Dometic RMDT8501, RMDT8505, RMDT8555, RMDT8551 Installation Manual

REFRIGERATION
REFRIGERATORS
RMDT8501, RMDT8505, RMDT8551, RMDT8555
Absorber refrigerator with oven
Installation Manual
Nevera con extractor y horno
Instrucciones de montaje
RMDT 8501 RMDT 8505 RMDT 8551 RMDT 8555
MBA 07/2012
N 1
Installation Instructions
Absorption Refrigerator + Oven for Recreation Vehicles
EN
English
2
© Dometic GmbH - 2012 - Subject to change
Dometic GmbH In der Steinwiese 16 D-57074 Siegen
www.dometic.com
1.0 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Guide to these operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
1.3 Copyright protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.4 Explanation of symbols used in this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.5 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.6 Limitation of liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.7 Declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.0 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1 Application according to regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
2.2 User's responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.3 Working upon and checking the refrigerator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.4 Operating the refrigerator with gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.0 Description of model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.1 Model identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.2 Refrigerator rating plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.3 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4.0 Installation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4.1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4.1.1 Side installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4.1.2 Rear installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.1.3 Draught-proof installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.2 Installation recess . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.2.1 Recess dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.3 Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.3.1 Ventilation and air extraction of the refrigerator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.3.2 Oven ventilation and exhaust duct to vehicle's interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.3.2.1 Ventilation to vehicle's interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.3.2.2 Ventilation via roof flue cowl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.3.3 Height of ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.4 Installing the ventilation system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.4.1 Installation LS300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.4.2 Truma roof cowl AK3 installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.4.3 Installation of ventilation grill for ovens with interior ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.5 Exhaust duct system (refrigerator) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.6 Securing the refrigerator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.7 Insert the decor panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.8 Gas installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.8.1 Connection pressure and gas categories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.9 Electrical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.9.1 Mains connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.9.2 12V (battery) connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.9.3 Cable connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4 .9.4 D+ and solar connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.9.5 Wiring diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3
Table of Contents
4
General
1.0 General
On installation of the appliance, the technical and administrative regulations of the country in which the vehicle will first be used must be adhered to. Otherwise the refrigerator must be installed as described in these instructions. In Europe, for example, gas appliances, cable routing, installation of gas cylinders, as well as approval and checking for leaks must comply with EN 1949 for liquid gas systems in vehi- cles.
1.1 Introduction
The information, texts and illustrations in these instructions are copyright protected and are subject to industrial property rights. No part of these instructions may be reprodu­ced, copied or utilised in any other way wit­hout written authorisation by Dometic GmbH, Siegen, Germany.
1.3 Copyright protection
Before you start installing the refrigerator, please read the installation instructions carefully.
These instructions provide you with the neces­sary guidance for the proper installation of your refrigerator. Observe in particular the safety instructions. Observation of the instructions and handling recommendations is important for dealing with the refrigerator safely and for protecting you from injury and the refrigerator from damage. You must under­stand what you have read before you carry out a task.
Keep these instructions in a safe place close to the refrigerator so they may be referred to at any time.
1.2 Guide to these installation instructions
1.4 Explanation of symbols used in this manual
Warning notices are identified by symbols. A supplementary text gives you an explanation of the degree of danger.
Observe these warning notices rigorously. You will thus protect yourself and other people from injury, and the appliance from damage.
Warning notices
DANGER indicates an imminent hazardous
situation which, if not avoided, could result in death or serious injury.
DANGER!
WARNING indicates a potentially hazardous
situation which, if not avoided, could result in death or serious injury
WARNING!
CAUTION indicates a potentially hazardous
situation which, if not avoided, may result in minor or moderate injury.
CAUTION!
CAUTION (used without the safety alert sym-
bol) indicates a potentially hazardous situation which, if not avoided, may result in damage to the appliance.
CAUTION!
5
General
All information and guidance in these opera­ting instructions were prepared after taking into consideration the applicable standards and regulations as well as the current state of the art. Dometic reserves the right to make changes at any time which are deemed to be in the interest of improving the product and safety. Dometic will assume no liability for damage in the case of :
non-observation of the operating instructi-
ons
application not in accordance with the
regulations or provisions
use of non-original spare partsmodifications and interferences to the
appliance
effect of environmental influences, such as
- temperature fluctuations
- humidity
1.6 Limitation of liability
1.7 Declaration of conformity
Information
INFORMATION gives you supplementary and
useful guidance when dealing with your refrige­rator.
Environmental Tips
ENVIRONMENTAL TIPS gives you useful gui-
dance for saving energy and disposal of the appliance.
Warranty arrangements are in accordance with EC Directive 44/1999/CE and the normal conditions applicable for the country concer­ned. For warranty or other maintenance, plea­se contact our customer services department. Any damage due to improper use is not cover­ed by the warranty. The warranty does not cover any modifications to the appliance or the use of non-original Dometic parts. The warranty does not apply if the installation and operating instructions are not adhered to and no liability shall be entertained.
1.5 Warranty
6
This refrigerator / oven is designed for installa­tion in recreation vehicles such as caravans or motorhomes. The appliance has been type­approval tested for this application in accor­dance with the EC Gas Directive.
The refrigerator is to be used solely for storing foodstuffs and the oven for cooking dishes.
Any other use is considered improper and incorrect creating hazardous conditions.
2.3 Working upon and checking the refrigerator / oven
Work on gas equipment, exhaust system and electrical facilities must be carried out by authorised personnel only. Substantial damage to property and/or injury to persons can arise through unpro­fessional procedures.
WARNING!
Anyone operating the refrigerator must be familiar with the safe handling and understand the advice in these operating instructions.
2.2 User's responsibility
Flammable materials must be kept at a
safe distance to the oven.
The refrigerator must not be exposed to
rain.
CAUTION!
Safety instructions
2.0 Safety instructions
2.1 Application according to regulations
Never use an unshielded flame to check gas bearing parts and pipes for leakage!
There is a danger of fire or explosion..
DANGER!
Never open the absorber cooling unit! It is under high pressure.
There is a danger of injury!
WARNING!
It is imperative that the operating pressure corresponds to the data specified on the rating plate of the appliance. Compare the operating pressure of the rating plate with the data specified on the pressure reducing valve of the liquid gas cylinder.
2.4 Operating the appliance with gas
7
Fig. 1
RM
8 5 0 1
1 5
D
T
Refrigerator Mobile / Mobile Absorption Refrigerator
Model range
with oven
5 = width 523mm
Depth: 0 = Standard 5 = + 55mm 6 = + 65mm
Double door refrigerator
Example :
1
manual energy selection, automatic ignition
(MES)
5
automatic and manual energy selection, automatic ignition (AES)
Example
Model number Product number Serial number Electrical rating details Gas pressure
2
1
3 4 5
Description of model
3.0 Description of model
3.1 Model identification
The rating plate is to be found on the inside of the refrigerator. It contains all important details of the refrigerator. You can read off from this the model identification, the product number and the serial number. You will need these details whenever you contact the customer service centre or when ordering spare parts.
3.2 Refrigerator rating plate
2 3
4
5
RMDT 8501
1
8
Description of model
3.3 Technical data
Dometic refrigerators are equipped for a con­nection pressure of 30 mbar. For connection to a 50 mbar gas system, use Truma VDR
50/30 medium pressure controller
Model Dimensions Gross capacity
Rating details
Consumption * Net Ignition H x W x D (mm) with freezer mains/battery electricity/gas weight Piezo Automat Depth incl. door compartment freezer cmpt. over 24hrs
Subject to technical changes.
*
Average consumption measured at an average ambient
temperature of 25°C in pursuance of ISO Standard.
RMDT 8501 RMDT 8505 RMDT 8551 RMDT 8555 *RMDT 85xx
with grill
oven only
1515*x523x567 1515*x523x567 1515*x523x622 1515*x523x622 1545x523x622
270x523x470
160 lit. 160 lit. 190 lit. 190 lit.
25 lit.
53.4 kg
53.4 kg
54.9 kg
54.9 kg
16.4 kg
30 lit. 30 lit. 35 lit. 35 lit.
190 W / 170 W 190 W / 170 W 190 W / 170 W 190 W / 170 W
ca.3,2 KWh / 380 g
ca.3,2 KWh / 380 g
ca.3,2 KWh / 380 g
ca.3,2 KWh / 380 g
Gas / h 70-100 g
Fig. 2
RMDT 85xx / oven without grill
RMDT 85xx / oven with grill
H
B
T
H
B
T
9
Installation
Fig. 3
Fig. 4
Air vent grille not blocked! OK!
4.0 Installation instructions
The unit and the exhaust duct system must be in principle installed so that it is accessible for maintenance work, can be easily installed and dismantled and removed from the vehicle wit­hout great effort.
Installation and connection of the appliance must comply with the latest technical regulati­ons, as follows:
The electrical installation must comply
with national and local regulations.
The gas installation must comply with
national and local regulations.
European Standards EN 1949 European Standards EN 60335-1,
EN 60335-2-24, EN 1648-1 , EN 1648-2
The appliance must be installed in such
a way that it is shielded from excessive heat radiation.
Excessive heat impairs performance and rai­ses the energy consumption of the refrigera­tor!
4.1 Installation
Deviations from these installation instructi­ons without prior notification of Dometic result in Dometic GmbH's warranty obliga­tions becoming void!
The appliance may be installed by autho­rised personnel only!
WARNING!
(Fig. 4 )The air vent grilles offer an unobstruc­ted dissipation of heat and exhaust gas even when the door is opened.
4.1.1 Side installation
If the appliance is installed on the same side of the vehicle as the entrance door, it is desirable that the door does not cover the refrigerator's vents. (Fig. 3, Clearance door/ventilation grille at least 25 mm). Otherwise ventilation could be impaired which causes a loss in cooling performance. Awnings are often placed at the door side of a caravan. This complicates eva­cuation of combustion gases and heat through the ventilation grilles (loss in cooling perfor­mance)!
(Fig. 3) The air vent grilles are blocked. There must be a distance between the door and the air vents of at least 25 mm!
If the door/grille distance is between 25 mm and 45 mm, we recommend installing a
Dometic ventilation kit
(item no. 241 2985 -
00/0)
to achieve an optimal cooling perfor-
mance in high ambient temperatures.
10
Installation
Another unfavourable method of rear installa­tion is to install the air intake and exhaust gril­les (Fig. 6) at the side wall of the recreation vehicle. The air-heat recirculation is very restricted which means that heat exchangers (condenser, absorber) cannot be adequately cooled. The optional method of an additional air vent grille installed in the floor also exhibits an insufficient air flow duct.
Fig. 5
Air vent grille not blocked!
OK!
4.1.2 Rear installation
Rear installation often causes an unfavourable installation arrangement, as ideal ventilation cannot always be assured (e.g. the lower ven­tilation grille is covered by the bumper or the rear lights of the vehicle!). The maximum coo­ling performance of the aggregate is actually not available.
The maximum cooling performance is not available! Do not apply this installation method, as it does not provide proper ven­tilation! Please refer to the description in section 4.2.
CAUTION!
Fig. 6
4.1.3 Draught-proof installation
Refrigerators in motorhomes, caravans or other vehicles must be installed in a draught­proof manner (EN 1949). This means that the combustion air for the burner is not taken from the living space and that exhaust fumes are prevented from entering the living space.
Adequate sealing between the back of the refrigerator and the vehicle interior has to be provided.
Dometic strongly recommend using a flexible sealing for this purpose (temperature-resi- stant up to 200 °C in the area of the oven), in order to facilitate future removal or installati­on of the appliance during maintenance
By no means use durable sealing com­pounds, fitting foam or similar material to realise draught-proof installation of the refrigerator ! Do NOT use any easily inflammable materials for sealing (in parti­cular silicon sealing compound or similar). Risk of fire! The device manufacturer's product liability and warranty shall lapse if such materials are used.
WARNING!
The lip seals (1) are installed at the bottom and on each side in the installation recess (Fig. 7-
9). A heat deflector plate (2) is installed in the installation recess above the refrigerator. Affix
this plate to the caravan wall, do NOT attach to the refrigerator !
11
Installation
Deviations shall require the consent of the manufacturer.
Fig. 8
Fig. 7
Fig. 9
Fig. 10
Attach the deflector plate so that the heated air escapes through the top ventilation grill into the open air and no heat build-up can be pro­duced.
The refrigerator is later pushed into the instal­lation recess from the front. Ensure that the seals abut the case evenly.
This installation option facilitates the removal and installation of the appliance for servicing.
If the cavity between the caravan wall and the refrigerator is sealed so that fumes cannot penetrate the living area it is possible to vent the flue gas directly through the upper grille without using the aluminium flue pipe. The waste gases escape to the outside through the upper grill of the ventilation. Do not use any kind of aluminium flue pipe to lead the flue gas out.
Fasten the sealing lips to a stop bar on the rear side (1), e.g. by gluing.
1
1
2
1
2
Proposal 1
Proposal 2
12
Installation
Fig. 11
Appliance without grillfunction
ventilation grille LS300
condenser cooling unit
gap between coo­ling unit and wall: min. 15 mm
ventilation grille LS300
Truma-flue outlet AK3
removable screen / grill
(for fixing of flue outlet)
heat reflector
170 mm min
The refrigerator must be installed draught­proof in a recess (also refer to Section "4.1.3"). The measurements of the recess are stated in the table below. Push the appliance far enough into the recess until the front edge of the refrigerator casing is aligned with the front of the recess. Allow a gap of 15-20 mm bet­ween the back wall of the recess and the refri­geration unit. The floor of the recess must be level, allowing the appliance to be pushed easily into its correct position. The floor must be substantial enough to bear the weight of the appliance. Install a removable screen / grill above the oven (for fixing and removing of flue outlet).
Ensure that the refrigerator is installed level in the recess.
4.2 Installation recess
Fig. 12
Appliance with grillfunction
ventilation grille LS300
condenser cooling unit
gap between cooling unit and wall: min. 15 mm
ventilation grille LS300
Truma-flue outlet AK3
removable screen / grill
(for fixing of flue outlet)
heat reflector
170 mm min
Observe instructions “4.3
Ventilation
” !
Correct mounting of the lower ventilation grille facilitates access to the connections and functional parts during maintenance.
13
Installation
4.2.1 Recess dimensions
RMDT 8501, RMDT 8505
Model
Height Width Depth
1685 mm 527 mm 510 mm 1685 mm 527 mm 510 mm
RMDT 8551, RMDT 8555
Model
Height Width Depth
1685 mm 527 mm 565 mm 1685 mm 527 mm 565 mm
Distance of refrigerator unit to wall:
15 mm
Top edge of oven to ceiling: 170 mm
Ventilation grille
Minimum wall clearances
Appliance without grill function
Fig. 13
Appliance with grill function
Fig. 14
Fig. 15
H
T
1
1
14
Installation
Fig. 17
In the event of high ambient temperatures, full performance of the cooling unit can only be achieved by means of adequate ventilation and extraction.
A correct installation of the refrigerator is essential for its correct operation, as due to physical reasons heat builds up at the back of the appliance which must be allowed to esca­pe into the open air.
If ventilation and exhaust duct into the vehicle is intended, fresh air supply must not be obstructed. The room in which the device is installed must have one or several openings allowing fresh air to enter (safety ventilation according to EN 721). These openings must
have a total cross section of at least 100 cm². There must be one or several ventila­tion openings above the device with mini­mum cross sections of 150 cm². These have
to be checked and if necessary cleaned regu­larly. Roof and wall outlet openings can be combined. Lower ventilation openings must be no more than 100 mm above the inside floor. The ventilation openings must by no means be shut. Grilles and covers must be kept clean and free of dust.
4.3.1 Ventilation and air extraction of the refrigerator
4.3 Ventilation
4.3.2 Oven ventilation and exhaust duct to vehicle's interior
4.3.2.1 Ventilation to vehicle's interior
(special equipment, model without flue)
exhausts
Large panel with ventilation slots (for ventilation to the vehicle’s interior)
Ventilation is provided for the unit by means of two apertures (ventilation grilles) in the cara­van wall. Fresh air enters at the bottom, extracts the heat and exits through the upper vent grille (chimney effect). The upper venti-
lation grille should be positioned as high as possible above the cooling unit (Fig. 11). Install the lower ventilation grille at floor level of the recess floor (Fig. 16), allowing
unburnt gas (heavier than air) to escape direct­ly into the open air. The gas burner must be
located above the edge (1) ..
Should this arrangement prove impossible, a ventilation aperture must be introduced by the manufacturer of the vehicle into the recess floor in order to avoid the accumula­tion of unburnt gas on the floor. The ventilation grilles must have an open cross-section of at least 400 cm². This is
achieved by using the Dometic LS 300 absor­ber ventilation and air extraction system which has been tested and approved for this purpose.
Fig. 16
1
15
Installation
Special cowls for mounting on the roof are used for the ventilation and exhaust gas duct.
Only use the cowl and pipes specified in these instructions. These are tested and approved for the application.
CAUTION!
There must not be any materials not desi­gned for temperatures over 120 °C in the vicinity of cowl and exhaust gas pipe.
CAUTION!
The hot exhaust air escapes from inside the oven through the ventilation slots in the front panel.
4.3.2.2 Ventilation via roof flue cowl
4.3.3 Ventilation heights
Fig. 20
Minimum ventilation height
LS300
LS300
H
K
Minimum ventilation height H
B
Oven :
Truma roof flue cowl AK3 250 mm
Minimum ventilation height H
K
Refrigerator :
upper ventilation grille LS 300 lower ventilation grille LS 300 > 1400 mm
H
B
1
Details on oven ventilation to vehicle's interior
Fig. 18
Fig. 19
Truma roof flue cowl AK3
panel with ventilati­on slots
gas burner
exhausts
incoming air
removable screen
10 mm
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