Dometic Type 3241CX51R(CALR241), Type 3242CX51R(CALR242), 3241CX51R, CALR241, 3242CX51R Installation & Operating Instructions Manual

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Supplied by Dometic Australia contact
RECORD THIS UNIT INFORMATION FOR FUTURE REFERENCE: Type Number Product Number Serial Number ADB Number ADB Serial Number Date Purchased
Roof Top Unit
Description Model Type Use With Air Distribution Box
Model
Air Conditioner W/Electric Heat
Heat Pump
Note: Air Distribution Box installation requires a #2 Phillips screwdriver with a 7 mm maximum diameter x 35 mm minimum length.
B3200 B3200
3241CX51R
3242CX51R
3311669.018CY2
3311669.018CY1
This manual must be read and understood before installation, adjustment, service, or mainte­nance is performed. This unit must
be installed by a qualied service
technician. Modification of this product can be extremely hazard­ous and could result in personal injury or property damage.
INSTALLATION & OPERATING
INSTRUCTIONS
Type
3241CX51R(CALR241) 3242CX51R(CALR242)
REVISION
Form No. 54-AA-MA3200CY1
MOBICOOL Electronic(Zhuhai)Co., Ltd
18, Jinhu Lu, Sanzao, Jinwan Zhuhai, China
Important:
stay with unit. Owner read carefully.
These Instructions must
SAFETY INSTRUCTIONS
This manual has safety information and instruc­tions to help users eliminate or reduce the risk of accidents and injuries.
RECOGNIZE SAFETY INFORMATION
This is the safety-alert symbol. When you see this symbol in this manual, be alert to the potential for personal injury.
Follow recommended precautions and safe op­erating instructions.
UNDERSTAND SIGNAL WORDS
A signal word , WARNING OR CAUTION is used with the safety-alert symbol. They give the level of risk for potential injury.
ous situation which, if not avoided, could result in death or serious injury.
ous situation which, if not avoided, may result in minor or moderate injury.
symbol indicates, a potentially hazardous situa­tion which, if not avoided, may result in property damage.
Read and follow all safety information and in­structions.
indicates a potentially hazard-
indicates a potentially hazard-
used without the safety alert
GENERAL INFORMATION
Product features or specications as described or il-
A.
lustrated are subject to change without notice. This Air Conditioner/Heat Pump (hereinafter referred
B.
to as the "unit" Is Designed For:
1. Installation on a Caravan or Motor Home during or after the time the vehicle is manufactured.
2. Mounting on the roof of a Caravan or Motor Home.
3. Roof construction with rafters/joists support frames on minimum of 406 mm centers.
4. Minimum of 25 mm and maximum of 140 mm distance between roof to ceiling of Caravan.
C. Basic Requirements
1. Installation opening. Cut through the roof and ceil­ing.
2. 220-240 VAC, 50 Hz. 10 Amp.
3. Power when the unit starts must be above 198 VAC and the frequency must be 50 Hz at all times.
D. The ability of the air conditioner to maintain the de-
sired inside temperature depends on the heat gain of the Vehicle.
Some preventative measures taken by the occupants
of the Vehicle can reduce the heat gain and improve the ability of the air conditioner to cool the Caravan. During extremely high outdoor temperatures, the heat gain of the Vehicle may be reduced by:
1. Parking the Vehicle in a shaded area
2. Using window shades (blinds and/or curtains)
3. Keeping windows and doors shut or minimizing usage
4. Avoiding the use of heat producing appliances
Operation on High Fan/Cooling mode will give optimum
or maximum efciency in high humidity or high outside
temperatures.
Starting the air conditioner early in the morning and
giving it a "head start" on the expected high outdoor ambient will greatly improve its ability to maintain the desired indoor temperature.
For a more permanent solution to high heat gain, ac-
cessories like an outdoor patio and window awning will reduce heat gain by removing the direct sun. They also add a nice area to enjoy company during the cool of the evening.
E. Condensation
Note: The manufacturer of this unit will not be responsible
for damage caused by condensed moisture on ceilings or other surfaces. Air contains moisture and this moisture tends to condense on cold surfaces. When air enters the Vehicle, condensed moisture may appear on the ceiling, windows, metal parts, etc. The air conditioner removes this moisture from the air during normal operation. Keep­ing doors and windows closed when this air conditioner is in operation will minimize condensed moisture on cold surfaces.
2
Specications
Type
A/C OR H/P A/C H/P
Nominal Cooling Capacity (KW)
Electric Heat Capacity (KW)
Heat Pump Heating Capacity
Electrical Rating 220 - 240 VAC 50 Hz., 1 Ph
Full Load Amps (Compressor / Motor)
Locked Rotor Amps (Comp / Motor)
Power (KW) Compressor + Motor
Power (KW) Heater
Minimum Wire Size Up to 8 meters use 1.5 mm
Circuit Protection 10 Amp Time Delay Fuse,
* Generator Size 1 Unit - 3.5 KW
* The manufacturer gives GENERAL guidelines for genera- tor requirements. These guidelines come from experiences people have had in actual applications. When sizing the generator, the total power usage of your Caravan must be considered. Keep in mind generators lose power at high altitudes and from lack of maintenance.
3241CX51R
3.2 3.2
1.6
N/A
5.46 / .92 5.46 / .92
27 / 2.3 27 / 2.3
1.33 1.34
N/A
Consult Regulatory Codes.
or Circuit Breaker
2 Unit - 5.0 KW
3242CX51R
N/A
3.2
1.5
2
, Copper.
B. Choosing Proper Location For The Unit
This unit is specically designed for installation on the roof
of a Caravan. When determining your cooling requirements, the following should be considered:
Size of Caravan or Motor Home;
Window area (increases heat gain);
Amount of insulation in walls and roof;
Geographical location where the Caravan or Motor
Home will be used;
Personal comfort level required.
1. Normal location-The unit is designed to t over an
existing roof vent opening.
2. Other locations - When no roof vent is available or another location is desired, the following is recom­mended:
a. For one unit installation: The unit should be
mounted slightly forward of center (front to back) and centered from side to side.
b. For two unit installations: Install one unit 1/3
and one unit 2/3’s from front of Caravan or Motor Home and centered from side to side.
FIG. 1
1/2L
L
2/3L
L
1/3L
INSTALLATION INSTRUCTIONS
A. Precautions
Improper installation may damage equipment, could endanger life, cause serious injury and/ or property damage.
1. Read Installation and Operating Instructions care­fully before attempting to start this unit installa­tion.
2. The manufacturer will not be liable for any dam­ages or injury incurred due to failure in following these instructions.
3. The equipment shall be installed in accordance with national wiring regulation per IEC 335-2-40, CI,
7.12.1. Installation must comply with all applicable codes and/or regulations.
4. DO NOT add any devices or accessories to this
unit except those specically authorized in writing
by Dometic Mobicool.
5. This equipment must be serviced by qualied
personnel and some localities require these people to be licensed.
It is preferred that the unit be installed on a relatively at and level roof section measured with the Vehicle parked on a level surface, but up to a 8° tilt is acceptable.
3. After location has been selected: a. Check for obstructions in the area where unit
will be installed. See FIG. 2.
FIG. 2
255mm
1027mm
Dimensions Are Nominal
305 mm
102 mm
Dimensions Are Nominal
3
736mm
Keep These Areas Free Of Obstructions
362 mm x 362 mm (± 3 mm) Opening
Front
102 mm
b. The roof must be designed to support 65
Kg. when the Vehicle is in motion. Normally a 100 Kg. static load design will meet this requirement.
It is the responsibility of the installer of this system to ensure structural integrity of the Vehicle roof. Never create a low spot on the roof where water will collect. Water standing around the unit may leak into the interior causing damage to the product and the Vehi­cle.
c. Check inside the Vehicle for air distribution
box obstructions (i.e. door openings, room
dividers, curtains, ceiling xtures, etc.). See
FIG. 3.
C. Roof Preparation
1. Opening requirements - Before preparing the ceil­ing opening, read all of the following instructions before beginning the installation.
If an existing roof vent opening will not be used
a 362 mm x 362 mm (± 3 mm) opening must be cut through the roof and ceiling of the Vehicle. This opening must be located between the roof reinforcing members.
There may be electrical wiring between the roof and the ceiling. Disconnect 220 - 240 VAC power cord and the positive (+) 12 VDC terminal at the supply battery. Failure to follow this instruction may create a shock hazard causing death or severe personal injury.
FIG. 3
125 mm
130 mm
635 mm
508 mm
Dimensions Are Nominal
76 mm
233 mm
139 mm
75 mm
76 mm
362 mm x 362 mm (± 3 mm) Opening
Dimensions Are Nominal
70 mm (overall depth)
Front
152 mm
The 362 mm x 362 mm (± 3 mm) opening is part
of the return air system of the unit and must be
nished in accordance with all applicable national
and local codes and/or regulations.
2. Roof vent removal
a. Unscrew and remove the roof vent. b. Remove all caulking compound around open-
ing.
c. Seal all screw holes and seams where the roof
gasket will be located. Use a good grade of all weather sealant. See FIG. 4
FIG. 4
d. If the opening exceeds 365 mm x 365 mm, it
will be necessary to re-size the opening to 362 mm x 362 mm (± 3 mm).
e. If the opening is less than 359 mm x 359 mm,
it must be enlarged to 362 mm x 362 mm (± 3 mm).
3. New opening - (Installation other than vent open­ing)
a. Mark a 362 mm x 362 mm (± 3 mm) square
on the roof and carefully cut the opening.
b. Using the roof opening as a guide, cut the
matching hole in the ceiling.
c. The opening created must be framed to provide
adequate support and prevent air from being drawn from the roof cavity. Framing stock 19 mm or more in thickness must be used. Re­member to provide an entrance hole for power supplies at the front of the opening. See FIG.
4
5.
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