Dongil Z Fire Series, Z Fire ZF-170ID, Z Fire ZF-80ID, Z Fire ZF-240ID User Manual

Z Fire
ZF-80ID
ZF-170ID ZF-240ID
Do not leave the place with the heater turned on or plugged in.
Indirect Air Forced Heater
Product Drawing Specification
Front Handle
ZF-170ID ZF-240ID
Stove Pipe
Rear Handle
ZF-80ID
Model name
Heating Power (kcal/hr)
Fuel consumption per hour (l/hr)
Fuel Tank (litter)
Working Hour (hour)
Heating Area m
Overheat Safety
Size (L×W×H) mm
Weight (kg)
2
Size
Specifiction
ZF-80ID
Max.17,500
2
50
25
115
ok
1020×590×670
36
TK-170ID
Max.35,000
4
80
20
230
ok
1215×685×860
64.7
TK240ID
Max.50,000
5.7
80
14
330
ok
1215×685×860
64.7
ZF-80ID
ZF-170ID ZF-240ID
Electric Circuit Drawing
3
Do not leave the place with the heater turned on or plugged in.
Do not leave the place with the heater turned on or plugged in.
Indirect Air Forced Heater
UNPACKING
Open the box and check the heater, parts and user manual. Refer to the figure for the contents.
Caution: Do not waste the packing box and other packing materials for the use in storage.
Packing Box
ZF-170ID ZF-240ID
Ventilation Pipe
Wheel Fixing Piece
Wheel Assembly
Shaft
User Manual Rotating Caster (for only ZF-240ID ZF-170ID)
How to Assemble
ZF-80ID / TK-170ID / TK-240ID Wheel and Caster Assembly Drawing
ZF-80ID
Ventilation Pipe
Wheel Support Piece
Separati on Pin
Axis
Axis Fixing Piece
Caster Fixing Piece
Direction Control Caster
5
Do not leave the place with the heater turned on or plugged in.
Indirect Air Forced Heater
Nozzle
Nozzle should be cleaned or replaced at least once a year. If contaminated fuel is used, the nozzle should be replaced immediately. To clean the nozzle, take it out from the burner, disassemble it, put it in the thinner or gasoline for a while and carefully assemble it.
Ignition Plug
Ignition plug should be cleaned or the gap between the electrodes should be adjusted every 600 hours or at any necessary time. Take it out from the burner and clean it with steel brush. The gap between the electrodes should be kept 3.5mm~3.7mm.
Photo-electric tube
Photo-electric tube should be cleaned once a year or at any necessary time. Clean the photo-electric surface with some cotton cloth dipped in the water or alcohol.
Photo-electric tube
Air bolwing Motor
Photo-electric tube holder
Air blowing Fan
Burner Head
Lgnition Plug Support Piece
Long-Time Storage
1. Open the fuel tank cap.
2. Remove the fuel with a bellow.
3. Clean the inside of the tank with some kerosene, gasoline or thinner. Never use water at this time because rust may be fatal.
4. Dry the tank completely.
Never pass the season with the fuel in the tank. Old fuel may give damage to the product.
Store the product at the dry and well-ventilated area. Store the product at the place of no dust and moisture in the original packing box. Keep the user manual at the place close at hand.
First-Aid Measure
(Measure to the error codes displayed on the temperature display window)
Display
Window
EO
Power is supplied when the switch is on.
Cause Measure
Power switch handling error
After plugging it out and turning the switch off, plug it in and turn on the switch.
Flame Detector (Photo-electric tube error)
Spark plug
Diffusion
ZF-170ID ZF-240ID
Nozzle
Burner head blade
Burner head
Blower motor
Igniter High pressure fuel hose Nozzle Ignition Plug Distributor Diffuser Fitting Bolt
Photocell
Blower fan
E1
E2
E3
E6
LO
Hi
Blinking
1.Photo-electric tube defect
3.Incomplete Combustion
Contamination of photo-electric tube
3.
4.Contamination of fuel filter
-Ignition trouble
Temperature sensor error
1.Temperature sensor separation
2.Sensor Defect
Anti-overheating Sensor Defect
Unusual internal overheating
Shortage of Fuel Fuel Supply
In case of below 9 C
Incase of over 50 C
Electronic Circuit Board Defect
Replacement of Photo-electric tube
1.
2.Replacement to clean fuel
3.Cleaning of photo-electric tube
4.Cleaning of fuel filter
1.Checking the igniter wire
2.Cleaning or replacement of ignition plug
1.Re-connection of the sensor
Replacement of temperature sensor
-Re-operating after cooling
Float Sensor
Normal
Normal
1.Checking the circuit
2.Re-operating after reset
ZF-80ID
7
Do not leave the place with the heater turned on or plugged in.
Indirect Air Forced Heater
Parts Disassembly Drawing
ZF-80ID
NO. PART NAME PART NO.
1
Fuel Tank 2 3
Fuel Gauge
1
3
Fuel Gauge Packing
-
4
Pumping Pipe
1
4
Pumping Pipe Packing
-
5
Fuel Cap
1
5
Fuel Cap Packing
-
6
Power Cord 7
Power Switch 8
Window Display 9
Thermostat Control Knob
10
Lower shell
11
Gasket
12
Thermostat Lilmit Control
1
12
Thermostat Bracket
-
13
Combustion Chabmer
14
Burner Head
15
Nozzle
16
Burner Head Blade
17
Nipple
18
Insulator Plate
19
Diffusion
20
Spark Plug
21
Blower Casing Fix Plate
22
Blower Casing
23
Inlet
24
Blower Motor
25
Blower Fan
26
Photocell
27
Photocell B/K
28
Geard Pump Pipe
29
Motor
30
Capacitor
31
Motor B/K
32
Motor Fix Band
33
Geard Pump
34
Couple Ring
35
Nipple
35-1
Hex nut
36
Fuel Hose-A
37
Fuel Hose-B
38
Return Hose
39
Return Pipe
40
Fuel Filter
41
Nipple
42
Nut
43
Fuel Filter Bracket
44
Fan Ass’y
45
Ignitor
46
Right Side Cover
47
Left Side Cover
48
Fan Guard(Steel)
49
P.C.B
50
P.C.B Bracket
51
Thermistor
52
Fuse
53
Clip Nut
54
Upper shell
55
Bushing Grommet(S)
56
Bushing Grommet(L)
57
Cord Bushing
58
Front Handle
59
Rear Handle
60
Wheel Axle
61
Washer
62
Wheel Cap
63
Wheel
64
Adjustable Pipe Support
65
Pipe Support Bracket
66
Wheel Support Bracket
67
Shaft Fix Bracket
68 69 70 71 72 73 74 75
Smoke Pipe
76
Upper Cover
77
Float Sensor
78
Float Sensor Packing
79
Fuel Pipe
80
Return Pipe
81
Pipe Packing
82
Nut
TK13-008-001
TK8-003-003 TK8-003-003-1
TK13-000-005 TK8-000-005-1 TK8-002-006 TK8-000-007 TK8-000-008 TK8-000-009 TK13-008-010 TK12-008-011 TK8-010-012 TK8-002-012-1 TK12-008-013 R20-15046 0460S R20-15039 R20-15084 TK12-008-018 TK12-008-019 R20-15026 TK12-008-021 R20-15043 R20-15042 TK12-008-024 R20-15030 TK12-008-026 R20-15047 TK12-008-028 TK13-008-029 TK13-008-030 TK8-003-025-1
TK12-008-033 TK12-008-034 TK13-008-035 TK13-008-035-1 TK13-008-036 TK13-008-037 TK13-008-038
TK12-008-040 TK13-008-041 M12 TK12-008-043 TK8-007-040 TK8-010-041 TK12-008-046 TK12-008-043 TK12-008-048 TK13-008-049 TK8-002-045-1 TK8-002-045-2 TK8-000-046 TK8-000-047 TK13-008-054 TK8-000-050 TK8-000-050-1 TK8-002-053 TK13-005-056-2 TK8-005-057-1 TK8-005-059 TK8-003-059-1 TK13-003-059-2 TK13-000-060 TK8-005-063 TK8-000-064 TK8-000-065 TK8-000-066
TK12-008-079 TK13-008-077 TK13-008-078 TK13-008-079 TK13-008-080 TK13-008-081 TK13-008-082 TK13-008-083
8
Do not leave the place with the heater turned on or plugged in.
Indirect Air Forced Heater
Parts Disassembly Drawing
ZF-170ID
NO. PART NAME PART NO.
1
Fuel Tank 2 3
Fuel Gauge
1
3
Fuel Gauge Packing
-
4
Pumping Pipe
1
4
Pumping Pipe Packing
-
5
Fuel Cap
1
5
Fuel Cap Packing
-
6
Power Cord 7
Power Switch 8
Window Display 9
Thermostat Control Knob
10
Lower shell
11
Gasket
12
Thermostat Lilmit Control
1
12
Thermostat Bracket
-
13
Combustion Chabmer
14
Burner Head
15
Nozzle
16
Burner Head Blade
17
Nipple
18
Insulator Plate
19
Diffusion
20
Spark Plug
21
Blower Casing Fix Plate
22
Blower Casing
23
Inlet
24
Blower Motor
25
Blower Fan
26
Photocell
27
Photocell B/K
28
Geard Pump Pipe
29
Motor
30
Capacitor
31
Motor B/K
32
Motor Fix Band
33
Geard Pump
34
Couple Ring
35
Nipple
35-1
Hex nut
36
Fuel Hose-A
37
Fuel Hose-B
38
Return Hose
39
Return Pipe
40
Fuel Filter
41
Nipple
42
Nut
43
Fuel Filter Bracket
44
Fan Ass’y
45
Ignitor
46
Right Side Cover
47
Left Side Cover
48
Fan Guard(Steel)
49
P.C.B
50
P.C.B Bracket
51
Thermistor
52
Fuse
53
Clip Nut
54
Upper shell
55
Bushing Grommet(S)
56
Bushing Grommet(L)
57
Cord Bushing
58
Front Handle
59
Rear Handle
60
Wheel Axle
61
Washer
62
Wheel Cap
63
Wheel
64
Adjustable Pipe Support
65
Pipe Support Bracket
66
Wheel Support Bracket
67
Shaft Fix Bracket
68
Caster Support Pipe
Swivel Caster
69
Siloco Fan Ass’y
70 71
Siloco Motor Ass’y
Siloco Fan
72
Spark Plug Bracket
73 74
Wind plate
75
Smoke Pipe
76
Upper Cover
77
Float Sensor
78
Float Sensor Packing
79
Fuel Pipe
80
Return Pipe
81
Pipe Packing
82
Nut
TK13-010-001
TK8-003-003 TK8-003-003-1
TK13-000-005 TK8-000-005-1 TK8-010-006 TK8-000-007 TK8-000-008 TK8-000-009 TK13-017-010
TK8-010-012 TK8-002-012-1 TK12-017-013 TK8-010-022 1060S TK12-024-016 R20-15084
TK8-010-075 TK8-000-023
TK8-010-015 TK8-010-016 TK12-017-028 TK13-024-029 TK13-024-030 TK13-024-031
TK12-008-033 TK12-008-034 TK13-008-035 TK13-008-035-1 TK13-017-036 TK13-017-037 TK13-017-038
TK12-008-040 TK13-008-041 M12 TK12-008-043 TK12-024-040 TK8-010-041 TK12-010-042 TK12-024-043 TK8-010-044 TK13-008-049 TK8-002-045-1 TK8-002-045-2 TK8-000-046 TK8-000-047 TK13-017-054 TK8-000-050 TK8-000-050-1 TK8-002-053 TK8-005-056 TK8-005-057 TK8-005-059 TK8-003-059-1 TK13-003-059-2 TK13-000-060 TK8-010-063 TK8-000-064 TK8-000-065 TK8-000-066 TK8-010-067 TK8-010-068 TK8-017-071 TK8-010-071-1 TK8-010-071-2 TK12-010-073 TK12-010-074 TK12-024-079 TK13-024-076 TK13-008-077 TK13-008-078 TK13-008-079 TK13-008-080 TK13-008-081 TK13-008-082
9
Do not leave the place with the heater turned on or plugged in.
Indirect Air Forced Heater
Parts Disassembly Drawing
ZF-240ID
NO. PART NAME PART NO.
1
Fuel Tank 2 3
Fuel Gauge
1
3
Fuel Gauge Packing
-
4
Pumping Pipe
1
4
Pumping Pipe Packing
-
5
Fuel Cap
1
5
Fuel Cap Packing
-
6
Power Cord 7
Power Switch 8
Window Display 9
Thermostat Control Knob
10
Lower shell
11
Gasket
12
Thermostat Lilmit Control
1
12
Thermostat Bracket
-
13
Combustion Chabmer
14
Burner Head
15
Nozzle
16
Burner Head Blade
17
Nipple
18
Insulator Plate
19
Diffusion
20
Spark Plug
21
Blower Casing Fix Plate
22
Blower Casing
23
Inlet
24
Blower Motor
25
Blower Fan
26
Photocell
27
Photocell B/K
28
Geard Pump Pipe
29
Motor
30
Capacitor
31
Motor B/K
32
Motor Fix Band
33
Geard Pump
34
Couple Ring
35
Nipple
35-1
Hex nut
36
Fuel Hose-A
37
Fuel Hose-B
38
Return Hose
39
Return Pipe
40
Fuel Filter
41
Nipple
42
Nut
43
Fuel Filter Bracket
44
Fan Ass’y
45
Ignitor
46
Right Side Cover
47
Left Side Cover
48
Fan Guard(Steel)
49
P.C.B
50
P.C.B Bracket
51
Thermistor
52
Fuse
53
Clip Nut
54
Upper shell
55
Bushing Grommet(S)
56
Bushing Grommet(L)
57
Cord Bushing
58
Front Handle
59
Rear Handle
60
Wheel Axle
61
Washer
62
Wheel Cap
63
Wheel
64
Adjustable Pipe Support
65
Pipe Support Bracket
66
Wheel Support Bracket
67
Shaft Fix Bracket
Caster Support Pipe
68
Swivel Caster
69
Siloco Fan Ass’y
70 71
Siloco Motor Ass’y
Siloco Fan
72
Spark Plug Bracket
73
Wind plate
74 75
Smoke Pipe
76
Upper Cover
77
Float Sensor
78
Float Sensor Packing
79
Fuel Pipe
80
Return Pipe
81
Pipe Packing
82
Nut
TK13-010-001
TK8-003-003 TK8-003-003-1
TK13-000-005 TK8-000-005-1 TK8-010-006 TK8-000-007 TK8-000-008 TK8-000-009 TK13-024-010
TK8-010-012 TK8-002-012-1 TK12-024-013 TK8-010-022 1256S TK12-024-016 R20-15084
TK8-010-075 TK8-000-023
TK8-010-015 TK8-010-016 TK12-024-028 TK13-024-029 TK13-024-030 TK13-024-031
TK12-008-033 TK12-008-034 TK13-008-035 TK13-008-035-1 TK13-017-036 TK13-017-037 TK13-017-038
TK12-008-040 TK13-008-041 M12 TK12-008-043 TK12-024-040 TK8-010-041 TK12-010-042 TK12-024-043 TK12-024-048 TK13-008-049 TK8-002-045-1 TK8-002-045-2 TK8-000-046 TK8-000-047 TK13-017-054 TK8-000-050 TK8-000-050-1 TK8-010-053 TK8-010-056 TK8-010-057 TK8-010-059 TK8-003-059-1 TK13-003-059-2 TK13-000-060 TK8-010-063 TK8-000-064 TK8-000-065 TK8-000-066 TK8-010-067 TK8-010-068 TK8-017-071 TK8-010-071-1 TK8-010-071-2 TK12-010-073 TK12-010-074 TK12-024-079 TK13-024-076 TK13-008-077 TK13-008-078 TK13-008-079 TK13-008-080 TK13-008-081 TK13-008-082
10
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