Dometic RM760, RM60, RM460 User Manual

Diagnostic Service Manuals
United States
SALES OFFICES DOMETIC SALES CORP.
2320 Industrial Pkwy.
Elkhart, IN 46515 Phone 219-295-5228
DOMETIC SALES CORP. 14441 Bonelli St.
818-968-9431
DOMETIC SALES CORP. 1625-A Rock Mountain Blvd.
Stone Mountain, GA 30083 Phone 404-493-6214
DOMETIC SALES CORP. 7895 SW. Hunziker Rd.
Portland, OR 97223 Phone 503-620-9510
etic
1
1
DOMETIC SALES CORP.
2920 Avenue
Alington,
-Phone
DOMETIC SALES CORP. East Oak Ridge Dr.
Rt. 9, Box I7 A
Hagerstown, MD 21740
Phone 301-797-0826
“E”
East
TX 76011
817-277-72 1
Canada
Euroclean Canada Inc.
Dometic Recreation Division 866 Langs Drive Cambridge, Ontario N3H
2N7 Canada
(519) 653-8880
1000 01
RM360
RM460
RM660
RM760
REFRIGERATOR
,
RM360 RM460
SERVICE MANUAL
RM660
Edition
Publication 5415-E I Service
DSC
#650
1
No.
-1
RM760
2
Installation Instructions for use Cabinet adjustments
To change door panel Panel dimensions Replacement of door gasket Reversing outer door Replacement of evaporator door
on
RM360/460/660
Replacement of evaporator door
gasket on The absorption cooling unit page 10 Operation analysis for cooling unit page 10 Cooling unit replacement Cooling unit replacement The gas/electric equipment
Replacement of gas/electric
equipment complete
Disassembly of gas/electric equipment page 14 Disassembly of burner jet and burner page 15 Operation analysis for LP gas refrigerators Operation analysis for refrigerators
operating on electricity page 16 Wiring diagrams page 17-18
RM360/460/660
RM360/460/660 page 11
RM760
-page 15
page 3 page 6 page 8 page 8 page 8 page page
page
page 10
page 12 page 13
page 14
9 9
9
3
INSTALLATION GENERAL INSTRUCTIONS The refrigerators outlined hereon have been de-
sign certified under ANS by the American Gas Association for installation
in a mobile home or recreational vehicle and are approved by the Canadian Gas Association. certifications are, however, contingent on the installation being made in accordance with the following instructions.
The installation must in the USA conform with:
1. National Fuel Gas Code
2.
Mobile Homes
3. Recreational Vehicles The unit must be electrically grounded in accor-
dance with the National Electrical Code ANSI,
1968, when installed if an external alternating
current electrical source is utilized.
4. Any applicable local code
In Canada
1. Standard CGA mobile housing and recreational vehicles
2. Standard CSA
for mobile housing
3. Standard CSA
requirements for recreational vehicles
Ventilation
The installation shall be made in such a manner as to separate the combustion system from the living space of the mobile home or recreational
vehicle. Openings for air supply or for venting
of combustion products shall have a minimum di­mension of not less than
Proper installation requires one lower fresh air intake and one upper exhaust vent. The ventila­tion kits shown in this instruction booklet have been certified for use with the refrigerator mo­dels listed in the tables. The ventilation kits
must be installed and used without modification.
An opening towards the outside at floor level in the refrigerator compartment must be provided for ventilation of heavier-than-air fuel gases. The
lower vent of the recommended kits is provided with proper size opening. For ready serviceability of the burner and con-
trol manifold parts of the refrigerator the lower
side vent is fitted with a lift-out panel which provides an adequate access opening.
A119.1-1972
lO.l/CSA Z240.6.1
Z240.6.2/C22.2
Z
21.19 Refrigerators
The
Z223.1-1974
A119.2-1970
CI-
2240.4 gas equipped electrical requirements
No 148 electrical
l/4
inch.
ELECTRICAL CONNECTION
115 Volts A C
The refrigerator is equipped with a three prong (grounded) plug for protection against
shock hazard and should be plugged directly into a properly grounded three prong recept­acle. Do not cut or remove the grounding prong from this plug. The cord should be routed to avoid coming in contact with the burner cover, flue cover or other hot com­ponents.
12 Volts VDC optional for certain models On
"Tri-Pover" terminal block marked "12 V". The refrigera­tor must be connected to the battery circuit with two wires of adequate capacity to avoid voltage drop. The wire gage should be chosen
with consideration to the wire length in
accordance with the following tabel: The 12 V circuit must be fused with an appropriate fuse.
TABLE
Maximum two conductor wire length for different AWG numbers.
Maximum two conductor wire length in feet
AWG
14 12 10
Do not use the body or chassis of the
vehicle as a substitute for either of the two conductors. No other electrical equipment or lighting should be connected to the re­frigerator circuit. The refrigerator will draw from
CAUTION Do not operate the refrigerator on 12 Volt when
the vehicle is parked. You will run out of battery in a rather short time.
RM360
120w
10 17
8 6 4
27 43 69
110
l0-21
Amps at 12 Volt depending on model.
units there is an additional
RM460 RM660 RM760
135w
9
15 25 40 64
102
175w 250W
7 12 8 19 31 22
49
79
5 13 34
55
GAS CONNECTION
Hook-up to the gas supply line is accomplish­ed at the manual gas valve, which is furnish­ed with a connection. be checked for leaks with soapy water. The gas supply system must incorporate a pressure regulator to maintain a supply
sure of
3/8"
SAE (UNF
All completed connections should
not more than 11 inches water gage.
5/8"-18)
male flare
pres-
Fig.1
m
If possible the installation of a 12 Volt operated refrigerator should be completed with a relay mounted either in the car or in the
recreational vehicle (see Fig. 1). This relay will automatically cut out the refrigerator when the car motor is stopped.
SPECIAL HINTS
4
The refrigerator must be installed in a stantial level is supplied with each refrigerator and by placing it in the freezer compartment one can level the refrigerator both ways front to back and side to side. When installing the re­frigerator in the enclosure care should be taken to ensure a complete sealing between the front frame of the refrigerator and the top, sides and bottom of the enclosure. For this purpose a length of sealing strip is applied to the rear surfaces of the front frame. A sealing strip should also be applied to the
foremost floor of the enclosure as shown in Fig. 2.
Be careful not to damage the sealing strip applied to the floor of the enclosure when the refrigerator must be blocked. The heat produced at the rear of the refrigerator will otherwise become trapped in this space making the top of the refrigerator hot and reducing the effi­ciency of the refrigerator.
CERTIFIED INSTALLATION
Certified installations require one roof vent and one lower side vent or as optional one upper vent and one lower side vent. The two
alternatives are provided for by using the different kits listed in the Appendix.
enclosure and must be level. A spirit
sub-
/
l-l _.
Minimum ventilation height
w
For further information contact your dealer
or distributor.
METHODS OF INSTALLATION
The methods of installation are shown in
figures 3 and 4. It is essential that all maximum or minimum dimensions are strictly maintained as the performance of the refrige-
rator is dependent on an adequate flow of
air over the rear of the refrigerator.
VENTILATION HEIGHTS
Refrige­rator
Minimum ventilation heights in inches
:.jiiGj
RM360 RM460 RM660 RM760
37
31 34 42 56
Fig.3
Ventilation
area
5"x
18”
5
CLEARANCES
Minimum clearances in inches to combustible materials are:
G:
Top 0
K:
Side 0
L:
Bottom 0
M:
Rear 1
Clearance M between the rear-most part of the refrigerator and the wall behind the refrige­rator. Clearance N on top of the condenser is related
to the minimum ventilation height.
See Fig. 5 and examples below.
Fig.5
MEASUREMENTS
Distance
Refrigerator Overall model
dimensions
Height Width Depth A
B
C
Installation dimensions
Height h
Width Depth
W
d
Recess dimensions
Height Width H
W
Depth D
between top of condenser to top of refrigerator
e
RM360 RM460 RM660 RM760
3/8 15/166 13/166
21 23 24 23 24 23 24
30 32 40 52
11/166221/16
11/166 11/166 11/16
29 32 40 21 51
Storane volumes
Refrigerator Total storage volume in cu ft model
RM360 RM460 RM660 RM760
3.0
3.9
5.1
6.0
EXAMPLES
RM360
The clearance N for the
in the following way:
at
Installation with upper and lower side vents.
A.
model is derived
N=Minimum ventilation height 37 minus in-
stallation height 29
9/16
plus distance
between condenser top and refrigerator top
1
l/4
N=37-29 9/16+1 l/4=8 11/16.
9/16 1/8
3/16
1/4 203/166
20
9/16 223/4
21
9/16 223/4 9/16 223/4
21
3/4 201/2
29
5/1662113/166
32
3/1662113/166
40
3/8 2113/166
51
3/16 11/4
21
3/4 11/4
23
3/4 11/4
23
3/4
23
1/8
B.
Installation with roof vent and lower side
vent.
N=Minimum ventilation height 31 minus in-
stallation height 29
9/16
plus distance
between condenser top and refrigerator top
1
l/4
plus distance between roof surface
and roof vent cap 5
l/4.
N=31-29 9/16+1 l/4+5 l/4=7 15/16.
Fig.6
6
INSTRUCTIONS FOR USE
INSTALLATION OF THE REFRIGERATOR IN A VEHICLE
The refrigerator must be installed on a solid floor and must be level. With the vehicle care­fully leveled the refrigerator should level both
ways in the freezer compartment. Free air circulation over the fins of the cooling unit is essential. rator should be in accordance with the label attached to the rear plate of the refrigerator.
In case detailed instructions on the installation and connection to the gas supply are required, contact your dealer or distributor.
Leveling
In the boiler ammonia vapor is distilled from an ammonia-water mixture and carried to the finned condenser, to the evaporator, where it creates cold by evaporating into a circulating flow of hydrogen gas. liquid readily accumulates, forming pockets
which
can impair the gas circulation or even
block it,
will stop. When the recreational vehicle is stationary it must be leveled to be comfortable to live in. If
the refrigerator is properly installed, i e the freezer shelf parallel to the floor, the refrige­rator will then also perform well.
A bubble level should be placed on the freezer
shelf. When the vehicle is on tow, the continuous rolling and pitching movement will not affect the refrigerator as long as the movement passes
either side of level, but when the trailer is
temporarily parked this sensitivity of the re-
frigerator should be remembered. So, once more, before you start the refrigerator, make sure
it is level.
where it liquifies. The liquid flows
If the evaporator coil is not level the
in which case, of course, the cooling
Clearances around the refrige-
4.
After the gas is lit keep the button C pushed
for 10 seconds. Release the button and check through the reflector that the burner flame stays burning. If not repeat the lighting pro­cedure.
NOTE:
Flame Blow Out
If trouble is encountered with the flame blowing out under specially windy conditions, try to avoid the wind blowing against the wall where vent outlets are located. If the trouble persists, set the thermostat to MAX. This later measure can of course only be temporary such as when the vehicle is on tow, for after a day or so at this setting the foodstuffs in the cabinet will freeze.
Electric Operation (Fig. 7)
1.
Check that the attachment plug is correctly connected to the mains supply. When the re-
frigerator is equipped also for 12 Volts D C operation the low voltage connection is made at the marked terminals at the rear of the re-
frigerator. Turn the knob A to desired position for electric
2. operation. Turn the thermostat knob B to setting 4.
3.
HOW TO USE THE REFRIGERATOR
Food Storage Compartment
After a replacement of the gas con-
tainer or a long shut off period the gas line is likely to be filled with air. In such a case the lighting procedure has to be repeated until the air is pushed out of the line and the gas has reached the burner.
HOW TO START THE
Gas Operation(Fig.
1. To start position
2. Turn the
3. Push the D of the
repeated
This can
REFRIGERATOR.
the refrigerator turn the knob A to "GAS". thermostat knob B to setting 4. button C to stop and push the button
piezo igniter. The pushing has to be
until the gas is lit at the burner.
be observed through the reflector E.
Fig.7
7)
The food storage compartment is completely closed and unventilated,which is necessary to maintain the required low temperature for food storage. Consequently foods having a strong odor or liable to absorb odors should be covered. Vegetables, salads etc. crispness. rators are underneath the cooling evaporator and at the bottom of the refrigerator, and the least cold positions are on the upper door shelves. This
should be considered when different types of food
are placed in the refrigerator.
Frozen Food Storage Compartment
The ice trays should be placed in direct contact with the freezer shelf for fastest ice making. Quick frozen soft fruits and ice cream should be placed in the coldest part of the compartment, which is at the bottom of the aluminum liner or,
in models with a shelf, on this or just below it. Frozen vegetables, on the other hand, may be stored in any part of the compartment. The compartment is not designed for the deep or quick freezing of foodstuffs. Meat or fish foods, whether raw or prepared, and provided they are precooled
should be covered to retain their
The coldest positions in the refrige-
in the refrigerator, can however, also
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