw respectively per one oblong hole on each side).

Use adequate wall plugs and screws depending on the prevailing structure when fixing the bracket. The supplied screws and wall plugs are suitable for concrete and brickwork.

Recheck the fixing bracket for exact positioning.

Drill the further holes through the drill holes in the fixing bracket and fix the bracket with at least 12 screws.

The load-bearing capacity of the fixing bracket must amount to at least 240 kg.

Center line

In case of uneven walls you have to shim the bracket so that it does not bend.

Use the enclosed distance plates in different sizes for this purpose.

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DORMA CS 80 MAGNEO

Mounting with shim plate

Position the shim plate at the reference line. Calculate the dimension from the floor to the

upper edge of the shim plate as follows:

Door panel height + 78 mm

When using DORMA MANET single-point fixings:

Door panel height + 74 mm

Align the shim plate so that it is level and mark the drill holes.

Before drilling the holes, check if there are cables or pipes in the close range of the drill holes.

Drill the marked holes and fix the shim plate.

Use adequate wall plugs and screws with respect to the prevailing structure.

The supplied screws and wall plugs are suitable for concrete and brickwork.

The load-bearing capacity of the fixing bracket must amount to at least 240 kg.

Reference line

In case the frame is ticker than 10 mm, you have to underlay the shim plate with the enclosed distance plates so that it is flush with the door frame.

Use 12 screws to fix the bracket to the shim plate.

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DORMA CS 80 MAGNEO

Adhere 3 pieces of felt equally onto the bracket.

The openings of the door panel suspension have to point to the front

When using MANET fixings, the door panel suspensions have to be unscrewed.

Fix the operator below the bracket with 6 hexagon screws (lock screws) .

(8 Nm)

You will have to move the carrier in order to reach all 6 holes

Connection of 230 V permanent power supply

Work on electrical equipment may only be performed by properly qualified staff (electricians). Before starting with the installation, make sure that the power supply line is dead (de-energized).

Relax the end stop and move it to the centre of the system (see page 11, picture in the middle). Cut the leads to length, dismantle them and connect L1 and N to the connection terminals of the power supply.

35 mm

6mm

150 mm

Lever out the cover at the control unit housing with the aid of a screwdriver.

Lay the grounding line through the housing of the operator as shown in the picture and connect it to the grounding terminal (PE).

The grounding (PE) has to be connected in any case.

Connect all external accessories but the safety sensors. Please refer to the instructions for the cable channel on page 26.

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DORMA CS 80 MAGNEO

Close the cover of the control unit housing. Fix and screw down the cover of the power

supply housing. Move the end stop to the end of the channel

and screw it down thoroughly (see page 13, picture at the bottom).

Inser the panel into the door panel suspension as indicated in the picture, align it so that it is parallel to the wall and screw it down.

When using MANET fixings, please consider the instructions enclosed with the MANET fixings.

The distance between door panel and wall must not exceed 8 mm.

max. 8 mm

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DORMA CS 80 MAGNEO

Locate and fix the provided floor guide rail. Please consider the mounting instructions of

the floor guide.

When adjusting the floor guide you have to make sure that the door panel runs smoothly through the floor guide (does not rub against the floor guide).

Align the door panel with the aid of the adjustment nuts so that it is level.

The distance between the bottom edge of the door panel and the floor should amount to 6 mm, however, it must not exceed 8 mm.

6mm

Relax the screws of the end stop on the side where the connections are and move the door to the desired closed position. Move the end stop next to the door panel and screw down tight (5 Nm).

The end stop may only be moved to the inside by a certain dimension.

875 mm operator => max. 200 mm

1000 mm operator => max. 250 mm 1125 mm operator => max. 300 mm

The end stop must not overlap at the outer edge.

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DORMA CS 80 MAGNEO

Relax the screws of end stop on the other side and move the door to the desired

open position. Move the end stop next to

the door panel and screw down tight (5 Nm).

The end stop may only be moved to the inside by a certain dimension.

875 mm operator => max. 200 mm

1000 mm operator => max. 250 mm 1125 mm operator => max. 300 mm

The end stop must not overlap at the outer edge.

Fix the DORMA logo in the two drill holes. Insert the end caps into the cover.

Depending on the prevailing structural conditions, the end caps can either be cut to length or broke out at the predetermined breaking points.

Please install radio receivers, program switches and/or sensors and lay the cables as indicated in the enclosed instructions.

When the system is operated with a power plug, plug it in.

1. Adhere the 4 provided pieces of foam

rubber equally onto the operator.

2. Fix the black wall connection profiles at

the bottom of the operator on the side where it is connected to the wall. Cut the last profile to length with the aid of a knife.

3. Place the cover onto the operator and

clip it shut. When using DORMA MANET single-point fixings, you have to use the shorter cover (displayed on the

right side). Continue with the commissioning of the system as indicated starting from page 31.

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DORMA CS 80 MAGNEO

7. Installation instructions for in-wall mounting

A = at least L + 120 mm

min. 50 mm

Bottom edge of lintel

With

wooden door panel:

= Door panel height + 75 mm With glass clamping rail:

= Door panel height + 111 mm With DORMA MANET single-point fixings

= Door panel height + 71 mm

Dimension X has to be measured at the highest point of the floor within the movement range of the door system.

The wall must not be closed before the system has been installed.

The connections should always be on

the side where the door panel is when the door is in closed position.

Dimension stands for the operator

length.

Dimension indicates the distance

L/4

from the centre of the passage area to the side of the operator where the connections are located.

The distance between the door panel

and the floor should amount to 6 mm and must not exceed 8 mm.

mind. 70 mm

min. 70 mm

Side with

connections

L/4

Closed position

6mm

The holes for the cables must be sufficiently big and must not have sharp edges.

Please have a look at the table and the drawing for the dimensions regarding your operator.

L/4

1750 2000 2250

437.5 500 562.5

mind. 1870

575

mind. 2120

700

mind. 2370

825

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DORMA CS 80 MAGNEO

Hold the operator in the desired position and mark the end of the operator on the side opposite the connections.

Draw a further line at a distance of 43 mm. Then position the fixing bracket at the second line and mark the drill holes.

Drill the holes and fix the fixing bracket with adequate screws.

Then move the operator over the fixing bracket as far as it will go.

Make sure to position the operator

correctly, i.e. the side with the

connections must be opposite the fixing

bracket.

Never leave the operator on the fixing

bracket without holding it in position as

this would deform the fixing bracket.

Align the operator so that it is parallel to the wall.

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DORMA CS 80 MAGNEO

Then mark the fixing holes through the holes in the operator.

In order to reach all 4 holes, you have to

move the carrier.

Remove the operator and drill fixing holes with a diameter of 4.2 mm for the supplied sheet metal screws.

The sheet metal must at least be 2 mm thick and the subconstruction must at least carry 240 kg.

Then move the operator over the fixing bracket as far as it will go.

The side with the connections must be

opposite the fixing bracket.

Never leave the operator on the fixing

bracket without holding it in position as

this would deform the fixing bracket.

The openings of the door panel

suspension have to point to the front as

you cannot turn them following the

installation of the system.

Fix the operator under the cross girder with the selected screws.

The operator has to be fixed so that it is

exactly level and parallel to the wal.

All connection cables have to be laid in

the close range of the operator at this

point.

The holes for the cables must be

sufficiently big and must not have sharp

edges.

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DORMA CS 80 MAGNEO

Connection of 230 V permanent power supply

Work on electrical equipment may only

be performed by properly qualified staff

(electricians).

Before starting with the installation,

make sure that the power supply line is

dead (de-energized).

Relax the end stop and move it to the centre of the system (see page 12, picture in the middle). Cut the leads to length, dismantle them and connect L1 and N to the connection terminals of the power supply.

Lever out the cover at the control unit housing with the aid of a screwdriver.

Lay the grounding line through the housing of the operator as shown in the picture and connect it to the grounding terminal (PE).

The grounding (PE) has to be connected

in any case.

Connect all external accessories but the safety sensors. Please refer to the instructions for the cable channel on page 29.

6mm

35 mm

150 mm

Close the cover of the control unit housing. Fix and screw down the cover of the power

supply housing. Move the end stop to the end of the channel

and screw it down thoroughly (see page 13, picture at the bottom).

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DORMA CS 80 MAGNEO

Move the end stop to the end of the channel.

The end stop must not fall out of the

operator.

Place the door panel inside the door frame. As the door panel is wider than the doorway, you will have to tilt it.

As it will be difficult to get hold of the

door panel with in-wall mounting, you

should use wooden wedges to help you

to lift the door panel.

Insert the door panel into the door panel suspension, align it so that it is parallel to the wall and screw it down.

Align the door panel with the aid of the adjustment nuts so that it is level.

The distance between the bottom edge

of the door panel and the floor should

amount to 6 mm, however, it must not

exceed 8 mm.

6mm

Page 27

DORMA CS 80 MAGNEO

Relax the screws of the end stop on the side where the connections are and move the door to the desired closed position. Move the end stop next to the door panel and screw down tight (5 Nm).

The end stop may only be moved to the

inside by a certain dimension.

875 mm operator => max. 200 mm 1000 mm operator => max. 250 mm 1125 mm operator => max. 300 mm

The end stop must not overlap at the outer edge.

Relax the screws of end stop on the other side and move the door to the desired

open position. Move the end stop next to

the door panel and screw down tight (5 Nm).

The end stop may only be moved to the inside by a certain dimension.

875 mm operator => max. 200 mm 1000 mm operator => max. 250 mm 1125 mm operator => max. 300 mm

The end stop must not overlap at the outer edge.

The distance between door panel and wall must not exceed 8 mm.

The clearance has to be covered with brushes or similar, if required.

Please install radio receivers, program switches and/or sensors and lay the cables as indicated in the enclosed instructions.

Continue with the commissioning of the system as indicated starting from page 31.

max. 8 mm max. 8 mm

Page 28

DORMA CS 80 MAGNEO

8. Connection diagrams (Only for properly qualified staff!)

In order to facilitate the connection of the wires, the different terminal blocks can be removed with pointed pliers.

Connection terminals 94 95 96

not assigned not assigned not assigned

Approach in case of a short circuit at the connection terminal

1. Remove short-circuit.

2. Switch mains switch off and on again.

1 3

+27VDC

GND

Automatic

GND Permanent

Open

+27VDC

GND

GND Safety sensor test

+27VDC GND

GND Safety sensor test

+27VDC GND

GND

Program switch (optional) Remove jumper before a program switch will be installed

Safety sensor for secondary closing edge Remove jumper before a sensor will be installed

Power supply for external accessories 27 V DC, max. 700 mA

Safety sensor for main closing edge Remove jumper before a sensor will be installed

External activator (e.g. radar motion detector / pushbutton)

1 3

+27VDC GND

GND

Internal activator inside (e.g. radar motion detector / pushbutton)

Page 29

DORMA CS 80 MAGNEO

50 mm

6mm

9. Cable channel

The cables for external accessories (sensors, pushbuttons etc.) have to be laid inside a cable channel as indicated in the picture.

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DORMA CS 80 MAGNEO

8 7 6 5 4 3 2 1

10. Connection of closing edge protection

This work may only be performed by properly qualified staff.

When testable sensors for the protection of the closing edges are connected, the control unit has to be adjusted to the sensors via the DIP switches.

When a sensor is connected to the main closing edge

Set DIP switch 1 to ON and DIP switch 3 to OFF.

When a sensor is connected to the secondary closing edge

Set DIP switch 2 to ON and DIP switch 3 to OFF.

When sensors are connected to the main and secondary closing edge

DIP switch

7 6 5 4 3 2 1

3ON

2ON

1ON

= test high active

OFF

= test low active =

sensor test for secondary closing edge activated

OFF

sensor test for secondary closing edge deactivated

sensor test for main closing edge activated

= sensor test for main closing edge deactivated

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DORMA CS 80 MAGNEO

11. Commissioning

Basic requirements

CS 80 MAGNEO

The is completely mounted.

You can move the door smoothly over

the complete movement range.

General information

When you connect the system to the power supply (plug it in) the green light indicator blinks and the operator has no function. You can access the door manually. In order to make the operator ready for operation, you have to perform a learning cycle. The green LED goes on following the learning cycle. The is now ready for operation and operates in Low-Energy-Mode.

This "approach" describes the commissioning of the standard door system. Accessories and different operation modes can be adjusted after the system has been commissioned. Sensors are connected and adjusted following the successful commissioning of the system. The light indicator (LED) will give you visual feedback. The settings stored during the commissioning of the system can be overwritten by performing a new commissioning.

Learning cycle

In order to start the learning cycle:

The green LED will blink before the first learning cycle.

CS 80 MAGNEO

Apart from during commissioning, a learning cycle has to be performed every time the position of an end stop has been adjusted or the weight of the door has changed.

The door must be open. The operator must be switched on. The movement range of the door must

be free of obstacles.

Press and hold the "Reset" button for more than 3 seconds.

Do not interrupt the learning cycle as the system currently learns all values it requires.

During the learning cycle the door will:

Open twice and close again. The LED will blink green at certain intervals then it will show a permanent green light.

The CS 80 MAGNEO is now ready for operation.

How to switch the system from Low-Energyto Full-Energy-Mode

Only authorized staff (authorization on the part of DORMA required) may switch the CS 80 MAGNEO to FullEnergy-Mode. As there are higher forces in Full-Energy-Mode, the closing edges have to be protected by safety sensors.

Therefore we do not explain how to switch the system to Full-Energy-Mode in these instructions.

Only use the enclosed red screwdriver to perform potentiometer adjustments!

Speed adjustment

speed /

Geschwindigkeit

The maximum speed depends on the weight of the door panel. You can reduce the speed with the aid of the potentiometer (infinitely variable).

Adjustment of hold-open time

The door will close automatically

hold open time /

Offenhaltezeit

on expiry of the adjusted holdopen time following it has reached "open" position. You can adjust the hold-open time infinitely from 5 to 30 seconds with the aid of the potentiometer.

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DORMA CS 80 MAGNEO

8 7 6 5 4 3 2 1

Permanent Open Function via double-click

This function can only be adjusted when a pushbutton is connected. In order to activate this function, DIP switches 4 and 5 at the control unit have to be set to ON position.

Opening/closing via pushbutton

This function is only available with pushbutton or Push & Go Function.

In order to activate it, DIP switches 4, 5 and 6 have to be set to "ON" position.

DIP switch

LED light indicator

Reset button Start learning cycle

Potentiometer speed

Potentiometer hold-open time

Closing force

In case the door does not close properly due to the door seals, you can increase the force with which the operator presses the door against the seal.

In order to do so, set DIP switch 7 to ON position.

Connection terminals for external accessories

Mains switch

DIP switch settings

You can activate different inputs at the connection terminals via these switches and thus adjust different operation modes.

No function

OFF = Reduced closing force ON = Enhanced closing force

OFF = Automatic Function activated ON = Permanent Open Function activated

OFF = External motion detector activated ON = External pushbutton activated

OFF = Internal motion detector activated ON = Internal pushbutton activated

OFF = Test low active ON = Test high active

OFF = Sensor test at secondary closing edge deactivated

ON = Sensor test at secondary closing edge activated OFF = Sensor test at main closing edge deactivated

ON = Sensor test at main closing edge activated

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DORMA CS 80 MAGNEO

12. Operating instructions

1. Opening the door in AUTOMATIC Function

When the system is delivered, the

CS 80 MAGNEO

Function. Depending on the installed accessories, the door can be opened in different ways.

Push & Go

As soon as the door is moved manually into opening direction by approximately 10 mm, the operator automatically moves the door panel further in the desired direction. The door closes automatically.

Pushbutton:

Following the activation of the pushbutton (e. g. wall-mounted pushbutton or radio transmitter) the operator opens and closes the door.

Sensors:

Where presence sensors (radar motion detectors or similar) are connected, the door opens automatically as soon as a person approaches the door system. The door closes automatically.

PERMANENT OPEN via double-click

When this function is activated, the door can be opened permanently by double-clicking the pushbutton. In order to close the door, a further double-click on the pushbutton is required. To activate this function set

DIP switch

to position.

Opening/Closing via pushbutton

As soon as you push the button or move the door manually the door will open. When you push the button for a second time or move the door panel by hand, the door will close.

To activate this function set DIP switch to position.

is adjusted to AUTOMATIC

4 and 5

4, 5 and 6

Express-Function

The door can be moved manually along its operational path without extra resistance. When the maximum speed is exceeded, the operational resistance will increase in line with the speed by which it is exceeded. As soon as the user has released the door panel, the operator will softly slow it down to maximum speed. This function is activated during all opening and closing cycles.

2. In the event of a power failure

In the event of a power failure, the door can be opened and closed by hand.

However, in this case the system does not brake the door panel, which means that the user has to move (hold) it all the way by hand.

As soon as the voltage returns, the operator will automatically perform a position initialization.

During this position initialization, the movement range of the door has to be free of obstacles.

3. Adjustments

Only use the enclosed red screwdriver to perform potentiometer adjustments!

Speed adjustment

speed /

Geschwindigkeit

The maximum speed depends on the weight of the door panel. You can reduce the speed with the aid

of the potentiometer (infinitely variable).

Adjustment of hold-open time

The door will close automatically

hold open time /

Offenhaltezeit

on expiry of the adjusted holdopen time following it has reached open position. You can adjust the hold-open time infinitely from 5 to 30 seconds

with the aid of the potentiometer.

Page 34

DORMA CS 80 MAGNEO

4. Closing force

In case the door does not close properly due to the door seals, you can increase the force with which the operator presses the door against the seal. In order to do so, set DIP switch 7 to "ON" position.

5. Internal program switch (optional)

The internal program switch (if available) is installed in the lateral cover on the side where the door is when "closed".

AUTOMATIC

OFF

PERMANENT OPEN

Changing the operation mode

In order to change the operation mode, just adjust the program switch to the desired function.

6. Program switch EPS-S3 (optional)

OFF

AUTOMATIC

PERMANENT OPEN

Changing the operation mode

The EPS-S3 is secured via an individually adjustable 4-digit code.

1. Unlock the EPS-S3 by entering in the code. Original setting =

1-1-1-1.

The last 4 digits always count. In case you entered an incorrect code, just retype the correct code.

EPS-S3

The is unlocked

The LED for the current operating mode

blinks.

2. Adjust the desired operation mode by activating the respective button.

The LED of the selected operation mode lights up.

The EPS-S3 locks automatically 1 minute after its last activation.

Power failure

Following a power failure, the EPS-S3 is adjusted to the operation mode that has been activated before the power failure.

Page 35

DORMA CS 80 MAGNEO

13. Commisssioning and maintenance according to DIN 18650-2, 5.1-5.4

According to DIN 18650, the following points have to be observed:

An inspection and acceptance test according to the below-mentioned checklist has to be

performed before the first commissioning of the system by trained staff (trained by DORMA).

Regular maintenance and inspections have to be performed (at least once a year) under

consideration of our specifications for the CS 80 MAGNEO by properly trained staff.

Documentation of the results in accordance with DIN 18650-2 paragraph 5.1-5.4.

The facility operator has to keep the properly filled-out checklist according to our specifications for at least 1 year.

Checklist (start-up test, maintenance, regular inspections) according to DIN 18650-2, paragraph 5.1-5.4

The system has been installed properly in accordance with the instructions of the manufacturer.

The door panels run smoothly/have been readjusted (if required).

The door works properly (check the opening and closing cycle respectively).

Function of installed activators like radar motion detectors, pushbuttons or remote controls has been checked.

The contactless safety equipment (safety sensors), if installed, has been checked for proper function.

Effective safety equipment has been installed to avoid or protect danger spots between certain parts of the door system and between the door and its structural environment (like for example safety clearances or the protection of the secondary closing edges).

Test badge has been fixed.

The inspection and maintenance work has been documented.

CS 80 MAGNEO

The has to be switched off and secured against unintended and unauthorized switching on before performing maintenance work (cleaning or maintenance).

Care

Only use commercial cleaning agents to clean the operator. Scrubbing cleansers might damage (scratch) the surface of the operator

Page 36

DORMA CS 80 MAGNEO

11. Troubleshooting instructions

Malfunction

The door does not respond. The green LED light indicator is off.

The door does not respond. The green LED light indicator is on.

The green LED light indicator blinks at certain intervals. The door stops during a cycle.

The door moves beyond the adjusted

open or closed position. The red LED light indicator illuminates permanently. The red LED light indicator blinks twice at certain intervals. The red LED blinks 3 times at regular intervals.

Possible cause

No power supply. Loose cable connections.

Damaged power cord. Damaged power plug. The program switch is set to (OFF). The program switch is set to (Permanent Open). The door has been adjusted to Permanent Open Function via double-click. The safety sensors at the door are activated (there is something within the detection range of the sensor). Damaged sensor cable.

No safety sensors are connected. The operator is defective. The learning cycle has not been performed properly. The operator is defective. The door does not run smoothly.

The corresponding end stop has shifted its position.

Defective control unit.

The power mode switch of the door has been switched to another position.

Remedy

Switch on mains switch. Connect cable connections thoroughly. Replace power cord. Replace operator. Set the program switch to the

[0]

desired function. Set the program switch to the

[II]

desired function. Close door via double-click.

Remove obstacles. Adjust safety sensors if required.

Check and replace cables if required. Check and replace jumpers if required. Terminals must be bridged. Replace operator. Restart learning cycle (Page 31).

Replace operator. Check movement range and remove cause for unsmooth running. Check guide rail and floor guide for dirt or wear and clean or replace if required. Readjust end stop and tighten screws. Start learning cycle (Page 31).

Switch mains switch off and on. Replace operator.

Switch mains switch off and on.

Page 37

DORMA CS 80 MAGNEO

Malfunction

The red LED blinks 4 times at regular intervals.

The red LED blinks 5 times at regular intervals.

The red LED blinks 6 times at regular intervals.

The red LED blinks 10 times at regular intervals.

Humming noise while door is in end position. The door panel vibrates when moving.

Possible cause

Testable safety sensors are defective. Damaged sensor cable.

DIP switches 1 to 3 are not set correctly. Incremental encoder or cable of incremental encoder is defective. The opening width is adjusted incorrectly.

There is an obstacle within the door s movement range. The opening width has been adjusted incorrectly.

Stator or cable of stator is defective.

Short circuit at the terminal connection.

Inappropriate end position of door panel.

The guide mechanism is under tension.

Remedy

Check and replace safety sensors if required. Check and replace cables if required. Check settings of DIP switches and readjust if required. Switch mains switch off and on. Replace operator. Readjust opening width (end stops). Start learning cycle (Page 31). Remove obstacles from movement range. Readjust opening width (end stops). Start learning cycle (Page 31). Switch mains switch off and on. Replace operator.

1. Remove the short circuit.

2. The operator has to be switched off and then on with the aid of the mains switch.

Shift end stop by at least 2 mm. Start learning cycle (Page 31).

Readjust the door panel connection and the floor guide if required. Turn the nuts several times in order to fix the door panels.

Operating cycle indicator

When you press the "Reset" button on the control unit for a short time, the door will open. In case the LED light indicator lights up for one second (yellow light), the system has performed more than 200,000 cycles.

You should contact the Service Department in order to have the system checked.

Please call the following number in case of technical problems or further questions:

In case a defective operator has to be replaced, please contact your authorised dealer at the respective point of purchase with the respective proof of purchase. However, you have to consider that the complete basic operator including carriers has to be returned

01462 477 602

Page 38

DORMA CS 80 MAGNEO

Manufacturer's declaration

Page 39

DORMA CS 80 MAGNEO

Declaration of conformity

Page 40

DORMA CS 80 MAGNEO

Door Control

Automatic

www.dorma-magneo.com

Glass Fittings and Accessories

Security/Time and Access (STA)

Movable Walls

DORMA GmbH + Co. KG

DORMA Platz 1 D-58256 Ennepetal Tel. +49 2333/793-0 Fax +49 2333/793-495

WN 057452 45532, 07/09,·Subject to change without notice