Dometic 620515.336, 620525.331, 620526.331, 620525.336, 630516.336 User Manual

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620515, 620525, 620526, 630515 & 630516 Installation Instructions
C
S
RECORD THIS UNIT INFORMATION FOR FUTURE REFERENCE: Model Number Serial Number Date Purchased
MODEL
620515, 620525, 620526
Roof-Top Air Conditioner
630515, 630516
Roof T op Heat Pump
used with one of following:
3105007 Return Air Cover
USA
SERVICE OFFICE Dometic Corporation 2320 Industrial Parkway Elkhart, IN 46516 574-294-2511
CANADA
Dometic Corporation 46 Zatonski, Unit 3 Brantford, ON N3T 5L8 CANADA 519-720-9578
For Service Center Assistance Call:
800-544-4881
U
3105935 Quick Cool Return Air Cover
3308120 Genesis Air Filtration System
and
3109228.001 (White) Comfort Control Center
3109228.019 (Black) Comfort Control Center
THIS UNIT IS DESIGNED FOR OEM INSTALLATION
ALL INITIAL INSTALLATIONS MUST BE APPROVED BY THE SALES DEPT.
This manual must be read and un­derstood before installation, ad­justment, service, or maintenance is performed. This unit must be in­stalled by a qualified service tech­nician. Modification of this product can be extremely hazardous and could result in personal injury or property damage.
Lire et comprendre ce manuel avant de procéder à l'installation, à des réglages, de l'entretien ou des réparations. L'installation de cet appareil doit être effectuée par un réparateur qualifié. Toute modification de cet appareil peut être extrêmement dangereuse et entraîner des blessures ou dommages matériels.
TM
TM
INSTALLATION
INSTRUCTIONS
REVISION:
Form No. 3309083.032 9/07 (Replaces 3309083.024) (French 3309084.030) ©2007 Dometic Corporation LaGrange, IN 46761
Important: These Instructions
must stay with unit. Owner read carefully.
1
Models
620515.331
620515.336
620525.331
620525.336
620526.331
620526.336
630515.331
630515.336
630516.331
630516.336
620515, 620525, 620526, 630515 & 630516 Installation Instructions
WARNING
CAUTION
CAUTION
SAFETY INSTRUCTIONS
This manual has safety information and instruc­tions to help users eliminate or reduce the risk of accidents and injuries.
RECOGNIZE SAFETY INFORMATION
!
This is the safety-alert symbol. When you see this symbol in this manual, be alert to the potential for personal injury .
Follow recommended precautions and safe op­erating instructions.
UNDERSTAND SIGNAL WORDS
GENERAL INFORMATION
A. Product features or specifications as described or illus-
trated are subject to change without notice.
B. This Air Conditioner Is Designed For:
1. Installation on a recreational vehicle during the time the vehicle is manufactured.
2. Mounting on the roof of a recreational vehicle.
3. Roof construction with rafters/joists on minimum of 16 inch centers.
4. Minimum of 2.00 inches and maximum of 5.50 inches distance between roof to ceiling of recre­ational vehicle. Alternate installation methods will allow forroofs more than 5.50 inches thick.
C. The ability of the air conditioner to maintain the desired
inside temperature depends on the heat gain of the RV. Some preventative measures taken by the occupants of the RV can reduce the heat gain and improve the performance of the air conditioner. During extremely high outdoor temperatures, the heat gain of the vehicle may be reduced by:
1. Parking the RV in a shaded area
2. Using window shades (blinds and/or curtains)
3. Keeping windows and doors shut or minimizing us age
4. Avoiding the use of heat producing appliances
A signal word , WARNING OR CAUTION is used with the safety-alert symbol. They give the level of risk for potential injury .
!
indicates a potentially hazard­ous situation which, if not avoided, could result in death or serious injury .
!
indicates a potentially hazard­ous situation which, if not avoided may result in minor or moderate injury .
used without the safety alert symbol indicates, a potentially hazardous situa­tion which, if not avoided may result in property damage.
Read and follow all safety information and instruc­tions.
Operation on High Fan/Cooling mode will give optimum or maximum efficiency in high humidity or high outside tem­peratures.
Starting the air conditioner early in the morning and giving it a "head start" on the expected high outdoor ambient will greatly improve its ability to maintain the desired indoor temperature.
For a more permanent solution to high heat gain, accesso­ries like A&E outdoor patio and window awnings will reduce heat gain by removing the direct sun. They also add a nice area to enjoy company during the cool of the evening.
D. Condensation
Note: The manufacturer of this air conditioner will not be
responsible for damage caused by condensed moisture on ceilings or other surfaces. Air contains moisture and this moisture tends to condense on cold surfaces. When air enters the RV, condensed moisture may appear on the ceiling, windows, metal parts, etc. The air conditioner re­moves this moisture from the air during normal operation. Keeping doors and windows closed when this air conditioner is in operation will minimize condensed moisture on cold surfaces.
2
Size**
Minimun
Generator
1Unit/2Units
Weight
Installed
(Pounds)
** User
Supplied
AC Circuit
Protection
Minimum
Wire Size*
R-22
(Oz.)
Refrigerant
Copper
12 AWG
620515, 620525, 620526, 630515 & 630516 Installation Instructions
Up To 24'
Total
Static
Max./Min.
Speed
Max./Min.
SCFM-High
SPECIFICATIONS
Rotor
Locked
Fan Motor
Load
Rated
Fan Motor
Rotor
Locked
Compressor
Load
Rated
Compressor
Watts
Heater
Amps
Rating
Electrical
W.C.
Amps
Amps
Amps
Amps
60Hz.
120VAC
1 Phase
Nominal
Capacity
(BTU/HR)
No.
Model
Cooling
620515.331 13,500 1530 12.4 60.0 3.5 10.0 335 / 250 .012 / 0.65 16.5 20 Amp 95 3.5 KW/5.0 KW
620515.336 13,500 1530 12.4 60.0 3.5 10.0 335 / 250 .012 / 0.65 16.5 20 Amp 95 3.5 KW/5.0 KW
620525.331 13,500 1530 12.4 60.0 3.5 10.0 335 / 250 .012 / 0.65 16.5 20 Amp 95 3.5 KW/5.0 KW
620525.336 13,500 12.4 60.0 3.5 10.0 335 / 250 .012 / 0.65 16.5 20 Amp 95 3.5 KW/5.0 KW
620526.331 15,000 12.0 64.0 3.3 8.2 380 / 250 .012 / 0.65 20.0 20 Amp 95 3.5 KW/5.0 KW
620526.336 15,000 12.0 64.0 3.3 8.2 380 / 250 .012 / 0.65 20.0 20 Amp 95 3.5 KW/5.0 KW
630515.331 13,500 12.4 60.0 3.5 10.0 335 / 250 .012 / 0.65 23.5 20 Amp 95 3.5 KW/5.0 KW
630515.336 13,500 12.4 60.0 3.5 10.0 335 / 250 .012 / 0.65 23.5 20 Amp 95 3.5 KW/5.0 KW
3
630516.331 15,000 12.0 64.0 3.3 8.5 335 / 250 .012 / 0.65 20.0 20 Amp 95 3.5 KW/5.0 KW
630516.336 15,000 12.0 64.0 3.3 8.5 335 / 250 .012 / 0.65 20.0 20 Amp 95 3.5 KW/5.0 KW
When sizing the generator, the total power usage of your recreational vehicle must be considered. Keep in mind generators lose power at high altitudes
an dfrom lack of maintenance.
* For wire length over 24 ft., consult the National Electric Code for proper sizing.
** Dometic Corporation gives GENERAL guidelines for generator requirements. These guidelines come from experiences people have had in actual applications.
*** CIRCUIT PROTECTION: Time Delay Fuse or HACR Circuit Breakers Required.
620515, 620525, 620526, 630515 & 630516 Installation Instructions
CAUTION
M
i
c
r
o
-
T
h
e
r
m
F
i
l
t
e
r
S
y
s
t
e
m
Micro-Therm
Filter
System
F I
L T
E
R R E
S
E
T
FILTER RESET
C L E
A
N F I
L
T
E
R
CLEAN FILTER
INSTALLATION INSTRUCTIONS
A. Precautions
Improper installation may damage equipment, could endanger life, cause serious injury and/ or property damage.
1. Read Installation and Operating Instructions care­fully before attempting to start your air conditioner installation.
2. Dometic Corporation will not be liable for any dam­ages or injury incurred due to failure in following these instructions.
3. Installation must comply with the National Electrical Code ANSI/NFPA-70 and CSA Standard C22.1 (latest edition and any State or Local Codes or regulations.
4. DO NOT add any devices or accessories to this air conditioner except those specifically authorized by Dometic.
5. This equipment must be serviced by qualified per­sonnel and some states require these people to be licensed.
b. For two unit installations: Install one Air Condi-
tioner 1/3 and one Air Conditioner 2/3’s from front of RV and centered from side to side.
FIG. 2
1/2L
L
2/3L
L
1/3L
It is preferred that the air conditioner be installed on a relatively flat and level roof section measured with the RV parked on a level surface.
Note: A 8° slant to either side, or front to back, is acceptable for all units.
3. After Location Has Been Selected: a. Check for obstructions in the area where air
conditioner will be installed. See FIG. 4.
b. The roof must be designed to support 130
pounds when the RV is in motion. Normally a 200 lb. static load design will meet this require­ment.
B. Choosing Proper Location For The Air
Conditioner
This air conditioner is specifically designed for installation on the roof of a recreational vehicle (RV). When determining your cooling requirements, the following should be considered:
Size of RV;
Window area (increases heat gain);
Amount of insulation in walls and roof;
Geographical location where the RV will be used;
Personal comfort level required.
1. Normal Location-The air conditioner is designed to fit over an existing roof vent opening.
FIG. 1
2. Other Locations-When no roof vent is available or another location is desired, the following is recom-
mended: a. For one unit installation: The air conditioner
should be mounted slightly forward of center (front to back) and centered from side to side.
It is the responsibility of the installer of this air conditioner system to ensure structural in­tegrity of the RV roof. Never create a low spot on the roof where water will collect. Water standing around the air conditioner may leak into the interior causing damage to the prod­uct and the RV.
c. Check inside the RV for return air kit obstruc-
tions (i.e. door openings, room dividers, cur­tains, ceiling fixtures, etc.) See FIG. 3 & 4.
FIG. 3
9-1/2"
28-3/4"
39"
Genesis
3/4"
17"
Standard Grill
4
2"
17"
18-1/2"
20-7/8"
620515, 620525, 620526, 630515 & 630516 Installation Instructions
CAUTION
FIG. 4
4"
4"
7-1/8”
4-1/8”
21-3/8”
REAR OF UNIT
14-1/4" x 14-1/4”
(±1/8”) OPENING
Center Line of Unit
7-1/8”
KEEP THESE AREAS FREE OF OBSTRUCTIONS
12"
Air Grill Perimeter
1-1/2"
F
17"
r o n
1-1/4"
14-1/4 x 14-1/4 (±1/8") Opening
t
1-1/2"
17"
1-3/4"
3"
Standard
2"
14-1/4 x 14-1/4 (±1/8") Opening
2"
20-7/8"
Genesis
18-1/2"
R
3"
e a r
Grill
C. Roof Preparation
1. Opening Requirements - Before preparing the ceil­ing opening, the type of system options must be decided upon. Read all of the following instructions before beginning the installation. If a roof vent opening will not be used a 14-1/4" x 14­1/4" (±1/8") opening must be cut through the roof and ceiling of the RV. This opening must be located between the roof reinforcing members.
There may be electrical wiring between the roof and the ceiling. Disconnect 120 volt AC power cord and the positive (+) 12 volt DC ter­minal at the supply battery. Failure to follow this instruction may create a shock hazard causing death or severe personal injury.
The 14-1/4" x 14-1/4" (±1/8") opening is part of the return air system of the Air Conditioner and must be finished in accordance with NFPA Standard 501C Section 2.7.2.
2. Roof Vent Removal a. Unscrew and remove the roof vent. b. Remove all caulking compound around open-
ing.
c. Seal all screw holes and seams where the roof
gasket is located. Use a good grade of all weather sealant. See FIG. 5.
FIG. 5
d. If the opening exceeds 14-3/8" x 14-3/8", it will
be necessary to re-size the opening to 14-1/4" x 14-1/4" (±1/8").
e. If the opening is less than 14-1/8" x 14-1/8", it
must be enlarged.
3. New Opening- (Installation Other Than Vent Open­ing) a. Mark a 14-1/4" x 14-1/4" (±1/8") square on the
roof and carefully cut the opening.
b. Using the roof opening as a guide, cut the
matching hole in the ceiling.
c. The opening created must be framed to provide
adequate support and prevent air from being drawn from the roof cavity. Lumber 3/4" or more in thickness must be used. Remember to pro­vide an entrance hole for power supplies, fur­nace wiring and a seven-conductor cable, 18 to 22 AWG is to be used for analog thermostat
connections.
FIG. 6
Do Not Cut Roof Structure Or Rafters
3/4" Min.
Good-Rafters Supported By Cross Beams
Frame Opening So It
Good Location­Between Roof Rafters
Won't Collapse When Bolting Down Unit
15" Min. At Leave Access For Power Supply Wiring
Front Of
Opening
It is the responsibility of the installer of this air conditioner system to ensure structural integrity of the RV roof. Never create a low spot on the roof where water will collect. Wa­ter standing around the air conditioner may leak into the interior causing damage to the product and the RV.
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