Dometic 57908.321, 57908.521, 57912.321, 57912.531, 57912.621 User Manual

...

USA

SERVICE OFFICE The Dometic Corp. 509 So. Poplar St. LaGrange, IN 46761 260-463-4858

ANALOG DUCTED INSTALLATION INSTRUCTIONS

RECORD THIS UNIT INFORMATION FOR FUTURE REFERENCE:

Model Number Serial Number Date Purchased

600 Series PENGUIN

579 Series BRISK AIR

590 Series QUICK COOL

591 Series HEAT PUMP

595 Series QUICK COOL

Roof Top Air Conditioner/Heat Pump

USED WITH

Part No. 3107541 and 3107546

Analog Relay Kit

WITH REMOTE ANALOG THERMOSTAT

DUCTED

THIS UNIT IS DESIGNED FOR OEM INSTALLATION

ALL INITIAL INSTALLATIONS MUST BE APPROVED BY THE SALES DEPT.

CANADA

Dometic Dist. 866 Langs Dr. Cambridge, Ontario CANADA N3H 2N7 519-653-4390

For Service Center Assistance Call:

800-544-4881

INSTALLATION

INSTRUCTIONS

WARNING

This manual must be read and understood before installation, adjustment, service, or maintenance is performed. This unit must be installed by a qualified service technician. Modification of this product can be extremely hazardous and could result in personal injury or property damage.

57908.321

57908.521

57912.321

57912.531

57912.621

57912.622

57912.631

57915.331

57915.336

57915.421

AVERTISSEMENT

Lire et comprendre ce manuel avant de procéder à l'installation, à des réglages, de l'entretien ou des réparations. L'installation de cet appareil doit être effectuée par un réparateur qualifié. Toute modification de cet appareil peut être extrêmement dangereuse et entraîner des blessures ou dommages matériels.

MODELS

57915.422

57915.426

57915.521

57915.522

57915.526

57915.531

57915.536

57915.621

57915.622

57915.626

57915.631

57915.731

59016.521

59016.621

59516.331

59516.336

59516.501

59516.531

59516.536

59516.601

59516.603

59516.606

59516.631

59528.601

59529.531

59529.601

59529.631

59530.531

59530.532

59530.536

59530.601

59530.631

59530.632

600312.321

600312.421

600315.321

600315.326

600315.421

REVISION

Important: These instructions

must stay with unit. Owner read carefully.

ANALOG DUCTED INSTALLATION INSTRUCTIONS

SAFETY INSTRUCTIONS

This manual has safety information and instructions to help users eliminate or reduce the risk of accidents and injuries.

RECOGNIZE SAFETY INFORMATION

This is the safety-alert symbol. When you see this symbol in this manual, be alert to the potential for personal injury .

Follow recommended precautions and safe operating instructions.

UNDERSTAND SIGNAL WORDS

1. GENERAL INFORMATION

A. Product features or specifications as described or illus-

trated are subject to change without notice.

B. This air conditioner is designed for:

1. Installation on a recreational vehicle during the time the vehicle is manufactured.

2. Mounting on the roof of a recreational vehicle.

3. Connection to an air distribution system located in the ceiling/roof cavity of the recreational vehicle.

4. Roof construction with rafters/joists on minimum of 16 inch centers.

5. Minimum of 2.00" and maximum of 5.50" distance between roof to ceiling of recreational vehicle. Alternate installation methods will allow for roofs more than 5.50" thick.

C. The ability of the air conditioner to maintain the desired

inside temperature depends on the heat gain of the RV. Some preventative measures taken by the occupants of the RV can reduce the heat gain and improve the performance of the air conditioner. During extremely high outdoor temperatures, the heat gain of the vehicle may be reduced by:

1. Parking the RV in a shaded area

2. Using window shades (blinds and/or curtains)

3. Keeping windows and doors shut or minimizing usage

4. Avoiding the use of heat producing appliances.

A signal word , WARNING OR CAUTION is used with the safety-alert symbol. They give the level of risk for potential injury .

WARNING

indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury .

CAUTION

indicates a potentially hazardous situation which, if not avoided may result in minor or moderate injury .

CAUTION

used without the safety alert symbol indicates, a potentially hazardous situation which, if not avoided may result in property damage.

Read and follow all safety information and instructions.

Operation on High Fan/Cooling mode will give optimum or maximum efficiency in high humidity or high outside temperatures.

Starting the air conditioner early in the morning and giving it a "head start" on the expected high outdoor ambient will greatly improve its ability to maintain the desired indoor temperature.

For a more permanent solution to high heat gain, accessories like A&E outdoor patio and window awnings will reduce heat gain by removing the direct sun. They also add a nice area to enjoy company during the cool of the evening.

D. Condensation Note: The manufacturer of this air conditioner will not be

responsible for damage caused by condensed moisture on ceilings or other surfaces. Air contains moisture and this moisture tends to condense on cold surfaces. When air enters the RV, condensed moisture may appear on the ceiling, windows, metal parts, etc. The air conditioner removes this moisture from the air during normal operation. Keeping doors and windows closed when this air conditioner is in operation will minimize condensed moisture on cold surfaces.

12 AWG

Copper

ANALOG DUCTED INSTALLATION INSTRUCTIONS

up to 24’

SPECIFICATIONS

(BTU/HR) AMPS ROTOR AMPS ROTOR MAX/MIN MAX/MIN *** USER (POUNDS) SIZE**

115V AC,

60 HZ., 1PH.

COOLING AMPS AMPS “ W. C. SUPPLIED 1 UNIT/ 2 UNITS

When sizing the generator, the tot al power usage of your recreational vehicle must be considered. Keep in mind generators lose power at high altitudes and

from lack of maintenance.

MODEL NOMINAL ELECTRICAL COMPRESSOR COMPRESSOR FAN MOTOR FAN MOTOR SCFM-HIGH TOTAL REFRIGERANT MINIMUM AC CIRCUIT INSTALLED MINIMUM

NO. CAPACIT Y RATING RATED LOAD LOCKED RATED LOAD LOCKED SPEED STA TIC R-22 (OZ) WIRE SIZE* PROTECTION WEIGHT GENERATOR

57908.321 7,180 6.9 36.0 2.5 5.8 325 / 250 0.55 / 0.90 16.0 20 Amp 75 2.5 KW / 4.0 KW

57908.521 7,100 6.6 34.0 2.5 5.8 325 / 250 0.55 / 0.90 17.0 20 Amp 75 2.5 KW / 4.0 KW

57912.321 11,000 9.5 53.0 2.5 5.8 325 / 250 0.55 / 0.90 15.5 20 Amp 9 4 2.5 KW / 4.0 KW

57912.531 11,000 8.0 53.0 2.5 5.8 325 / 250 0.55 / 0.90 18.5 20 Amp 9 4 2.5 KW / 4.0 KW

57912.621 11,000 8.5 48.3 2.5 5.8 325 / 250 0.55 / 0.90 16.0 20 Amp 9 4 2.5 KW / 4.0 KW

57912.622 11,000 8.5 48.3 2.5 5.8 325 / 250 0.55 / 0.90 18.0 20 Amp 9 4 2.5 KW / 4.0 KW

57912.631 11,000 8.5 48.3 2.5 5.8 325 / 250 0.55 / 0.90 18.0 20 Amp 9 4 2.5 KW / 4.0 KW

57915.331 13,500 1 1.4 58.0 2.5 5.8 325 / 250 0.55 / 0.90 15.5 20 Amp 10 0 3.5 KW / 5.0 KW

57915.336 13,500 12.1 59.0 2.5 5.8 325 / 250 0.55 / 0.90 16.5 20 Amp 100 3.5 KW / 5.0 KW

57915.421 13,500 1 1.5 50.0 2.5 5.8 325 / 250 0.55 / 0.90 13.5 20 Amp 10 0 3.5 KW / 5.0 KW

57915.422 13,500 1 1.5 50.0 2.5 5.8 325 / 250 0.55 / 0.90 14.5 20 Amp 10 0 3.5 KW / 5.0 KW

57915.426 13,500 1 1.5 50.0 2.5 5.8 325 / 250 0.55 / 0.90 13.5 20 Amp 10 0 3.5 KW / 5.0 KW

57915.521 13,500 12.1 59.0 2.5 5.8 325 / 250 0.55 / 0.90 16.0 20 Amp 94 3.5 KW / 5.0 KW

57915.522 13,500 12.1 59.0 2.5 5.8 325 / 250 0.55 / 0.90 16.5 20 Amp 94 3.5 KW / 5.0 KW

57915.526 13,500 12.1 59.0 2.5 5.8 325 / 250 0.55 / 0.90 16.0 20 Amp 94 3.5 KW / 5.0 KW

57915.531 13,500 12.1 59.0 2.5 5.8 325 / 250 0.55 / 0.90 16.5 20 Amp 94 3.5 KW / 5.0 KW

57915.536 13,500 12.1 59.0 2.5 5.8 325 / 250 0.55 / 0.90 16.5 20 Amp 94 3.5 KW / 5.0 KW

57915.621 13,500 1 1.0 54.4 2.5 5.8 325 / 250 0.55 / 0.90 16.0 20 Amp 9 4 3.5 KW / 5.0 KW

57915.622 13,500 1 1.0 54.4 2.5 5.8 325 / 250 0.55 / 0.90 16.5 20 Amp 9 4 3.5 KW / 5.0 KW

57915.626 13,500 1 1.0 54.4 2.5 5.8 325 / 250 0.55 / 0.90 16.0 20 Amp 9 4 3.5 KW / 5.0 KW

57915.631 13,500 1 1.0 54.4 2.5 5.8 325 / 250 0.55 / 0.90 16.5 20 Amp 9 4 3.5 KW / 5.0 KW

57915.731 13,500 1 1.3 56.0 2.5 5.8 325 / 250 0.55 / 0.90 15.0 20 Amp 9 4 3.5 KW / 5.0 KW

59016.521 15,000 12.9 71.0 2.5 6.0 350 / 250 0.40 /1.1 0 26.5 20 Amp 101 3.5 KW / 5.0 KW

59016.621 15,000 12.9 77.0 2.5 6.0 350 / 250 0.40 / 1.10 26.5 20 Amp 101 3.5 KW / 5.0 KW

59516.331 15,000 1 1.5 50.0 2.5 5.8 325 / 250 0.40 / 1.10 29.0 20 Amp 9 4 3.5 KW / 5.0 KW

59516.336 15,000 12.7 60.0 2.0 5.6 325 / 250 0.40 / 1.10 29.0 20 Amp 94 3.5 KW / 5.0 KW

59516.501 15,000 1 1.5 50.0 2.5 5.8 325 / 250 0.40 / 1.10 31.0 20 Amp 9 4 3.5 KW / 5.0 KW

59516.531 15,000 1 1.5 50.0 2.5 5.8 325 / 250 0.40 / 1.10 26.5 20 Amp 9 4 3.5 KW / 5.0 KW

59516.536 15,000 1 1.5 50.0 2.5 5.8 325 / 250 0.40 / 1.10 29 20 Amp 94 3.5 KW / 5.0 KW

59516.601 15,000 12.9 77.0 2.5 6.0 350 / 250 0.40 / 1.10 31.0 20 Amp 102 3.5 KW / 5.0 KW

59516.603 15,000 12.3 77.0 2.0 5.6 325 / 250 0.40 / 1.10 29.5 20 Amp 102 3.5 KW / 5.0 KW

59516.606 15,000 12.9 71.0 2.0 6.0 325 / 250 0.40 / 1.10 31.0 20 Amp 102 3.5 KW / 5.0 KW

* For wire lengths over 24 ft. consult the National Electric Code for proper sizing.

** Dometic Corporation gives GENERAL guidelines for generator requirements. These guidelines come from experiences people have had in actual applications

*** CIRCUIT PROTECTION: Time Delay Fuse or HACR Circuit Breakers Required.

12 AWG

Copper

ANALOG DUCTED INSTALLATION INSTRUCTIONS

up to 24’

SPECIFICATIONS

COOLING AMPS AMPS “ W. C. SUPPLIED 1 UNIT/ 2 UNITS

(BTU/HR) AMPS ROTOR AMPS ROTOR MAX/MIN MAX/MIN *** USER (POUNDS) SIZE**

115V AC,

60 HZ., 1PH.

When sizing the generator, the tot al power usage of your recreational vehicle must be considered. Keep in mind generators lose power at high altitudes and

from lack of maintenance.

NO. CAPACIT Y RATING RATED LOAD LOCKED RATED LOAD LOCKED SPEED STA TIC R-22 (OZ) WIRE SIZE* PROTECTION WEIGHT GENERATOR

MODEL NOMINAL ELECTRICAL COMPRESSOR COMPRESSOR FAN MOTOR FAN MOTOR SCFM-HIGH TOTAL REFRIGERANT MINIMUM AC CIRCUIT INSTALLED MINIMUM

59528.601 N/A 6.0 45.6 2.0 5.6 325 / 250 0.41 / 1.10 16.5 15 Amp 92 3.5 KW / 5.0 KW

59529.531 N/A 6.9 49.0 2.0 5.6 325 / 250 0.40 / 1.10 18.5 15 Amp 94 3.5 KW / 5.0 KW

59530.531 N/A 7.8 53.0 2.0 5.6 325 / 250 0.40 / 1.10 19.0 15 Amp 94 3.5 KW / 5.0 KW

59530.532 N/A 8.0 53.0 2.5 5.8 325 / 250 0.40 / 1.10 18.5 15 Amp 94 3.5 KW / 5.0 KW

59530.536 N/A 7.8 53.0 2.0 5.6 325 / 250 0.40 / 1.10 19.0 15 Amp 94 3.5 KW / 5.0 KW

59530.601 N/A 8.0 48.3 2.0 5.6 335/ 250 0.40 / 1.10 19.0 15 Amp 93 3.5 KW / 5.0 KW

59530.631 N/A 8.0 48.3 2.0 5.6 335 / 250 0.40 / 1.10 19.0 15 Amp 94 3.5 KW / 5.0 KW

59530.632 N/A 8.5 48.3 2.5 5.8 325 / 250 0.40 / 1.10 18.0 15 Amp 94 2.5 KW / 4.0 KW

600312.321 11,000 9.5 53.0 3.1 8.8 335 / 250 0.12 / 0.65 16.5 20 Amp 95 2.5 KW / 4.0 KW

600312.421 11,000 10.7 50.0 3.1 8.8 335 / 250 0.12 / 0.65 16.0 20 Amp 101 2.5 KW / 4.0 KW

600315.321 13,500 12.4 60.0 3.1 8.8 335 / 250 0.12 / 0.65 15.5 20 Amp 96 3.5 KW / 5.0 KW

600315.326 13,500 12.4 60.0 3.1 8.8 335 / 250 0.12 / 0.65 17.0 20 Amp 102 3.5 KW / 5.0 KW

600315.421 13,500 1 1.5 50.0 3.1 8.8 335 / 250 0.12 / 0.65 15.5 20 Amp 96 3.5 KW / 5.0 KW

* For wire lenghts over 24 ft. consult the National Electric Code for proper sizing.

** Dometic Corporation gives GENERAL guidelines for generator requirements. These guidelines come from experiences people have had in actual applications

*** CIRCUIT PROTECTION: Time Delay Fuse or HACR Circuit Breakers Required.

ANALOG DUCTED INSTALLATION INSTRUCTIONS

REAR OF UNIT

14-1/4" x 14-1/4” (±1/8) OPENING

CAUTION

2. PRECAUTIONS

WARNING

Improper installation may damage equipment, could endanger life, cause serious injury and/or property damage.

A. Read Installation and Operating instructions carefully

before attempting to start your air conditioner/heat pump installation.

B. Dometic Corporation will not be liable for any dam-

ages or injury incurred due to failure in following these instructions.

C. Installation must comply with the National Electrical

Code and any State or Local Codes or regulations.

D. DO NOT add any devices or accessories to this air

conditioner/heat pump except those specifically authorized by Dometic.

E. This equipment must be serviced by qualified person-

nel and some states require these people to be licensed.

3. CHOOSING LOCATION FOR THE AIR CONDITIONER/HEAT PUMP

This air conditioner/heat pump is specifically designed for installation on the roof of a recreational vehicle (RV).

A. For One Unit Installation:

The air conditioner/heat pump should be mounted slightly forward of center (front to back) and centered from side to side.

B. For Two Unit Installations:

Install one air conditioner/heat pump one-third and one air conditioner/heat pump two-thirds from front of RV and centered from side to side.

It is preferred that the air conditioner/heat pump be installed on a relatively flat and level roof section measured with the RV parked on a level surface; however,

1. Up to an 8° slant to either side or front-to-back is acceptable on 600 Series Air Conditioners/heat pump.

2. Up to a 15° slant to either side or front-to-back is acceptable on 579, 590, 591 or 595 Series Air conditioners/heat pump.

AFTER LOCATION HAS BEEN SELECTED:

a.Check for obstructions in the area where air

conditioner/heat pump will be installed. See FIG. 1.

b. The roof must be designed to support 130

pounds when the RV is in motion. Normally 200 pound static load design will meet this requirement.

It is the responsibility of the installer of this air conditioner/heat pump system to ensure structural integrity of the RV roof. Never create a low spot on the roof where water will collect. Water standing around the air conditioner/heat pump may leak into the interior causing damage to the product and the RV.

FIG. 1 AIR CONDITIONER/HEAT PUMP DIMENSIONS (On Top of Vehicle)

KEEP THIS AREA FREE OF OBSTRUCTIONS

579, 590, 591 & 595 SERIES

7-5/8”

5-1/4”

14-1/4" x 14-1/4” (±1/8) OPENING

7-5/8”

14-7/8”

600 SERIES

REAR OF UNIT

18"

ANALOG DUCTED INSTALLATION INSTRUCTIONS

4. AIR DISTRIBUTION SYSTEM SIZING & DESIGN

The Installer of this air conditioner/heat pump system must design the air distribution system for their particular application. Several requirements for this system MUST be met for the air conditioner/heat pump to operate properly. These requirements are as follows: A. The duct material must meet or exceed any agency or RVIA Standard that may be in existence at the time the RV is produced. B. All discharge air ducts must be properly insulated to prevent condensation from forming on their surfaces or adjacent surfaces

during operation of the air conditioner/heat pump. This insulation must be R-7 minimum.

C. Ducts and their joints must be sealed to prevent condensation from forming on adjacent surfaces during operation of the air

conditioner/heat pump. D. Return air openings must have 40 square inches minimum free area including the filter. E. Return air to the air conditioner/heat pump must be filtered to prevent dirt accumulation on air conditioner/heat pump cooling

surface.

CAUTION

It is the responsibility of the installer to insure the ductwork will not collapse or bend during and after the installation. Dometic Corporation will not be liable for roof structural or ceiling damage due to improperly insulated, sealed or collapsed ductwork.

AIR DISTRIBUTION

DUCT SIZING & DESIGN CHART

Return Air Cover Model 3105007.XXX 3308120.XXX

3105935.XXX Genesis Air Filtration System

Roof Cavity Depth 2.0 In. Min. - 5-1/2 In. Max. 2.0 In. Min. - 5-1/2 In. Max. Duct Cross Sectional Area 21.0 Sq. In. Min. 32.0 Sq. In. Min.

Duct Size

Depth 1-1/2 In. Min. - 2-1/2 In. Max. 2.0 In. Min. - 2-1/2 In. Max. Width 7.0 In. Min. - 10.0 In. Max. 8.0 In. Min. - 10.0 In. Max. T ot al Duct Length 15.0 Ft. Min. - 40.0 Ft. Max. 15.0 Ft. Min. - 40.0 Ft. Max. Duct Length (short run) 1/3 T otal Duct Length 1/3 Total Duct Length

Number Required Per Run 4 Min. 4 Min. Register Free Air Area 14.0 Sq. In. 14.0 Sq. In. Distance From Duct End 5.0 In. Min. - 8.0 In. Max. 5.0 In. Min. - 8.0 In. Max. Distance From Elbow 15.0 In. 15.0 In.

T ot al System St atic Air Pressure 0.55 - 0.90 In. W.C. 579 Series 0.55 - 0.90 In. W.C. 579 Series

Blower at High Speed, 0.40 - 1.10 In. W.C. 590, 591, 595 Series 0.40 - 1.10 In. W.C. 590, 591, 595 Series Filter & Grill In Place 0.12 - 0.65 In. W.C. 600 Series 0.12 - 0.65 In. W.C. 600 Series

Note: Duct sizes listed are inside dimensions.

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