DC-ONE V3
AUTOMATIC DOOR
CONTROLLER
GETTING STARTED
TROUBLESHOOTING GUIDE
AND
CONTROL LAYOUT
A
B C
D
E
F
G
H
I
J
T
A. Transformer
B. Transformer Connector
C. Power Connector
D. Status LED’s
E. Display Screens
F. Parameter Adjustment Knob
G. Encoder Status LED’s
H. Encoder Connector
I. J5 Sensor Connector
J. J6 Multifunction Switch Connector
K. J7 Special Modes Connector
L. J8 Lock Connector
M. Test Button (activates door)
N. Program Button
O. Menu Down Button
P. Menu Up Button
Q. Reset Button
R. Lock Voltage Selector (12 / 24)
S. Display Intensity
T. Motor Connector
S
R
Q
P
L
M
N O
K
To access program mode, press and hold the program button.
While the programming button is pressed, press and release
the reset button then release the programming button.
MENU ITEMS
FAULTS DETECTED Faults or Fault information will be
displayed here.
LEARN TORQUE The learn Sequence is run at a reduced
rate of speed and power. This prevents the door and components
from being damaged during setup. The door must travel with
enough speed and power to move fully open and fully closed
without slamming. The door must stop at these positions without
any rebound. The learn sequence is what sets the position
endpoints to the controller via encoder counts. Not all door are
the same and some move harder than other therefore sometimes
the torque need to be raised. Adjust this approx 5% till the door
travels correctly.
LEARN OPEN SPEED Adjust speed to allow door to travel
just enough to complete the learn cycle. If door isn’t traveling fast
enough, It is recommended to adjust Learn Torque first.
LEARN OPEN SPEED Adjust speed to allow door to travel
just enough to complete the learn cycle. If door isn’t traveling fast
enough, It is recommended to adjust Learn Torque first.
SELECT MOTOR TYPE It is very important to select the
proper motor type that matches your application. Failure to have
the correct type selected can result damage of the door an learn
cycle may not be completed.
PHONE NUMBER When all else fails call this number for
DOOR CONTROLS USA TECH SUPPORT - 800-437-3667.
Please have the following information. Controller Type, Motor
Type, Firmware version, Incoming Line Voltage, & What
accessories are installed (lock, sensor, ect)
Current Firmware version in the SOFTWARE VERSION
controller
OPEN SPEED
Door Opening Speed
CLOSE SPEED Door Closing Speed
OPEN CHECK SPEED
CLOSE CHECK SPEED
Full Open Slow Speed Full Close
Slow Speed
BOOST SPEED This function is for doors that have a heavy
drag from weather stripping. (it gives the door and extra push at
the start of the open and closed cycle.) Leave this set to default.
OPEN DECELERATION When the door reaches the check
open location, the motor is decelerated to halt motion. This
parameter controls the length of time for DECELERATION. this
is for HEAVY DOORS only. leave this set to default. If you need
to add some deceleration, Raising this value will increase
deceleration “ON” time (Not the amount of deceleration)
CLOSE DECELERATION When the door reaches the check
close location, the motor is decelerated to halt motion. This
parameter controls the length of time for DECELERATION this is
for HEAVY DOORS only, leave this set to default. If you need to
add some deceleration, Raising this value will increase
deceleration “ON” time (Not the amount of deceleration)
OPEN TORQUE This is where we set the controller power to
move the door throughout the entire open cycle. If the door will
not open properly or moves to slow. This is where to start. Turn
this up 10% at a time till the door moves through the cycle without
hesitation.
CLOSE TORQUE This is where we set the controller power to
move the door throughout the entire close cycle. If the door will
not close properly or moves to slow. This is where to start. Turn
this up 10% at a time till the door moves through the cycle without
hesitation.
OPEN CHECK TORQUE This is where we set the controller
power to move the door throughout the open check cycle. If the
door will not open completely. This is where to start. Turn this up
10% at a time till the door moves through the cycle without
hesitation.
CLOSE CHECK TORQUE This is where we set the controller
power to move the door throughout the close check cycle. If the
door will not close completely. This is where to start. Turn this up
10% at a time till the door moves through the cycle without
OPEN CHECK SIZE ** This is where the door transitions from
Open Speed to Check Speed. (inches from full open position)
CLOSE CHECK SIZE ** This is where the door transitions
from Close Speed to Check Speed. (inches from full closed
position)
REDUCE OPEN SIZE ** Door will only open to this setting if
Partial Open is selected on Multifunction Switch and an
Activation signal is received.
HOLD OPEN TIME ** Amount of time that the door remains
open and no other activation is received.
DOOR BRAKING ** When the door reaches the check
location, the motor is decelerated to halt motion. This parameter
is a hard DECELERATION this is for HEAVY DOORS ONLY.
THIS IS NOT TO BE USED IN CONJUCTION WITH
DECELERATION leave this set to default unless your door is so
heavy that it will not slow for check speed and runs into the stop
or slams shut.
Handing ** Handing sets the direction polarity of the motor.
When the door is 1st activated and starts the learning cycle we
want the door to travel to the full open position first. If the door
tries to close first you must change the handing direction.
LOCK TYPE ** Sets controller to operate either FAIL SAFE or
FAIL SECURE lock
BREAKOUT POLARITY ** Depending on what type of
switches your door has, either Normally Open or Normally
Closed contacts. If the breakout panels are closed and the
orange LED marked B-Out
(located below connector J7) is illuminated the door cannot be
activated. CHANGE POLARITY.
LOCK DELAY ** Set to ON if the door has an electric lock.
Delay is for 1 second. When an activation signal is received the
door will be delayed from opening while the lock is being
disengaged.
LOAD FACTORY DEFAULTS **
Pressing the program key will reset a setting to factory
defaults
PLEASE NOTE: ABOVE ITEMS MARKED WITH ** CAN ONLY BE AJUSTED
IN PROGRAM MODE. To access program mode, Press and hold the
program button. While the programming button is pressed, press and
release the reset button then release the programming button.
After making changes, press RESET to exit program mode.
The control will perform a learn cycle on the first activation after reset.
TROUBLE SHOOTING TIPS
Before wiring any sensors into the DC One control, it is a good idea to
apply power and test the door to ensure it will power open and closed
when the TEST button is pressed.
Use caution during this test as the sensors will not be
operational
The following inputs have status LEDs to help identify problems:
Power Safety
Control On Inner Sensor
Door Locked Outer Sensor
Heartbeat Emergency Open
One Way Ratchet
Partial Open Activation
HoldOpen Breakout
Reset Night Mode
The heartbeat LED should be blinking. If not, Disconnect all external
devices (sensors, Multi position switches) then cycle power on the
control. If the heartbeat LED is still not blinking, the control is
malfunctioning and should be replaced.
If programming of the control is unsuccessful, it is best to restore
the default values and then start over, rather than trying to correct
any faulty programming.
When power is applied, the door powers open and stays open.
Motion or presence sensor output is being held (closed circuit).
If unsure which sensor, unplug one by one until fault is isolated.
Correct as necessary.
Safety beam is blocked or is faulty. Correct as necessary.
Door handing is set incorrectly. Enter program mode and
change hands.
Door powers closed and then stay closed.
Press the TEST button on the face of the DC One control.
Door should power open and then close. If door does not
open, door handing is set incorrectly. Enter program
mode and change hands.
Door will not open or close.
As a first step, always check the DC One digital display
FAULTS DETECTED MENU for error messages and proceed
accordingly. Look to see if there is an OBSTRUCTION error,
This is the most common error . Obstruction errors can be
caused by mechanical drag or worn parts.
Remove Power and slide the door by hand checking for any
binding, dragging. If the door is hard to move or binding, Repair
the problem and re power the control.
If door is not dragging or binding, reset the torque setting in the
J6 J7
1 x Common + 1 x Common +
2 x Off 2 x Emergency Open
3 x One Way 3 x Common +
4 x Partial Open 4 x Ratchet
5 x Hold Open 5 x Common +
6 x Reset 6 x Activation
7 x 24 VAC 7 x Common +
8 x 24 VAC Return 8 x Breakout
9 x Common + 9 x Common +
10 x Safety 10 x Night Mode
J5 J8
1 x 24 VAC 1 x SOLENOID 2 x 24 VAC Return 2 x DC One Lock
3 x Common + 3 x DC One Lock
4 x Inner Sensor 4 x DC One Lock
5 x 24 VAC 5 x DC One Lock
6 x 24 VAC Return 6 x SOLENOID +
7 x Common + 7 x NC
8 x Outer Sensor 8 x NC
9 x Safety 9 x NC
10 x Common + 10 x NC
programming. Start by raising the LEARN torque setting by 10%,
Then raise the values of OPEN / CLOSE, OPEN / CLOSE
CHECK TORQUE By 10%. Do this until the door moves properly.
Breakout switch is not wired properly. If red light is on for
breakout function on I/O interface, it means that the control is
in a breakout condition. Check to ensure breakout polarity is
set correctly.
On/Off switch is not wired properly or it is in the off position. If
the switch is in the on position, the green LED to the left of the
display will be on.
Important
Upon completion of your retrofit, ensure all functions of the door
perform satisfactorily. Walk-test the door according to AAADM
recommended guidelines and correct all discrepancies, if any, before
leaving the job site. DO NOT compromise proper performance. If
repairs cannot be immediately made, shut the door OFF and inform the
owner of any special instructions and corrective actions.
I/O CONNECTOR LAYOUT AND DESCRIPTION
J6 – Safety Beams – Pins 7 to 10
Activates the door except when in the closed position
24 VAC power to safety beam module
Red LED is on when active
J5 – Inner and Outer Sensors
Separate 24 VAC connections for sensor power
Inner Sensor
o Activates door except when off or in night mode
o Green LED is on when active
Outer Sensor
o Activates door except in off, one way, or night mode
o Green LED is on when active
Safety
o Activates the door except when in the closed position
o Red LED is on when active
J7 – Special Modes
Emergency Open
o Activates the door during all modes
o Green LED is on when active
Ratchet
o Activates door and stays open until ratchet is pressed again
o Does not activate during off, one way, or night mode
o Green LED is on when active
Activation
o Activates the door during all modes
o Green LED is on when active
Breakout
o Stops door motion
o Software selectable polarity (NO/NC)
o Red LED is on when active
Night Mode
o Disables inner and outer sensors in closed position
o Door activates with emergency open and activation input only (pin 2 or 6 of J7)
o Yellow LED is on when active
J8 – Lock
Pins 1 to 6 are used to control the DC One lock
Lock voltage is selectable between 12 and 24 volts with toggle switch
See wiring diagrams for detailed information
CHECK TO ENSURE THAT ALL IS CLEAR AND READY TO OPERATE!PRESS THE TEST BUTTON ON THE
CONTROLLER. THE DOOR WILL MOVE THROUGH A LEARN CYCLE THEN REST IN THE CLOSED POSITION.
IF THE DOOR DOES NOT REST IN THE CLOSED POSITION GO BACK TO THE PROGRAMMING MENUS AND
CHANGE HANDING FROM LEFT TO RIGHT
5 POSITION SWITCH WIRING – DC-ONE V3 Control
5PSW1, 5PSW2, 5PSW3 & 5PSW4
J6
x 1 Common +
x 2 Off
x 3 One Way
x 4 Partial Open
x 5 Hold Open
x 6 Reset
x 7 24 VAC
x 8 24 VAC Return
x 9 Common +
x 10 Safety
1
2
3
4
5
6
x
x
x
x
x
x
Contact Door Controls for further technical support when needed:
Door Controls USA, Inc.
321 VZ County Road 4500
Ben Wheeler, TX 75754
Phone: 1-800-437-3667
Fax: 1-800-356-8858
Email: parts@doorcontrolsusa.com
www.doorcontrolsusa.com
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