Dometic 3308741.002, 3308742.000 Installation Instructions Manual

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USA
SERVICE OFFICE Dometic Corporation 509 South Poplar Street Lagrange, IN 46761 260-463-4858
CANADA
For Service Center Assistance Call:
800-544-4881
3308741.002 2-Way
3308742.000 3-Way
Universal Power Module Kit
Installation Instructions
3308741.002 2-Way Kit Includes: 3308742.000 3-Way Kit Includes:
(1) 3850415013 Power Module Assembly (1) 3850415013 Power Module Assembly (1) 3308727.001 Wiring Diagram (1) 3308727.001 Wiring Diagram (1) 3308770.001 Wire, Black (1) 3308769.003 Wire Connector (1) 3308772.007 Wire Harness, 2-way (1) 3308770.001 Wire, Black (1) 3308774.003 Screw, #4 x 1/2" (1) 3308771.009 Wire, Red
PRH Self Tapping (1) 3308773.005 Wire Harness, 3-Way
(1) 3308740.004 Installation Instructions (1) 3308774.003 Screw, #4 x 1/2"
PRH Self Tapping (1) 2930385006 Relay, 12VDC (1) 3308740.004 Installation Instructions
SERVICE INSTRUCTIONS
Form No. 3308740.004 11/03 ©2003 Dometic Corporation LaGrange, IN 46761
Americana AMES/AES 2-Way AMES/AES 3-Way
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SAFETY INSTRUCTIONS
This manual has safety information and instruc­tions to help users eliminate or reduce the risk of accidents and injuries.
RECOGNIZE SAFETY INFORMATION
!
This is the safety-alert symbol. When you see this symbol in this manual, be alert to the poten­tial for personal injury.
GENERAL INSTRUCTIONS
This Universal Power Module Kit is a direct replacement for all current refrigerator control boards, namely 2 & 3 Way, and Americana. There is no need for a new Eyebrow Dis­play; the universal board self-recognizes which display type it is connected to therefore the eyebrow does not have to be replaced. The installer must strictly adhere to the instal­lation procedure below, paying specific attention to tabs J1
to J4; if not wired correctly damage to the board will result.
These instructions must be read and under­stood before installation of this kit. This kit must be installed by a Dometic Service Cen­ter or a qualified service technician. Modifi­cation of this product can be extremely haz­ardous and could result in personal injury or property damage.
REPLACEMENT INSTRUCTIONS
Follow recommended precautions and safe op­erating instructions.
UNDERSTAND SIGNAL WORDS
A signal word , WARNING OR CAUTION is used with the safety-alert symbol. They give the level of risk for potential injury.
WARNING
!
ous situation which, if not avoided, could result in death or serious injury.
CAUTION
!
ous situation which, if not avoided may result in minor or moderate injury.
CAUTION
alert symbol indicates, a potentially hazardous situation which, if not avoided may result in prop­erty damage.
Read and follow all safety information and in­structions.
Indicates a potentially hazard-
Indicates a potentially hazard-
When used without the safety
A. 3308741.002 Americana and 2-Way AMES/
AES Refrigerators Universal Power Mod­ule Kit
1. Disconnect all wires and harnesses from circuit board.
2. Remove old circuit board.
3. Disconnect P3 harness from gas valve solenoid, ignitor, and ground terminal.
4. Replace P3 harness with new version. Connect white wire to one side of the gas valve solenoid, and the yellow wire to the other side. The second­ary yellow wire spliced to the solenoid wire con­nects to the (+) of the ignitor.
5. Unscrew chassis ground screw from backplate and attach black ground wire; reinsert ground screw and firmly retighten.
6. Connect the red (+) 12VDC wire to J1 terminal.
7. Connect the Light/Heating Cable blue wire(s) to either J2 or J3. In older refrigerators these two wires are spliced together to one tab. In the future they will be 2 separate wires.
8. Connect the longer of the two black Thermocouple wires to J4 terminal.
9. Connect the positive (+) black 120 VAC Line to J5 terminal.
10. Connect the neutral (–) white 120 VAC wire to J6 terminal.
11. Connect AC Heater element wires to J7 and J8 terminals.
12. Connect remaining black Thermocouple wire to J10 terminal. This lead from the thermocouple is nor­mally the shortest of the two.
13. Connect new black ground wire from backplate to J9 terminal.
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14. Connect P1, P2, and P3 connectors to the appro­priate terminals on circuit board.
15. Snap cover into place carefully so as to avoid pinch­ing any wiring. Secure cover to backplate with #4 x 1/2" self-tapping screw provided.
16. Place new wiring diagram decal over the old one.
17. Installation of this Universal Power Module Kit is now complete
B. 3308742.000 3-Way AES/AMES Refrigera-
tor Universal Power Module Kit
1. Disconnect all wires and harnesses from circuit board.
2. Remove old circuit board.
3. Disconnect P3 harness from gas valve solenoid, ignitor, and ground terminal.
4. Replace P3 harness with new version. Connect white wire to one side of the gas valve solenoid, and the yellow wire to the other side. The second­ary yellow wire spliced to the solenoid wire con­nects to the (+) of the ignitor.
5. Unscrew chassis ground screw from backplate and attach black ground wire; reinsert ground screw and firmly retighten.
6. Install relay by utilizing the screw hole (and screw) used previously on the older style circuit board to attach the cover to the backplate. Mount relay with the connection terminals pointing to the right, and mounting hole to the left.
7. Connect the two Blue wires from the P3 harness to terminals 85 and 86 on the relay. See FIG. 1.
FIG. 1
(+) 12 VDC Heater Element Wire
8. Using the tab connector end of the single Red wire connect it to terminal 30 or the relay. The opposite end will tap into the J1 battery input wire using the SCOTCHLOC 562 as shown in Fig. 2. Follow in­structions in step 9 to make this connection.
9
. Red wire line tap connection.
a. Disconnect battery input wire from terminal
block.
b. Place J1 connector tab input wire into outer run
channel of SCOTCHLOK. See FIG. 2.
c. Insert red tap wire from terminal 30 of relay
completely up to inner stop channel.
d. Clamp pliers onto top of u-contact and bottom
of case; make connection by driving the u-con­tact down flush with top of the plastic insulator.
P3 Harness Blue Wire
85
87
30
86
P3 Harness Blue Wire
Red Battery Wire
FIG. 2
U-Contact
Outer Run Channel
SCOTCHLOK 562
J1 Connector Wire To Board
SCOTCHLOK 562
Stop Channel
Red Wire From DC Relay Terminal 30
J1 Connector Wire To Board
Red Wire From DC Relay Terminal 30
e. Close hinged top cover until latched. f. Reconnect battery wire to terminal block.
10. Connect the 12V (+) lead from the DC heater to terminal 87 of the relay.
11. Connect the 12V (–) lead from the DC heater to the ground terminal strip.
12. Connect the red (+) 12VDC wire to J1 terminal.
13. Connect the Light/Heating Cable blue wire(s) to either J2 or J3 terminals on the board. In older re­frigerators these two wires are spliced together to one tab. In the future they will be two separate wires.
14. Connect the longer of the two black Thermocouple wires to J4 terminal on the board.
15. Connect positive (+) black 120 VAC Line to J5 ter­minal.
16. Connect the neutral (–) white 120 VAC wire to J6 terminal.
17. Connect the AC Heater element wires to J7 and J8 terminals.
18. Connect remaining black Thermocouple wire to J10 terminal. This lead from the Thermocouple is nor­mally the shortest of the two.
19. Connect new black ground wire from backplate to J9 terminal.
20. Connect P1, P2, and P3 connectors to the appro­priate terminals on the circuit board.
21. Snap cover into place carefully so as to avoid pinch­ing any wiring. Secure cover to backplate with #4 x 1/2" self-tapping screw provided.
22. Place new wiring diagram decal over the old one.
23. Installation of this Universal Power Module Kit is now complete.
Important: When this Universal Power Module Kit is con-
nected to an AES display, the DC threshold level detection is no longer available; board will continue to operate in DC mode, even though voltage level is lower than normal. The 12VDC mode should only be used while traveling down the road so the battery is constantly being charged other­wise the battery could be drained if unattended for a long period of time. If 120VAC is not available, use Gas mode. The RV owner must be notified of these changes.
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3308727.001
B
T
S
WIRING DIAGRAM
C
12V DC
ML
K
D
BLACK BROWN RED ORANGE GREEN
WHITE
WHITE
P2
P1
A
PQ
J1J2J3J4J5J6J7J8J9
P3
J10
BLUE BLUE
WHITE YELLOW
120V AC
2
2
2
9
7
1
7
R
E
8
L
O
N
2
2
2
5
F
G
7
6
7
U
6
1
23
N
L
GND
1
J
I
+
-
12V DC
2
H
4
9 2
CIRCUIT BOARD POWER MODULE
A
CIRCUIT BOARD DISPLAY
B
THERMISTOR
C
GAS VALVE
D
REIGNITER
E
THERMOCOUPLE
F
ELECTRODE
G
RETAINERFOR BURNER
H
TERMINAL BLOCK
I
GROUND TERMINAL STRIP
J
ABSORPTION UNIT
K
HEATER120V AC
L
HEATER12V DC
M
LIGHT
N
SWITCH
O
FUSE 3A
P
FUSE 5A
Q
DC HEATER RELAY
R
HEATINGCABLE
S
SWITCH
T
TERMINAL BLOCK
U
WHITE
1
BLACK
2
GREEN
3
GREEN/YELLOW
4
GREY
5
BROWN
6
BLUE
7
YELLOW
8
9
RED
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This manual has been provided courtesy of
DARREN KOEPP - OWNER, MY RV WORKS, INC.
www.myrvworks.com
You can find more RV service manuals here:
www.myrvworks.com/manuals
My RV Works, Inc.
Over the years of running a mobile RV repair service, having a dedicated place to access service manuals for all the different appliances and components found on RVs was something that I always had a desire to create.
I hope this resource makes your RV repairs easier, as it has mine, but please be careful and follow proper safety practices when attempting to repair your own RV.
If in doubt, please consult with a professional RV technician!
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