Domino V200, V100, V400 Operation And Maintenance Manual
V100, V200 & V400
Operation and
Maintenance Manual
Amendment Rec
ord
Issue 1 January 2008
2) 27864 Issue 1 January 2008
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CONTENTS
PART 1 : HEALTH & SAFETY........................................................................5
PART 2 : INSTALLATION..................................................................
PART 3 : OPERATION ......................................................................
PART 4 : MAINTENANCE & FAULT FINDING ..................................
APPENDIX A :TECHNICAL REFERENCE ........................................
...........15
...........71
......... 163
......... 251
APPENDIX B : EASYDESIGN MANUAL .................................................... 257
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PART 1 : HEALTH & SAFETY
CONTENTS
Page
EC DECLARATION OF CONFORMITY ........................................
GENERAL SAFETY.......................................................................
HAZARD INFORMATION..............................................................
Warning Notices .....................................................................................11
Caution Notices ......................................................................................13
............. 7
............. 9
........... 11
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HEALTH & SAFETY
EC DECLARATION OF CONFORMITY
(In accordance with ISO/IEC 17050-1)
Issuer’s Name: Domino UK Ltd
Issuer’s Address: Bar Hill Cambridge CB23 8TU
Objects of the Declaration: V100, V200, V400 Printers. Standard and FHE V-
Series Controllers
The Objects of the declaration described above are in conformity with the
requirements of the following D
irectives:
• 89/392/EEC : Machinery Directive as amended by 91/
368/EEC, 93/44/EEC,
93/68/EEC and 98/37/EEC
• 73/23/EEC : Low Voltage Directive as amended by 93/68/EEC
• 89/336/EEC : EMC Directive as amended by
92/31/EEC and 93/68/EEC
The
Following Standards have been used to show compliance:
• EN 61000
industrial environments.
• EN 61000-6-2, 1997: Generic standards section 2: Immunity for industrial enviro
• EN 61000-6-4, 2001: Generic standards section 4: Emission standard for indust
environments.
• FCC part 15 subpart B
• EN 55011, 1998+A1+A2: Limits and methods
characteristics of industrial, scientific and me
• EN 61000-3-2: 1995+A1+A2, Limits for harmonic
current up to and including 16 A per phase)
• EN 61000-3-3: 1995, Limits, limitation of voltage fluctuations and flicker
supply systems for equipment with rated current ≤ 16 A
• EN 61000-4-2, Electrostatic discharge requirements
• EN 61000-4-3, Radiated electromagnetic field requirements
• EN 61000-4-4, Electri
• EN 61000-4-5, Surge immunity requirements
• En 61000-4-6, Immunity to conducted disturbances, induced by radio frequency fields.
• ENV 50204, 1995 Radiated electromagnetic field from digital radio telephones.
-6-1, 1997: Generi
c standards section 1: Immunity for residential, commercial and light
of measurement of electromagnetic disturbance
dical (ISM) radio frequency equipment.
current emissions (equipment input
in low voltage
cal fast transient/burst immunity test; Basic EMC publication
nments.
rial
Signed for and on behalf of
Domino UK Limited, Bar Hill, Cambridge (December 2007)
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HEALTH & SAFETY
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HEALTH & SAFETY
GENERAL SAFETY
p hine Safety Regulations.
The roduct is designed to conform to all current Mac
Note: Please read through this section before operating the machine.
This printer is designed for use with the following supply systems that conform to IEC
664 light industrial / domestic installation category II mains supply:
• ‘TN’ (any of following - TN-C, TN-S or TN-C-S) for example;
having one or mo
exposed conductive parts of the installation being connected to tha
protective conductors.
• ‘TT’ for example; a system having one point of the source of energy directly
earthed, the exposed conductive parts of the installation being co
earth electrodes electrically independent of the earth electrodes o
It is not suitable for connection to an ‘IT’ system for example; a system hav
direct connection between live parts and earth, the exposed conductive pa
installation being earthed. This therefore excludes any ‘phase to phase’ conn
supplies such as may be available in some factories and / or countries. If eit
fuse (located on the rear of the Controller, below the supply connector) is
must be replaced by a fuse 3.15/6.3AT - 230/115V – 50/60Hz - 300VA. Installation
must only be performed by qualified Domino personnel. For customer installa
authorisation must be obtained from Domino UK Ltd. All relevant Safety P
must be followed.
The printer and its component parts must onl
were sold, and for which they are designe
other functions.
Do not touch the printer or the controller with wet or damp hands.
Failure to do so may invalidate warranty.
re points of the source of energy directly earthed, the
y be used for the purpose for which they
d and constructed. No parts may be used for
a system
t point by
nnected to
f the source.
ing no
rts of the
ected
her supply
replaced it
tions
rocedures
Do not expose the printer or controller to rain.
Do not run the printer without ribbon material, as this may damage the
ALWAYS disconnect the power to the machine before removing any covers. You
must remove the plug from the mains power supply.
DO NOT insert body parts into the print head opening whilst the printer
as there is a danger that the mechanism will move without warning an
crushing h
DO NOT operate the machine with any covers removed. ALL covers must
place using the appropriate number of fasteners. It is essential that electrical a
electrical connector dust covers (provided with the machine) are fitte
connectors to protect against dust and dirt and possible static damage to internal
components.
Ensure all reasonable safety precautions have been undertaken. However, please ensure
that when working with / or around the machine, every care is taken to avoid
potential hazards. ALWAYS take great care around the machine not to slip, trip or fall;
especially if the machine is used in areas where the floor may be wet or greasy.
27864 Issue 1January 2008 (9)
azard.
print head.
is powered
d present a
be in
nd non
d to all unused
HEALTH & SAFETY
If non Domino ribbon is used, it is recommended that anti static propert
considered. Domino U
K Limited cannot guarantee the safety and / or suitability of
ies are
non Domino print ribbon.
Take care, in the unlikely event of an e
lectronic fault causing an unexpected start up of
printer drive motors, to avoid possible injury.
If a verification scanner is used on this machine, please follow the manufac
procedures. When fitting and / or operating the scanner, follow th
e specifications as
turer’s safety
stated in the appropriate Laser Safety Standards (IEC825).
Please read the Manufacturers Safety Data Sheet (MSDS) for Isopropanol before using
the cleaning kit with any Domino product.
There is a danger of electrical shocks from the electrical outlet. All electro
nic checks
must be performed by qualified personnel.
There is a non replaceable lithium battery mounted on the Industrial PC. Under no
circumstances should thi
failure, please return the whole control board assembly to
s be replaced (it should last for several years). In the event of
Domino for repair. Please
note the following:
There is a danger of explosion if the battery is incorrectly replaced
.
Only Domino recommended replacements must be used.
Used batteries should be disposed of according to the battery manufacturer
’s
instructions.
The information above is correct to the best of our knowledge, information
at the date of this publication. The information given is d
esigned only as guidance for
and belief
safe handling use, processing, storage, transportation, disposal and release and is not
considered a warranty or quality specification. The information relates only to the
specific material designated and may not be valid for such material used in combination
with any other materials or in any process unless specified in text.
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HEALTH & SAFETY
HAZARD INFORMATION
This section contains important notices. You must read these notices b
printe
r. The hazard information is prioritised into warning and caution notices as
follows:
Warning Notices
Warnin
notices clearly state th
avoided.
Handlin
Airborne particles
g notices denote a potential hazard to the health and safety of users. These
e nature of respective hazard and the means by which it can be
g the V200
The Cassette handle is for removing the cassette only.
be used as a means of carrying or holding the printer as this may
result in the printer becoming detached from the cassette causing
a crushi
Airborne particles and substances are a health hazard. Do not use
high-
ng hazard.
pressure compressed air for cleaning purposes.
It must not
efore using the
Heating element
The heating element and surrounding area become very hot
during
head, never touch the heating element area of the print head with
your fingers.
use. To avoid the risk of burns or damage to the print
Organic solvents
Cleaning fluid contains organic solvents, it is recommended to
wear suitable goggles and clothes to avoid contact with the eyes
and skin. Avoid inhalation of the vapour. Do not smoke in the
presence of the vapour.
27864 Issue 1January 2008 (11)
Lethal voltages
Lethal voltages are present within this equipment w
connected to the mains supply. Only
personnel may carry out maintenance work.
HEALTH & SAFETY
hen it is
trained and authorised
Observe all statutory electrical safety codes and practi
is necessary to run the printer, disconnect the print
mains electrical supply service before removing the cover or
attempting any service or repair activity, otherwise death or
personal injury may result.
Compre
ssed air supply
To avoid the risk of injury to personnel or damage to the
equipment, do not exceed the flow and pressure specification.
Battery replacement
Replaceable batteries should only be replaced using
the same type and ra
explosion hazard.
Used b
manufactures instructions.
atteries should be disposed of according to the battery
ces. Unless it
er from the
batteries of
ting. Failure to do so may result in an
Fuses fire hazard
To ensure continued protection against the risk of fire, replace
fuses with the specified type and rating only.
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Caution Notices
HEALTH & SAFETY
Cautionary notices denote a potential hazard to the physical integrity of
software but not a danger to personal. Thes
hazard and the means by which it can be avoided.
e notices clearly state the nature of the
equipment /
Damag e to Print Head
Changing the print head without setting the new resistance value
may cause severe damage to the print head.
Loss o
The counter values are not retained when the control box is switched off.
f Counter Data
The counter values are not retained when the control box is
switched off.
Equip ment Damage
To avoid the possibility of electric shock hazard and damage to
equipment. Do not fit or remove any connector on the printer
wh
ile the printer is switched on.
Cable Routing
To avoid damage to the cables or equipment, ensure that the
uted clear from any moving parts. cables are ro
Mains Supply Voltage
To avoid damage to the equipment, do not exceed the supply
voltage stated in the manual.
27864 Issue 1January 2008 (13)
HEALTH & SAFETY
Cleaning Materials for Print Head
To avoid damage to the printer components, use only
brushes a
nd lint-free cloths. For cleaning we recommend using
cleaning kit.
Do not use high pressure air, cotton waste, abrasiv
metal
lic objects or degreasing cleaning fluids (e.g., Benzene,
acetone).
Spare Parts and Consumables
To avoid the risk of damage to the print head use only Domino
spares, parts and consumables.
Contact your supplier for
les and Service contact:
For sa
Domino UK Ltd.
details.
soft
e materials,
Bar Hill
Cambridge CB23 8TU
Tel: (01954) 782551
Fax: (01954) 782874
© DOMINO UK LTD 2007
14) 27864 Issue 1 January 2008
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PART 2 : INSTALLATION
CONTENTS
UNPACKING ............................................................................................
FHE Controller Main Parts ..........................................................
STD Controller Main Parts ..........................................................
V200 Printer Main Parts ..............................................................
V100 Printer Main Parts ..............................................................
V400 Printer main parts...............................................................
V200 Printer - Optional Bracket...................................................
V100 Printer - Optional Bracket...................................................
V400 - Optional Manual Bracket.............................................................
V400 - Optional Automatic Bracket .............................................
MECHANICAL INSTALLATION.....................................................
Installation Requirements............................................................
Installation ...................................................................................
Electrical FHE controller I/O Connection to a host machine........
...........20
...........21
...........22
...........23
...........24
...........26
...........26
...........29
........... 30
...........30
...........31
...........32
Page
17
28
Electrical FHE controller I/O Connection to a host machine........
STD controller I/O Connection to a host machine .......................
SETTING UP THE FIRMWARE ...............................................................
Saved in Design ..........................................................................
Print Counter ...............................................................................
System ........................................................................................
Time / Date..................................................................................
Error / Warning............................................................................
System Variables ........................................................................
International ...........................................................................................43
Hardware................................................................................................44
Diagnostics.............................................................................................45
I/O Test ..................................................................................................46
...........33
...........34
...........35
...........36
...........37
...........38
...........39
...........42
35
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Sensor Test............................................................................................47
Interface ......................................................................................
Serial Communication .................................................................
I/O Settings .................................................................................
Network .......................................................................................
Network IP Address.....................................................................
Network Host Name ....................................................................
Network ODBC Service...............................................................
...........49
...........50
...........51
...........53
...........54
...........55
...........56
Printer Type............................................................................................
Admin ..........................................................................................
Users and Passwords .................................................................
Users and Passwords, Advanced................................................
...........59
...........60
...........64
Signing Setup.........................................................................................65
Logging ..................................................................................................67
57
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16) 27864 Issue 1 January 2008
INSTALLATION
UNPACKING
The printer can be delivered with tw
• FHE (For Harsh Enviro
• STD (Standard) Controller.
Before installation, it is importa
damaged during shipment, and that all parts needed for the installation and
operation of the printer are present.
o different controllers:
nment), or
nt to check that the printer has not been
Ensure that the following i
STD Controll
Contents Part No.
1 x STD Controller VEP4065E
1 x Cable Printer Power and signal Y1196 VE
1 x Cable for Main Power supply Area Specific) VEYxxxx (
1 x Cable for I/O 15 pin connection VEY0168
er Inventory
tems are present.
1 x Cable Serial VEY1191
1 x V Series Manual 27864 (English)
1 x 128 Mb Compact Flash memory card VEY0527
27864 Issue 1January 2008 (17)
INSTALLATION
FHE Controller Inventory
Contents Part No.
1 x FHE Controller VEP4063E
1 x Cable Printer Power and signal 96 VEY11
1 x Cable for Main Power supply Area
VEYxxxx (
cific)
Spe
1 x Cable for I/O 16 pin connection Y0195 VE
1 x Cable Serial VEY1193
1 x Encoder Adapter VEY1197
1 x V Series Manual 27864 (English)
1 x 128 Mb Compact Flash memory card VEY0527
FHE Optional Accessories Inventory
Contents Part No.
Network Adapter Type VEY1185N
Keyboard Adapter Type VEY1185K
Network/Keyboard Adapter Type VEY1185NK
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18) 27864 Issue 1 January 2008
INSTALLATION
Printer Unit Inventory
Contents Part No.
1 x Printer unit s on type Depend
1 x Cleaning kit Type VPR0222
1 x Air pressure regulator
1 x 3 meter 6mm air tube Type VEY0786
1
AS1001 Type V
1
Not for V200 printer unit, as this model has a built in air regulator.
27864 Issue 1January 2008 (19)
FHE Controller Main Parts
CONTROL BOX (front view)
Touch screen
Power supply
230/115 V a.c.
INSTALLATION
Optional Network and /
Keyboard connection
or
I/O Connection
Printer Connection
Serial Communication
RS232
Control box with touch screen, slots for the flash memory card, and all connectors for
external input.
Encoder
CONTROL BOX (right side)
Power Supply
On/Off
Compact Flash Card
Slot <512Mb
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20) 27864 Issue 1 January 2008
INSTALLATION
STD Controller Main Parts
Allows the creation of labels, programming and electronically control machine
handling and receive all internal service instru
Com 2 Serial
RS232
cessible) (Not ac
Com 1 Serial
RS232 Input
Control Box with the LCD touch screen display (IP20 Protec
ctions in text and pictures. Label design
iewed b g, without ha ed.
efore printin
PC Screen VGA
Connection
ving a printer connectcan be prev
Keyboard Connection
tion)
LAN
Compact
Flash
Card Slot
Power Supply
230V a.c./115V a.c.
2786
V100 and V200 model
4 Issue 1January 2008 (21)
Encoder
only
I/O Input
(Packaging Machine)
Printer Connection
LAN
INSTALLATION
rts V200 Printer Main Pa
Air pressure inlet port
(clean dr
Connection to
controller
y air)
V200 Printer Unit
tions (rear view) Printer Connec
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INSTALLATION
V100 Printer Main Parts
V100 Printer Unit
Printer Connector Plate (rear view)
Pressure air inlet port
(clean dry air)
Connection to
controller
4 Issue 1January 2008 (23)
2786
INSTALLATION
V400 Printer main parts
The system offers a wide range of printing options.
V400 Printer Unit
V400 Printer front view with cover removed
Ribbon
Web
Platen
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) 27864 Issue 1 January 2008
24
V400 (rear view)
INSTALLATION
Ribbon
Web
V400 Connections (rear view)
Connection to
Controll er
Open exhaust from
the solenoid valve.
Ø 4 mm
(for special GMP
regulation)
Air pressure input
max 6 bars. Ø 6
4 Issue 1January 2008 (25)
2786
INSTALLATION
V200 Printer - Optional Bracket
Standard Bracket System
The Standard Bracket System ensures a safe
machine, and makes it eas
Type: VEP 56XXXX (where XXXX range
Standard Intervals are 100mm
y to set up and adjust the printer according to requirements.
mounting of the printer on the packaging
s from 400 to 1300mm).
V100 Printer - Optional Bracket
Standard Bracket System
The Standard Bracket System ensures a safe mounting of the printer on the packaging
machine, and makes it easy to set up and adjust the printer according to requirements.
Type: VEP 51XXXX: (where XXXX ranges from 400 to 1300mm.
Standard intervals are 100mm.
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26) 27864 Issue 1 January 2008
INSTALLATION
Bracket System with Optional Web Positioning S
ystem
The Web positioning system (shown here below the bracket) can be used i
intermittent applications to vary
the position of the web relative to the print position.
n
It fits to the standard bracket system.
Web positioning
System
Web positioning system: Type: VASWP – XXXX (where X ranges from 400 to
1300mm).
Standard Intervals are 100mm
4 Issue 1January 2008 (27)
2786
INSTALLATION
V400 - Optional Manual Bracket
Manual Bracket System
Bracket parts.
1. Mounting plate for the V400 printer
2. Packaging machine large mounting angle
3. Packaging machine small mounting angle
The Manual Bracket System ensures a safe mounting of the printer on the packaging
ma ne, a akes to set up and adjust the printer according to requirements.
chi nd m
Bracket Sy
stem for V400:
it easy
Type: VASHBTM100X (where X determines the width)
X Min. Max.
Width Width Width
4 750
610 mm
mm
5 490 mm 630
mm
6 730 mm 870
mm
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28) 27864 Issue 1 January 2008
INSTALLATION
V400 - Optional Automatic Bracket
Automatic Bracket System
Automatic
Bracket
V400 Printer
The automatic bracket system allows the V400 printer to print over a larger area
during each printing cycle (whilst the material to be printed remains station
The automatic bracket moves the printer vertically in steps after each horizontal stroke
of the printer.
The bracket uses a stepper moto
a dedicated control module which uses signals from the V Series cont
packag
The automatic bracket comprises of unguarded moving parts and must be installed to
ensure a safe operating environment.
The automatic bracket is supplied with installation guidelines and an operations
manual.
ing machine.
r to drive the vertical movement and is controlled via
ary)
roller and
4 Issue 1January 2008 (29)
2786
INSTALLATION
MECHANICAL INSTALLATION
Installation Requirements
Ensure that the following services and control sig
(1) Power - 115/230 Vac (+10%, -15%) 50/60Hz
(2) Compressed Air - 6 Bar (max.), dry, uncontaminated.
(3) A print start signal - this has to be a vo
printing is required.
(4) Sufficient space for installation and operation.
(5) If using a V200 an encoder to monitor the substrate speed is required.
nals are available:
.
lt free contact which closes when
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