Dolly Madison 88 4508 95 Assembly Instructions Manual

Page 1
PART LIST
HARDWARE LIST
Tools Required For Assembly : Phillips screwdriver
Caster two lock two non-lock
A. Top
1 pc.
B.
Side Panel
1 pc.
Head Cap Bolt
16 pcs. (+1 extra)
Head Cap Bolt (long)
4 pcs. (+1 extra)
Cross Dowel
4 pcs. (+1 extra)
Hex Wrench
1 pc.
Machine Screw
6 pcs.
Drawer Pull Handle
2 pcs.
Wood Screw (short)
for Drawer Base Part 12 pcs. (+1 extra)
Wood Screw (long)
for Drawer Side Part 16 pcs. (+1 extra)
Cam Lock
4 pcs. (+ 1 extra)
Cam Lock Screw
4 pcs. (+1 extra)
IMPORTANT NOTE
Carefully remove all the parts from the carton and put them I ndividually on a soft cloth to prevent scratches or other damages occuring to the wood parts.
We have taken great care in the design of this product and request that you carefully and strictly follow our assembly instructions to ensure a completed product as it was designed.
C. Side Panel
1 pc.
G. Front Piece
1 pc.
E. Front Piece
1 pc.
F. Front Piece
1 pc.
D. Back Piece
2 pcs.
H. Back Piece
1 pc.
I. Back Panel
2 pcs.
J. Base
1 pc.
K. Leg
4 pcs.
M. Door
1 pc.
N. Door
1 pc.
Wood Screw
for Side Bar 4 pcs. (+1 extra)
Door Pull Handle
2 pcs.
L. Side Bar
2 pcs.
O. KD. Drawer
2 pcs.
(Knock-Down Construction, please refer to the last page of instructions for steps to complete assembling drawers)
88 4508 95
Prep & Serve Cart (Black Finish)
Page 2
B
D
H
I
I
D
Assembly Instructions 2/5
STEP 1
IMPORTANT Do not tighten up all the screws until each part is properly assembled. You should keep Hex Wrench in the safe place as you may need to tighten up the Head Cap Bolts in the future.
Attach Back Piece (D) to Side Panel (B) at the lower position with Head Cap Bolts.
Attach Back Piece (H) to Back Piece (D), then slide Back Panel (I) into place.
Attach Back Piece (D) to the unit at upper position.
Tighten the Head Cap Bolts.
STEP 2
Attach Front Piece (E) and (G) to the unit with Head Cap Bolts.
Attach Front Piece (F) to the unit.
Attach Base (J) to the unit with Head Cap Bolts (long) and Cross Dowels.
Head Cap Bolt
Head Cap Bolt
Head Cap Bolt
Head Cap Bolt (long)
Cross Dowel
E
F
G
J
Upper Position
Lower Position
Page 3
Assembly Instructions
3/5
STEP 3
Attach Side Panel (C) to the unit with Head Cap Bolts, Head Cap Bolts (long) and Cross Dowel.
STEP 4
C
Cross Dowel
Head Cap Bolt (long)
Head Cap Bolt
Locking Caster
Locking Caster
Head Cap Bolt
K
K
K
K
Attach Leg (K) to the unit with Head Cap Bolts.
Attach 4 Casters to the underside of the legs. First, attach the two Casters with lock to the front legs to keep the Cart from moving.
Page 4
Assembly Instructions
4/5
STEP 5
Turn over Top (A) upside down and place it on a soft, non-scratching surface. Attach Side Bar (L) to Top (A), using Wood Screws. Put Cam Lock Screws into the pre-drilled holes at Top (A). (See figure 1)
Place Top (A) onto the unit, using Cam Locks.
Assemble Door Pull Handles to Door (M) and (N) with Machine Screws. (See figure 2)
Attach Door (M) and (N) to the side panels, slide the door lift hinges into the side panel lift hinges. (See figure 3)
Slide Drawer (O) to into place.
(Figure 1)
(Figure 2)
A
A
O
O
N
M
(Figure 3)
Cam Lock Screw
Wood Screw
Cam Lock
L
L
Page 5
Assembly Instructions 5/5
(Figure 1)
(Figure 2)
MAKE SURE ROLLER IS ON THE BACK
O2
O2
O2
O3
O3
O3
O4
O4
O4
O5
O5
O1
O1
O1
Drawer
Part List
O1. Front Part
2 pcs.
O5. Base Part
2 pcs.
O2. Back Part
2 pcs.
O3.
Side Part
2 pcs.
O4.
Side Part
2 pcs.
* If you are missing any of these parts, please contact our DMI Customer Service Department at 1-877-831-0319 or fax us at 1-800-755-2878.
(Figure 3)
(Figure 4)
Attach O1 to O3 and O4, using a Phillips screwdriver and the long wood screws (4X), tighten halfway.
Attach O2 to O3 and O4 using the long wood screws (4X), tighten halfway. (See figure 1)
Insert the short wood screws (6X) into the pre-drilled holes in O5, tighten screws. (See figure 3)
Tighten all screws used in drawer assembly.
Attach hardware pulls with machine screws. (See figure 4)
Slide O5 into the grooves in O3 and O4. Be sure to push the O5 all the way forward so it meets the O1. (See figure 2)
STEP 1
STEP 2
STEP 3
STEP 4
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