DOGA MD2611, MD2616, MD3201, MD3202, MD3204 Instruction Manual

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INSTRUCTIONS MANUAL
MD series
IMPORTANT
The tool delivered with this manual may have been modified for specific needs.
In that case, please give us the tool code number written on our shipping note or the approximate tool
delivery date when you place an order for a new similar tool or for spare parts. In that way, you will be sure to get the required tool and/or spare part.
WARNING
This information has to be kept in a location known by all users.
Each operator has to read carefully this manual before installing, using, and mending the product.
Be sure that the operator has understood using recommendations and the meaning of signs put on the
product.
Most accidents could be avoided respecting this Manual Instructions. As a matter of fact, they were
created according to European laws and norms regarding products.
In each case, please respect and follow safety national norms. Do not take off nor damage the stickers
or advise put on the product and above all the details imposed by the law.
Instructions manual / MD Series 3
INDEX
GENERAL SAFETY RULES .................................................................................................. 4
Product .................................................................................................................................. 6
Main features ......................................................................................................................... 6
Screwdriver ............................................................................................................................ 7
General specification ...................................................................................................... 7
Model specification ......................................................................................................... 7
Auto Speed by torque setting under the each test condition.......................................... 10
Screwdriver dimension .................................................................................................. 12
Controller ............................................................................................................................. 25
Specification ................................................................................................................. 25
Model specification ....................................................................................................... 25
Controller dimension ..................................................................................................... 26
Operation ............................................................................................................................. 27
Getting started at first power on or after screwdriver change. ....................................... 27
Operation screen .......................................................................................................... 30
Rapid view Parameter screens ..................................................................................... 32
Presets or Model select ................................................................................................ 34
Parameters ................................................................................................................... 35
Fastening settings ......................................................................................................... 36
Advanced functions: ..................................................................................................... 39
6.7.1 Free reverse rotation before Fastening ................................................................ .. 39
6.7.2 Engaging Torque detection .................................................................................... 40
6.7.3 Angle after torque up ............................................................................................. 41
Multi Sequence settings ................................................................................................ 42
Model settings............................................................................................................... 43
Screw count settings ..................................................................................................... 45
Controller settings ......................................................................................................... 47
I/O settings ................................................................................................................... 56
Network settings ................................ ........................................................................... 59
Monitoring ..................................................................................................................... 60
Remote & Auto customizing .......................................................................................... 62
General Settings ........................................................................................................... 64
Barcode settings ........................................................................................................... 65
SD memory card (Option) ............................................................................................. 66
MODBUS COM protocol ...................................................................................................... 67
Torque calibration and compensation .................................................................................. 68
Error code ............................................................................................................................ 70
System error ................................................................................................................. 70
Fastening error by the pattern setting ........................................................................... 71
Parameter details and factory setting ................................................................................... 73
Instructions manual / MD Series 4
GENERAL SAFETY RULES
WARNING! Read and understand all instructions. Failure to follow all instructions listed below, may
result in electric shock, fire and/or serious personal injury
SAVE THIS INSTRUCTIONS
1.1 Work Area
- Keep your work area clean and well lit. Cluttered benches and dark areas invite
accidents.
- Do not operate power tools in explosive atmospheres, such as in the presence of
flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust
or fumes.
- Keep bystanders, children, and visitors away while operating a power tool.
Distractions can cause you to lose control.
1.2 Electrical Safety
- Grounded tools must be plugged into an outlet properly installed and grounded in
accordance with all codes and ordinances. Never remove the grounding prong or
modify the plug in any way. Do not use any plugs. Check with a qualified
electrician if you are in doubt as to whether the outlet is properly grounded. If the
tools should electrically malfunction or break down, grounding provides a low resistance
path to carry electricity away from the user.
- Avoid body contact with grounded surface ad pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if your body is grounded.
- Don't expose power tools to rain or wet conditions. Water entering a power tool will
increase the risk of electric shock
- Do not abuse the cord. Never use the cord to carry the tools or pull the plug
from an outlet. Keep cord away from heat, oil, sharp edges or moving parts. Replace damaged cords immediately. Damaged cords increase the risk of electric shock.
- When operating a power tool outside, use an outdoor extension cord marked W-A
or W. These cords are rated for outdoor use and reduce the risk of electric shock.
1.3 Personal Safety
- Stay alert, watch what you are doing and use common sense when operating a
power tool. Do not use tool while tired or under the influence of drugs, alcohol, or
medication. A moment of inflation while operating power tools may result in serious
personal injury.
- Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your
hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long
hair can be caught in moving parts.
- Avoid accidental starting. Be sure switch is off before plugging in. Carrying tools with your finger on the switch or plugging in tools may result in personal injury.
ENGLISH
Instructions manual / MD Series 5
- Remove adjusting keys or switches before turning the tool on. A wrench or a key
that is left attached to a rotating part of the tool may result in personal injury.
- Do not overreach. Keep proper footing and balance at all times. Proper footing and
balance enables better control of the tool in unexpected situations.
- Use safety equipment. Always wear eye protection. Dust mask, non-skid safety
shoes, hard hat, or hearing protection must be used for appropriate conditions.
1.4 Tool use and Care
- Use clamps or other practical way to secure and support the workplace to a stable
platform. Holding the work by hand or against your body is unstable and may lead to
loss of control.
- Do not force tool. Use the correct tool for your application. The correct tool will do
the job better and safer at the rate for which it is designed.
- Do not use tool if switch does not turn it on or off. Any tool that cannot be controlled
with the switch is dangerous and must be repaired.
- Disconnect the plug from the power source before making any adjustments,
changing accessories, or storing the tool. Such preventive safety
- Store idle tools out of reach of children and other untrained persons. Tools are
dangerous in the hands of untrained users.
- Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained
tools, with sharp cutting edges are less likely to bind and are easier to control.
- Check for misalignment or binding of moving parts, breakage of parts, and any
other condition that may affect the tools operation. If damaged, have the tool
serviced before using. Many accidents are caused by poorly maintained tools.
- Use only accessories that are recommended by the manufacturer for your model.
Accessories that may be suitable for one tool, may become hazardous when used on
another tool.
1.5 SERVICE
- Tool service must be performed only by qualified personnel. Service or maintenance
performed by unqualified personnel could result in a risk of injury
- When servicing a tool, use only identical replacement parts. Follow instructions in
- the Maintenance section of this manual. Use of unauthorized parts or failure to follow
Maintenance instructions may create a risk of electric shock or injury.
2. SPECIFIC SAFETY RULES
2.1 Hold tool by insulated gripping surfaces when performing an operation where the
cutting tool may contact hidden wiring or its own cord. Contact with a "live" wire will
make exposed metal parts of the tool "live" and shock the operator.
2.2 Never lubricate aerosol oil on to the electrical part.
Instructions manual / MD Series 6
Product
It consist of DC Servo screwdriver and controller as a complete system.
1) Standard packing item
2) Option accessories
Main features
1) Digital torque and angle program in 15 preset numbers and 2 multi step sequence
programs
2) 15 Models managing variable presets with counting no. and I/O in sequential 10 steps
3) Color LCD touch screen with easy control
4) Auto speed setting by torque
5) Monitoring fastening quality and count of screw numbers
6) Error information by code display
7) Easy parameter setting and monitoring by ParaMON (PC software)
8) Real time torque data and curve display
9) Real time fastening data output
10) Modbus protocol
11) RS232C, Ethernet communication port
44P I/O wiring box
AC adapter
RS-232C
Cable_14P (3m)
MDC-26, MDC-32 controller
Screwdriver
Vacuum pick-up
Bit holder for long bit
ParaMon Touch
Instructions manual / MD Series 7
Screwdriver
General specification
no
Item
Specification
1
Electric power
DC38V, 5A max
2
Motor
Swiss DC servo motor
6
Torque accuracy
10% in full scale
7
Torque repeatability
+/- 3%
8
Speed
Auto speed by torque setting,
Model specification
Straight hand-held (Lever start)
Model
Torque(Nm)
Speed range
Bit socket
Controller
MD2601
0.03 ~ 0.39
150-2000
Hex1/4” or dia.4
MDC-26
MD2602
0.05 ~ 0.68
150-2000
Hex1/4” or dia.4
MD2604
0.2 ~ 1.37
150-1500
Hex1/4
MD2611
0.4~ 3.3
100-900
Hex1/4
MD2616
0.5 ~ 4.9
100-620
Hex1/4
MD3201
0.1 ~ 1.17
150-2000
Hex1/4
MDC-32
MD3202
0.2 ~ 2.15
150-2000
Hex1/4
MD3204
0.4 ~ 3.9
150-1500
Hex1/4
MD3211
1 ~ 8.8
50-690
Hex1/4
MD3216
2 ~ 13.7
50-470
Hex1/4
MD3236
4 ~ 27
50-210
SQ3/8
MD3264
8 ~ 49
50-115
SQ1/2
M D P 2 6 1 6
Gear ratio ( 1/16 ) – 1/1,1/2,1/4,1/11,1/16,1/36,1/64 Available controller model ( 26:MDC26, 32:MDC32 ) Type of body ( X: Straight P:Pistol grip, A:Spindle, H:Angle head ) Tool series
Instructions manual / MD Series 8
Pistol grip hand held (Trigger start)
Model
Torque(Nm)
Speed range
Bit socket
Controller
MDP3201
0.1 ~ 1.17
150-2000
Hex1/4
MDC-32
MDP3202
0.2 ~ 2.15
150-2000
Hex1/4
MDP3204
0.4 ~ 3.9
150-1500
Hex1/4
MDP3211
1 ~ 8.8
50-690
Hex1/4
MDP3216
2 ~ 13.7
50-470
Hex1/4
MDP3236
4 ~ 27
50-210
Hex1/4
MDP3264
8 ~ 49
50-115
SQ3/8
Angle head hand-held (Lever start)
Model
Torque(Nm)
Speed range
Bit socket
Controller
MDH2604
0.2 ~ 1.37
150-1500
Hex1/4
MDC-26
MDH2611
0.4~ 3.3
100-900
Hex1/4
MDH2616
0.5 ~ 4.9
100-620
Hex1/4
MDH3201
0.1 ~ 1.17
150-2000
Hex1/4
MDC-32
MDH3202
0.2 ~ 2.15
150-2000
Hex1/4
MDH3204
0.4 ~ 3.9
150-1500
Hex1/4
MDH3211
1 ~ 8.8
50-690
Hex1/4
MDH3216
2 ~ 13.7
50-470
Hex1/4
MDH3236
4 ~ 27
50-210
SQ3/8
MDH3264
8 ~ 49
50-115
SQ1/2
MD26x x
MD32x x
MDP32xx
MDH32xx
Instructions manual / MD Series 9
Spindle for automation (Remote start by I/O)
Model
Torque(Nm)
Speed range
Bit socket
Wight
Controller
MDA2201
0.010 ~ 0.068
1000
dia.4 half moon
MDC-26
MDA2204
0.02 ~ 0.27
1000
dia.4 half moon
MDA2601
0.03 ~ 0.39
150-2000
dia.4 half moon
MDA2602
0.05 ~ 0.68
150-2000
Hex1/4” or dia.4
MDA2604
0.2 ~ 1.37
150-1500
Hex1/4” or dia.4
MDA2611
0.4 ~ 3.3
100-900
Hex1/4
MDA2616
0.5 ~ 4.9
100-620
Hex1/4
MDA3201
0.1 ~ 1.17
150-2000
Hex1/4
MDC-32
MDA3202
0.2 ~ 2.15
150-2000
Hex1/4
MDA3204
0.4 ~ 3.9
150-1500
Hex1/4
MDA3211
1 ~ 8.8
50-690
Hex1/4
MDA3216
2 ~ 13.7
50-470
Hex1/4
MDA3236
4 ~ 27
50-210
SQ3/8
MDA3264
8 ~ 49
50-115
SQ1/2
MDA2201-E+C
MDA2201-E+VC
MDA32xx-A
Options C : Bit cushion – rotating shaft has 4.5mm stroke sliding up cushion V : Vacuum pick-up assy – screw pick-up by vacuum. It require custom design for mouthpiece
MDA32xx-A With vacuum pick-up
Instructions manual / MD Series 10
Auto Speed by torque setting under the each test condition
Speed range : Available setting range by manual
Auto speed by torque setting : Safe speed not exceeding over torque by rotation inertia
under the testing conditions described on the chart
Instructions manual / MD Series 11
Instructions manual / MD Series 12
Screwdriver dimension
MD2601, MD2602
Bit holder (Option)
for Ohmi V-17 or equivalent ( Hex1/4” with Dia 7mm body hold by bearing )
Vacuum pick-up assy (Option)
for Ohmi V-17 or equivalent ( Hex1/4” with Dia 7mm body hold by bearing ) Mouth piece is not included in the assy. It is custom designed for each screw size and applications. The above described vacuum pick-up assy is for one of the application. It doesn’t work for all application.
Instructions manual / MD Series 13
MD2604, MD2611, MD2616
Bit holder (Option)
for Ohmi V-17 or equivalent ( Hex1/4” with Dia 7mm body hold by bearing )
Vacuum pick-up assy (Option)
for Ohmi V-17 or equivalent ( Hex1/4” with Dia 7mm body hold by bearing ) Mouth piece is not included in the assy. It is custom designed for each screw size and applications. The above described vacuum pick-up assy is for one of the application. It doesn’t work for all application.
Instructions manual / MD Series 14
MD3201, MD3202
Bit holder (Option)
for Ohmi V-17 or equivalent ( Hex1/4” with Dia 7mm body hold by bearing )
Vacuum pick-up assy (Option)
for Ohmi V-17 or equivalent ( Hex1/4” with Dia 7mm body hold by bearing ) Mouth piece is not included in the assy. It is custom designed for each screw size and applications. The above described vacuum pick-up assy is for one of the application. It doesn’t work for all application.
Instructions manual / MD Series 15
MD3204, MD3211, MD3216
Bit holder (Option)
for Ohmi V-17 or equivalent ( Hex1/4” with Dia 7mm body hold by bearing )
Vacuum pick-up assy (Option)
for Ohmi V-17 or equivalent ( Hex1/4” with Dia 7mm body hold by bearing ) Mouth piece is not included in the assy. It is custom designed for each screw size and applications. The above described vacuum pick-up assy is for one of the application. It doesn’t work for all application.
Instructions manual / MD Series 16
MD3236, MD3264
Instructions manual / MD Series 17
MDH2604, MDH2611, MDH2616
MDH3201, MDH3204, MDH3211, MDH3216
Bit socket : 1/4” hex female (quick change)
Bit socket : 1/4” hex female (quick change)
Bit socket : 3/8”SQ drive
Instructions manual / MD Series 18
MDP3201, MDP3202, MDP3204, MDP3211, MDP3216
Options
- Vacuum pick-up assy
- Bit socket type : A(1/4” Hex), 3/8”SQ
- Cable connection : U (top side), D (grip end)
-
Bit holder for 1/4” Hex Ohmi V-17 bit or equivalent
1/4” Hex female
3/8” SQ male
U : Top cable connection
Ex. MDP3216-A/U
D : Grip down cable connection
Ex. MDP3216-A/D
Instructions manual / MD Series 19
MDA2201-E +VC
M D A 2 2 0 1 - E + V C
Option accessory V : Vacuum pick-up assy C : Bit Cushion
Model
Bit type A:1/4”Hex E:Dia.4mm
Vacuum pick-up + Bit cushion (Option)
Available model : MD2207-E Bit socket : 4mm round half moon D-cut Bit cushion : 5mm stroke Mouthpiece : Custom design ( not included )
Instructions manual / MD Series 20
MDA2601
Options
- Bit holder with bearing
- Vacuum pick-up assy
- Bit : 1/4” Hex Ohmi V-17 bit or equivalent
1/4” Hex female
Instructions manual / MD Series 21
MDA2604, MDA2611, MDA2616
Options
- Bit holder with bearing
- Vacuum pick-up assy
- Bit : 1/4” Hex Ohmi V-17 bit or equivalent
1/4” Hex female
Instructions manual / MD Series 22
MDA2602, MDA3201, MDA3202
Options
- Bit holder with bearing
- Vacuum pick-up assy
- Bit : 1/4” Hex Ohmi V-17 bit or equivalent
1/4” Hex female
Instructions manual / MD Series 23
MDA3204, MDA3211, MDA3216
Options
- Bit holder with bearing
- Vacuum pick-up assy
- Bit : 1/4” Hex Ohmi V-17 bit or equivalent
1/4” Hex female
Instructions manual / MD Series 24
MDA3236, MDA3264
Instructions manual / MD Series 25
Controller
Specification
Model specification
no
Item
Specification
MDC-26 series
MDC-32 series
1
Input
AC230V, 50/60Hz 2.5A
2
Output
DC 38V 5A
3
Fuses
230V T5A Qty : 2x(N+L)
4
Operating environment
0 ~ 40 / 15 ~ 80% RH ( without dew )
5
Front panel
4.3 Color LCD with touch screen
6
Communication
1 x RS232C, 1 x RJ45
7
Protocol
Modbus RTU(Serial), Modbus TCP/IP(Ethernet)
8
I/O
8 Input & 8 Output flexible I/O (25P D-Sub)
9
No. of program(Preset)
15
10
Torque calibration
- 10% ~ +10%
11
Screwdriver recognition
Auto detection of connected driver when power ON
of controller
12
Error display
Error code display ( 3 groups )
13
Fastening verification
Fastening data verification (NG/OK) by the preset
pattern of angle.
M D C 2 6 M
Option SD card reader for fastening data saving
Available screwdriver model ( 26:MD22xx & MD26xx, 32:MD32xx )
Tool series
Instructions manual / MD Series 26
Controller dimension
Memory card (option) Protected with a cover
Option :Lift-up stand kit
Instructions manual / MD Series 27
Operation
Getting started at first power on or after screwdriver change.
It is really important to initialize the controller and driver as a set, before attempting to make any settings, as the information stored within the controller during testing at time of manufacture may not correlate with the driver shipped with the system.
Connect screwdriver to controller with supplied cable
Connect controller power cable
Check that UPGRADE switch (rear face) is on right side position
Power on controller with power switch
Controller screen will display error message 114: unkown driver
Click Reset button.
Click button on the top right side
Parameter menu require password to log in
The initial factory setting is “ 0 “ for password
Menu screen is displayed :
Click Parameter
[114] UNKNOWN DRIVER
Instructions manual / MD Series 28
Click Controller. First parameter page is displayed
Click 2 times on arrow at bottom right side to go to Controller page 3/9 :
On last line Controller parameter initialize , set value to 77 and valid.
Instructions manual / MD Series 29
During initialization,
After initialization, automaticaly go back to display
Instructions manual / MD Series 30
Operation screen
Operation screen is a default window when the controller power ON. The real time monitoring data and target settings are displayed together. To go other menu, click the on the top right side.
There are 4 menu for Parameter change, Remote operation, Real time monitoring and
Display settings.
Program(Preset) # (P1 – P15) or Multiseq. MA, MB or Model (M1 to M15)
Fastening result OK/NG
Torque target, Snug angle
Speed target/Monitoring
Count target/Monitoring
Monitoring angle/time
Menu
Date & Time
Monitoring torque
Instructions manual / MD Series 31
Touch Screen field to move
Preset # or Model
select
Password Log In
Real time monitoring
Last count cancel
Instructions manual / MD Series 32
Rapid view Parameter screens
Instructions manual / MD Series 33
Instructions manual / MD Series 34
Presets or Model select
To use Model, Controller 4/8 Model select ON setting required
There are 15 presets of program. Each preset contains the following
parameters
- - Torque
- - Speed
- - verifying angles
- - soft start duration time
- - free speed tightening.
Parameter settings
1. Type (TC/AM or AC/TM)
2. Target Torque or Max torque
3. Torque limit(%) or Min torque
4. Target angle or No use
5. Min angle
6. Max angle
7. Snug torque
8. Speed
9. Angle for free speed
10. Free speed
11. Soft start
12. Seating point
13. Torque rising time
14. Torque holding time
15. Torque compensation
Preset #1
Preset #15
Multi A
Multi B
Instructions manual / MD Series 35
Parameters
To program each Presets, Click and go to
Parameter menu require password to log in The initial factory setting is “ 0 “ for password The password can be changed once log in.
There are approx.. 500 address for each
parameters. Parameters are grouped for each
settings as below
Parameter groups :
Group
Parameter
Address
1. Fastening
Preset #1 to #15
A001 – A225
2. I/O Input
A226 – A233
Output
A234 – A241
3. Screw count
Number & cycle start
A242 – A247
4. Advanced Function
Free reverse
A250 – 253
Engaging detection
A254 – 260
Angle after torque
A261 – 265
5. Controller
Setting 1
A270 – 284
Setting 2
A290 – 305
6. Network
IP address
A310 – 318
7. Multi sequence
Multi-A, Multi-B
A321 – 348
8. Model
Model #1 to 15
A350 – 499
Instructions manual / MD Series 36
Fastening settings
Parameters listed on A, B and C pages for each Preset from 1 to 15
Preset selection
Type
Unit
Range
Initial
Description
Control type TC/AM : torque control/ angle monitoring
AC/TM: angle control/ torque monitoring
Target torque
Unit
Range
Initial
set up in controller
Tool range
Description
TC/AM : Target torque
AC/TM : Max torque
Torque limit
Unit
Range
Initial
Torque limit (TC) %
Min torque (AC)
%
Set up in controller
0 ~ 100
Tool range
0
Description
TC/AM : torque monitoring tolerance +/- % of target for fastening Ok
AC/TM : Min torque
Speed
Unit
Range
Initial
rpm
Tool range
Auto
Description
Target speed : Speed is changed by torque setting automatically. To change manually, Auto Speed must be Disabled in Controller 5/9
Torque compensation
Unit
Range
Initial
%
80 ~ 120
100
Description
Individual torque tuning on each preset, saved in the controller The torque output can be adjusted in the selected preset ONLY, it does not influence other presets. For details, please refer to chapter 8 – page 69
Instructions manual / MD Series 37
Target angle
Unit
Range
Initial
degree
0 ~ 9999
0
Description
Target angle in AC/TM mode
Min angle
Unit
Range
Initial
degree
0 ~ 9999
0
Description
Minimum angle to be OK in TC/AM mode
Max angle
Unit
Range
Initial
degree
0 ~ 9999
0
Description
Maximum angle to be OK in TC/AM mode
Snug torque
Unit
Range
Initial
Set up in controller
Tool range
0
Description
In TC/AM : Point to start angle monitoring In AC/TM : Point to control angle
Seating point torque %
Unit
Range
Initial
%
10 ~ 95
50
Description
In TC/AM : % of Target torque Auto speed slow down to ramp-up speed for torque control In AC/TM : to be set with same torque value as Snug torque,
in % of Max torque
Instructions manual / MD Series 38
Soft start
Unit
Range
Initial
msec
0 ~ 300
0
Description
Speed reach to the target in the setting time, Preset complement to acceleration controller parameter
Free angle
Unit
Range
Initial
degree
0 ~ 9999
0
Description
Angle for Free speed
Free speed
Unit
Range
Initial
rpm
Tool range
0
Description
Manual setting speed. Shift back to the auto speed after the free angle running
Torque rising time
Unit
Range
Initial
msec
50 ~ 200
50
Description
Time setting from seating point to the target
Ramp-up speed
Unit
Range
Initial
rpm
Tool range
Auto
Description
Speed after seating to the end of tightening
Instructions manual / MD Series 39
Advanced functions:
Free reverse rotation, Engaging torque détection, Angle after torque up
3 extra fonctions can be set and selected or not for each Preset
6.7.1 Free reverse rotation before Fastening
Free Reverse rotation to guide the screw into the screw hole smoothly with low speed
Enable
Unit
Range
Initial
YES NO
NO
Description
Enable this function
Speed (rpm)
Unit
Range
Initial
rpm
Tool range
0
Description
Tool reverse rotation speed
Angle (turn)
Unit
Range
Initial
0.1 turn
0 ~ 20
0
Description
Reverse rotation angle in rev
Enable preset number
Unit
Range
Initial
1 ~ 15
0
Description
Select preset(s) in which function will be activated, if function enabled
Fastening
Instructions manual / MD Series 40
6.7.2 Engaging Torque detection
It is possible only when the screw engaging provide significantly higher torque than previous free run.
Enable preset number
Unit
Range
Initial
YES NO
NO
Description
Enable this function
Speed
Unit
Range
Initial
rpm
Tool range
0
Description
Tool rotation speed
Torque (%)
Unit
Range
Initial
%
0 ~ 50
0
Description
Engaging torque setting by percentage of target torque – detection will be active from this value
Angle limit (turn)
Unit
Range
Initial
0.1 turn
0 ~ 20
0
Description
Max engaging rotation in rev
Time limit (sec)
Unit
Range
Initial
sec
0 ~ 10
0
Description
Max engaging timelap
Enable preset number
Unit
Range
Initial
1 ~ 15
0
Description
Select preset(s) in which function will be activated, if function enabled
Angle start from engaging
Unit
Range
Initial
YES - NO
NO
Description
If select, the monitoring angle count is reset and start again from engaging torque detection.point.
Instructions manual / MD Series 41
6.7.3 Angle after torque up
It manage extra angle control in both forward or reverse direction after tightening by torque.
Enable
Unit
Range
Initial
YES NO
NO
Description
Enable this function
Speed
Unit
Range
Initial
rpm
Tool range
0
Description
Driver rotation speed
Angle
Unit
Range
Initial
degree
0 ~ 15000
0
Description
Rotation angle
Direction
Unité
Range
Défaut
Forward - Reverse
Forward
Description
Angle rotation direction
Enable preset number
Unit
Range
Initial
1 ~ 15
0
Description
Select preset(s) in which function will be activated, if function enabled
Instructions manual / MD Series 42
Multi Sequence settings
Multi sequence provide a cycle of fastening by a start signal. Total 10 steps of programing is allowed in MA(Multi A) and MB(Multi B) presets To program, select the command and required parameter on each step.
To finish the multi sequence programing, last step command should be “END” For screw counting and I/O’s connexions, please use Models
Command details
Command
Description
Data (range)
NOP
No operation
No use
Fastening
tool start fastening process in forward rotation ­Selected Preset is fill in Data field
Preset selection 1 to 15 Loosening
tool start loosening process in reverse rotation
Angle in 0.1 turn up to 999
Select preset#
Select preset # (not mandatory ) Preset can be selected in data of Fastening command.
Preset selection 1 to 15 Delay
time delay for setting time
1 to 999
Jump
Move to the setting step
2 to 9
Count value = A
Total number “A” to count
1 to 999
Sub if (A)
Subtract 1 from “A” and save the value replacing “A” . If the value “ A” is not “0”, then move to the next lower step. If the value “ A” is “0”, then move to 2
nd
lower step
No use
End
Finish multi-sequence process (mandatory)
No use
Be carreful : Data can be set from 0 et 999. Please set correct value in fields Example : please refer to Paramon Instruction Manual
Instructions manual / MD Series 43
Model settings
It provides sequential screw tightening with screw counting feature together with I/O and time delay managing by programing in 10 steps.
There are 4 different type of command – Input, Output, Fastening and Time delay Each step can have one of the above four commands with related setting value The fastening with counting number follows all settings and features in Screw Count menu except
the number of screw. There are total 15 programable Models. Once Model is selected, the digital inputs for preset # select becomes model # select automatically.
Click on blue area to view : Description Input/Output data 2
Input/Output data 1 : IO port used should be unassigned (None) in IO settings
To use model feature, select Enable on the menu controller 4/9 ‘Model mode’ The spindle can be locked automaticaly in all steps except Fastening step, by selecting
Enable on the menu Controller 4/9 ‘Auto lock (model)’
Instructions manual / MD Series 44
Command details
Command
Description
Data 1
Data 2
Input
Mapping digital Input
Input # select
from 1 - 8
0 : No output NG 1 : Active High 2 : Active Low 3 : High status 4 : Low status
Output
Mapping digital Output
Output # select
from 1 - 8
0 : No Output NG 1 : On 2 : Off 3 : On for 0.5s and Off 4 : On for 1.0s and Off
Fastening
Start fastening
Preset #
from 1 – 13
14 : MA* 15 : MB*
Count number from 1 - 250
Delay
Delay time
-
0.1 - 25 sec. (unit: 0.1s)
Note : * : To select preset 14 and 15, please program preset 14 and 15 in a one step multisequence . E.g.
Fastening
14
End
Instructions manual / MD Series 45
Screw count settings
Screw count parameters are set for presets and models.
Sensor signal select : Count start(IN) / end(OUT)
1) No signal, auto start (Auto) - auto reset to total number after “0”
2) Sensor or switch with one trigger pulse - Count starts with only trigger pulse. Counting is valid until complete or reset. Reset calls count NG
3) One trigger pulse with timer for counting - Counting should be completed within the time of timer from the trigger pulse, otherwise count NG
4) One trigger pulse to start counting, another trigger pulse to stop counting and evaluate OK or NG. Any remaining number calls count NG
Time limit : only set if sensor signal is ‘start pulse+ time limit’ The fastening time limit from Count START for NG judgment. The fastening work should be finished within the set time. Otherwise, the work piece leave the working area
Total Count : is only used with Presets (not used for Model) – set value 0 to 99 Enhanced counting can be set in Models with different values for each preset step.
Instructions manual / MD Series 46
Port Count signal (OUT) : count complete signal can be set with 4 different type of signals
Count complete(500ms)
Torque up + Count complete
Count complete(100ms) Screw missing alarm
Count complete(500ms) : it provides 500ms of pulse type count complete signal after fasten all set numbers.
Torque up + Count complete : it provides every pulse(0.5sec) signal of torque OK and count complete signal after fasten all set numbers. The count complete signal will be off after reset of count number when first screw of the new workpiece is tightened.
Count complete(100ms) : it provide a 100ms of pulse type count complete signal after fasten all set numbers.
Screw missing alarm : it provide a 100ms of pulse type alarm signal when screw missed in a cycle.
Middle count number :
When the count number is reaches to the middle count number, count complete signal out
become ON till the total count is completed.
Port count signal type’ setting is ignored on this features. ‘0’ : no use.
Instructions manual / MD Series 47
Controller settings
Forward run time
Unit
Range
Initial
Sec
0 - 60
10
Description
Run limit to forward rotation – It prevent the continuous running over the preset time. The driver stops automaticaly at the preset time and provides the pattern NG with error code
Reverse run time limit
Unit
Range
Initial
Sec
0 - 60
10
Description
Run limit to reverse rotation – It prevent the continuous running over the preset time. The driver stops automaticaly at the preset time and provides the pattern NG with error code
Motor stall limit
Unit
Range
Initial
Sec
0,1 – 0,5
0,2
Description
Immediate stop when motor is stalled.- It prevent the continuous time going against the motor stall for over heat protection
Loosening speed
Unit
Range
Initial
rpm
Tool range
Max tool speed
Description
Tool reverse rotation speed
Instructions manual / MD Series 48
Acceleration
Unit
Range
Initial
ms
10 ~ 1000
150
Description
Slow start of motor to the target speed.
Fastening OK signal out time
Unit
Range
Initial
ms
0 ~ 500
0
Description
Signal output time setting longer than 150ms which is factory setting. Shorter time than factory setting doesn’t work..
Driver ID
Unit
Range
Initial
1 ~ 99
1
Description
MDC ID used to identify ethernet data communication.
Error display reset time
Unit
Range
Initial
sec
0 ~ 10
1,0
Description
Error display and reset after the below set time Value 0 : manual reset with RESET button
Instructions manual / MD Series 49
Torque calibration
Unit
Range
Initial
%
90 ~ 110
100
Description
It is the master calibration for whole range of tool. Saved in the tool memory and effective on another controller. The F/R switch should be at Reverse position before writing the new value. For details, please refer to chapter 8 – page 68
LCD brightness
Unit
Range
Initial
10 ~ 64
45
Description
Brightness level of the touch screen.
Initial torque preset # display when power on
Unit
Range
Initial
1 ~ 17
1
Description
Choice of initial preset selection on display when power on.
Controller parameter initialize
Unit
Range
Initial
0 to 9999
0
Description
Key in ‘77’ and press enter button. Flash the parameters back to factory settings - screwdriver is paired to controller.
Instructions manual / MD Series 50
Model mode
Unit
Range
Initial
YES - NO
NO
Description
Yes : model selection on operation screen No : Preset and Multi selection on operation screen
Auto lock (model)
Unit
Range
Initial
YES - NO
NO
Description
Driver can be locked in out of the process when the model mode is selected
Selection on panel
Unit
Range
Initial
Preset - Model
Preset
Description
Allow Model or Preset selection on operation screen
Password
Unit
Range
Initial
0 ~ 9999
0
Description
Password to access controller menu Factory setting password is ‘0’ at the initial.
Instructions manual / MD Series 51
Autospeed
Unit
Range
Initial
YES - NO
YES
Description
Provide the safe speed on the torque setting (P1 ~ P15). The speed is automatically calculated
Judge min turn
Unit
Range
Initial
turn
0 ~ 5
0
Description
Turns out of judgement
Reserved
Unit
Range
Initial
0
Description
No use.
Fastening stop error
Unit
Range
Initial
YES - NO
NO
Description
NO : does not create any NG when the tool stops without fully tightening by torque up.
Instructions manual / MD Series 52
Reverse lock
Unit
Range
Initial
YES - NO
NO
Description
YES will disable the reverse rotation switch on screwdriver.
Trigger start (handheld only)
Unit
Range
Initial
YES- NO
NO
Description
Trigger ( ) start Enable/Disable with start lever
Reverse start (handheld only)
Unit
Range
Initial
YES - NO
NO
Description
Reverse rotation switch can start the screwdriver in reverse by pushing it and stops by moving it back
Auto data output
Unit
Range
Initial
YES - NO
NO
Description
Fastening data output automatically on every events as like run, For/Rev change, torque up, preset change, etc. Monitoring data come out through RS232 or Ethernet without data request command (port set controller page 8/9)
Instructions manual / MD Series 53
Alarm sound control
Unit
Range
Initial
YES NO
YES
Description
Activation of noise alarm – stops when reset (timer or manual)
Enable on panel
Unit
Range
Initial
YES- NO
YES
Description
Enable touch screen field to move on operation screen(see page 29).
Baudrate port com
Unit
Range
Initial
9600 ~ 230400
115200
Description
RS232 communication speed To be set as computer com port or barcode reader setting
Torque unit
Unit
Range
Initial
Kgf.cm ~ Lbf.ft
N.m
Description
Kgf.cm / Kgf.m / cNm / Nm / ozf.in / lbf.in / lbf.ft
Whenever the unit is changed, all parameters are initialized and controller should be reboot again.
Instructions manual / MD Series 54
Screw type
Unit
Range
Initial
CW - CCW
CW
Description
Rotation direction for tightening Concern presets (P1 ~ P15).
Auto data output port
Unit
Range
Initial
RS232 - Ethernet
RS232
Description
Data output port selection for automatic report Auto data should be also set on (controller page 6/9)
Lamp on time
Unit
Range
Initial
sec
0 ~ 30
0
Description
Screwdriver LED lamp off timer 0 = lamp off timer disable.
Option card
Unit
Range
Initial
YES - NO
YES*
Description
Fastening data saving option with SD memory card is available by optional order with extra cost *Controller with ending letter M (ex. MDC-26M)
Instructions manual / MD Series 55
Torque holding time
Unit
Range
Initial
ms
1 ~ 20
2
Description
Timelap torque is maintained after torque
RS232 select
Unit
Range
Initial
MODBUS - Barcode
MODBUS
Description
RS232 Port use : for data report or barcode reader
Please ensure that baudrate is set to correct value in controller page 7/9 (usual 9600)
Please use RS232 adapter for barcode reader, Ref 4-5234520.
Instructions manual / MD Series 56
I/O settings
Instructions manual / MD Series 57
MDC 25P I/O schematic
The digital I/O provide the free assignment feature for 8 Inputs and 8 Outputs. Factory setting of I/O assignments are as following.
To validate changing I/O, turn the power OFF and ON again.
I/O connections Factory settings
Pin
No
Description
Factory setting
1
IN 1
Preset select 1
2
IN 2
Preset select 2
3
IN 3
Preset select 3
4
IN 4
Start
5
IN 5
Forward / Reverse
6
IN 6
Driver Lock
7
IN 7
Multi sequence
8
IN 8
Alarm Reset
9
X
10
OUT 1
Torque UP
11
OUT 2
Fastening OK
12
OUT 3
Ready
13
OUT 4
Motor RUN
14
OUT 5
Alarm
15
OUT 6
Status F/L
16
OUT 7
Count complete
17
OUT 8
Alarm 1
18
X
19
X
20
X
21
Out COM
22
In COM
23
X
24
X
25
X
Instructions manual / MD Series 58
Binary coding with 5 inputs to select preset # and Mode (identical for Model)
Preset #
Input
Torque select
4
Torque select
3
Torque select
2
Torque select
1
Multi
sequence
1
0
0
0
1 2
0
0
1
0 3
0
0
1
1
4
0
1
0
0
5
0
1
0
1
6
0
1
1
0
7
0
1
1
1 8
1
0
0
0
9
1
0
0
1
10
1
0
1
0 11
1
0
1
1 12
1
1
0
0 13
1
1
0
1 14
1
1
1
0
15
1
1
1
1
Multi A
0
0
0
0
1
Multi B
0
0
0 1 1
Binary coding with 3 outputs for error codes in 7 groups
Error code
Alarm 3
Alarm 2
Alarm 1
110,111,112,113,114,115,116,118,200,201,220
0
0
1
300,301,302,303,304,309
0
1
0
310,311
0
1
1
330,331
1
0
0
332
1
0
1
333,334,335,336, 337
1
1
0
400,401,500
1
1
1
Instructions manual / MD Series 59
Network settings
Initial :
IP adress : 192 . 168 . 1 . 100 Gateway : if necessary Ethernet port : 5000 (0 ~ 9999)
Instructions manual / MD Series 60
Monitoring
To monitor fastening data and I/O status, Click There are three(3) real-time monitoring menu. And one error history.
Select the required data and press Start. The sampling rate is 5ms for 1second, 10ms, for 2 second and 15ms for 3 second display
with total 200 data.
Graph (Torque curve) monitoring
and go to
Graph : torque, Angle, Speed and current
I/O : Input & output status
Network : RS-232 & Ethernet
Error : latest 8 error history
Select a data monitored vs time sampling
-Current
-Torque
-Angle
-Speed
Instructions manual / MD Series 61
I/O Status monitoring
The active I/O & tool operation signals are displayed with orange color by real time. The temperature of the motor surface is also displayed. Refer to the operation manual of ParaMon for details of wiring, schematic and digital I/O mapping.
Network monitoring
Controller MAC address
48.5
115200
192
168
1
100
192
168
1 1 5000
08 ED 02 80 00 7A
Instructions manual / MD Series 62
Remote & Auto customizing
For remote operation and Auto customizing parameters, Click
Remote
The tool and output signal can be operated remotely by click the screen. It is useful feature to simulate the tools in automation integration. Easy to find the output
wiring and tool test without PLC
- Preset selection
- Remote start tool in Fastening or Loosening direction
- Providing Output signals
, and
Instructions manual / MD Series 63
Auto customizing parameters
MD tool has the auto speed setting feature against torque setting not to provide any over
torque by speed shock. This auto speed is safe speed on the hard joint condition. On the real application, this setting can be changed manually. Auto customizing feature provides most optimized parameter settings for saving cycle time on the real application.
Speed Torque
Select Preset # to modify parameter settings Select one of Soft & Hard joint condition when it is obviously clear or both together
when it is not clear to be clarified, then click START
Apply screw tightening several times until there is no more parameter changing on the
simulation & modification window. Be sure that the fastening condition should be same during the process. The system changes parameter values by the previous fastening data.
Once there is no more changes on the simulation & modification window, click STOP to
finish testing.
Click APPLY to apply the settings on the simulation & modification window. The setting
can be modified by manually before applying them.
12
120.5
1050
40
3257
58
1050
2000
3057
60
time
Simulation & modification window
Instructions manual / MD Series 64
General Settings
To modify Date, Time and backlight brightness , Click
System date and time can be modified. yyyy-mm-dd hh:mm:ss Backlight brightness is adjustable between 2 to 64. Factory setting is 45.
45
2016-12-31 14:52:30
, and
Instructions manual / MD Series 65
Barcode settings
The barcode information can select the Preset or Model by the setting. In order to use barcode scanner, there are some parameters to be selected prior to the barcode
setting. Controler 9/9 screen : R2232C : Modbus / Barcode (1) Controler 7/9 screen : RS232C baud rate : Select right one for the scanner
Total number of barcode registration : up to 22 Max number of barcode data length : 24 characters ( including CR data )
Registering process :
1) Click “READ” and scan the barcode
2) Select the first and ending digit number from the scan data for registration
3) Select Preset # to be linked with the registered scan data
4) Click UP button to move the next registration and repeat the same process.
** Preset #16 and 17 in P.M# window works for Multi A and B When Muli A or B is used, the operation window display contains the followings according to the sequence MA or MB > Step no. > Preset # (current preset #)
Selected Preset/Model: 1 to 15, MA=16, MB=17
barcode number
Significant characters start and end For Preset selection
Reset current scan data
Clear all registration
Number of characters in barcode
Press read to activate barcode reading Bar code is displayed on left side
Instructions manual / MD Series 66
SD memory card (Option)
SD memory card specification
SD card type
Size
Format
Class 10
Max 8GB
FAT32
To use this option, check on the parameter (A305) on the Parameter setting.
System creates the folders of YEAR, MONTH automatically. And it creates one file in CSV format with the file name of DATE. SD CARD > 2017 (folder) > 07 (folder) > 21 (file) ….. File name : 21.csv The real time fastening data in Monitoring menu are stored together with the system clock time of the controller.
Clock time, Fastening time, Preset#, Target torque, Converted torque, Speed, A1, A2, A3 angles, Count no. Error
code, Forward/Reverse, Status(OK), Snug angle
SD Memory card
- drvstate.txt HISTORY folder
YEAR folder / one folder per year
MONTH folder / one folder per month
- Date.csv monitoring data file / one file per one day
Instructions manual / MD Series 67
** The last scanning data is recorded together with every fastening data
MODBUS COM protocol
MDC controller is capable of connecting to the host controller (Handy Loader, HMI, PLC, PC, etc.) through RS232 serial communication or Ethernet, allowing the user to use such functions as parameter change and data monitoring.
Please refer to dedicated instruction manual COM MODBUS protocol ref 60307
Instructions manual / MD Series 68
Torque calibration and compensation
Torque calibration : It is the master calibration for whole range of tool, saved in the tool memory.
The F/R switch should be at Reverse position before writing the new value. The torque calibration is required when :
- The torque reading on the torque meter is different with the setting
- Tool is repaired by replacing motor or gear mechanism
- If there is a big mass of the bit which is exceptional from the normal one, speed should be slower to reduce the inertia spike.
Torque calibration on the controller panel
When the reading on the torque meter is lower than the setting on the tool, increase the calibration value more than 100(%) which is basic on production. To increase the output torque 5% more, key in 105(%). The calibration value works through whole range of torque. It will be refreshed and stored in the memory chip in the tool. So it can be still effective on other controller. Be sure that the different torque test conditions can make different torque reading.
- Type of the rundown simulation ( Hard joint, semi-elastic or Soft joint )
- Rundown screw diameter
- Pressing pressure of the tool
- Washer, lubricant and run down screw material
- Tool speed : auto-speed should be used
- Low pass filter of the torque meter
Torque
Rang
Min
Max
+ 10%
- 10%
100
110
90
The periodical torque calibration is required to keep the accuracy of fastening quality. The recommended period of the calibration is shorter than 6 months
100
45
1
Instructions manual / MD Series 69
Torque compensation : Individual torque tuning on each preset.
Saved in the controller Torque compensation can be used when :
The reading on the torque meter is variable according to the fastening condition on each preset, and it should be decreased or increased together on other presets, the torque compensation is useful in parameter setting of each preset. The torque output can be adjusted in the selected preset ONLY. It does not influence to another presets.
Torque compensation on the controller panel
Total adjustable range is +/- 20% ( 80% to 120% ) for 15 presets. It is additional tuning from the Torque Calibration. So the total adjustment is made by Torque
calibration + Torque compensation. Torque compensation value is stored in the controller memory, not the tool memory. Some model of tool can have the limit of compensation in Min / Max according to the motor capacity.
If the total value is over the capability, it does not work at all.
100
187
5
30
Torque compensation
Preset#1
Preset #n
+ 10%
- 9% 100
110
Preset#2
Preset#3
Preset#4 91
+ 15%
115
Instructions manual / MD Series 70
Error code
System error
code
Error
Description
How to
reset
110
AD offset error
When the power of controller is ON, the tool offset is out of range. Reset and retry booting. If failed, repair is required
RESET button
111
SMPS voltage error
SMPS power supply voltage is lower than the limit
RESET button
112
Over speed
Over rotation speed than the set value. Check the cable connection.
Auto reset after 1 sec.
113
Driver parameter read error
Reading failure of screwdriver parameter
Power Off →On
114
Screwdriver connection error
The controller is not compatible with the connected screwdriver. The screwdriver is out of the capacity of the controller. Use the right range of screwdriver.
Replace driver
115
Controller recognition error
Program itself can not recognize the controller information.
Power Off →On
116
Com error to read I/O data
System failed to read the data from I/O port by communication issue
Power Off →On
118
No motor rotation error
When motor rotation is not monitored
RESET button
120
No (option) SD card
SD card is not detected but the parameter of Option card selected to be used (ENABLE). It makes alarm every 20 seconds. Insert SD card or Disable the controller parameter page 8/9 (A305 ParaMon)
Auto reset
121
SD card
damage
SD memory card is not available to read and write.
Replace SD
card
122
Option card
communication error
Communication failure with the Option card board
200
Parameter reading failure
It failed to read parameter at all. Check the EEP-ROM damage or communication failure
Power Off →On
201
Parameter Checksum error
The read parameter is wrong by the checksum routine
Power Off →On
220
Multi-sequence program error
Multi-sequence program is wrong
RESET button
Instructions manual / MD Series 71
Fastening error by the pattern setting
code
Error
Description
How to reset
300
Forward run time over
Over run time limit (Forward) contoller page1/9 (A270 ParaMon)
Auto reset after set time
301
Reverse run time over
Over run time limit(Reverse) contoller page1/9 (A271 ParaMon)
Auto reset after set time
302
Model setting error
303
Model cancel
The Model process is canceled
304
Motor stall by loosening failure
Motor stall by loosening failure within time limit controller page1/9 (A272 ParaMon)
Auto reset after set time
309
Bit socket tray
Bit socket tray application error
310
Time over in screw counting
Over the time limit of screw counting (A243 ParaMon)
Auto reset after set time
311
Screw missing
When the work-piece moves out of the working area without complete number of fastening, it provide alarm and display the latest number. It can be clear to "0" by pressing RESET button.
Auto reset after set time or RESET button
330
Min Angle error
Target torque reached before the Min angle
Auto reset after set time
331
Target angle setting error
Target angle setting is out of the range [ AC/TM mode]
Auto reset after set time
332
Angle over
Target torque reached over the Max angle
Auto reset after set time
333
No torque complete
Operation stops before complete cycle of torque up by releasing lever trigger
Auto reset after set time
334
Engaging torque detection fail
The engaging torque is not detected in time or angle limit
Auto reset after set time
335
Converted torque error
Converted torque is out of OK range
Auto reset after set time
Instructions manual / MD Series 72
336
Over torque error
torque reached to the high limit of torque
Auto reset after set time
337
Torque up in free speed duration
Torque reach to the 110% of the target torque during free speed operation.
Auto reset after set time
400
Ethernet port fail
Ethernet device IC initializing fail
RESET button
401
Ethernet socket error
Ethernet communication error related with socket
RESET button
500
Over temperature
Overtemperature over 80°C
Auto reset under 80°C
Instructions manual / MD Series 73
Parameter details and factory setting
(Firmware version 1.06.1 )
Preset #
Parameter
Address
Factory
setting
Fastening
1
TC/AM (0)
AC/TM (1)
1
0
Target torque
Max torque
2
Auto
Torque limit (%)
Min torque
3
0
No use
Target angle(degree)
4
0
Min angle(degree) 0-9999
5
0
Max angle(degree) 0-9999
6
0
Snug torque
7
0
Speed (rpm)
8
Auto
Free fastening angle(degree) 0-9999
9
0
Free fastening speed(rpm)
10
0
Soft start(1-300ms)
11
0
Seating point (%) 10-95
12
Auto
Torque rising rate(ms) 50-200
13
50
Ramp-up speed (rpm)
14
Auto
Torque compensation (%) 80-120
15
100
2 Same parameters for preset 2
16 to 30
3
Same parameters for preset 3
31 to 45
4 Same parameters for preset 4
46 to 60
5 Same parameters for preset 5
61 to 75
6 Same parameters for preset 6
76 to 90
7 Same parameters for preset 7
91 to 105
8
Same parameters for preset 8
105 to 120
9 Same parameters for preset 9
121 to 1135
10
Same parameters for preset 10
136 to 150
11
Same parameters for preset 11
151 to 165
12
Same parameters for preset 12
166 to 180
13
Same parameters for preset 13
181 to 195
14
Same parameters for preset 14
196 to 210
15
Same parameters for preset 15
211 to 225
Instructions manual / MD Series 74
Preset #
Parameter
Address
Factory
setting
/O
I/O (IN)
Input #1
226
1
Input #2
227
2
Input #3
228
3
Input #4
229
5
Input #5
230
6
Input #6
231
7
Input #7
232
8
Input #8
233
9
I/O
(OUT)
Output #1
234
1
Output #2
235
2
Output #3
236
3
Output #4
237
4
Output #5
238
5
Output #6
239
6
Output #7
240
7
Output #8
241
8
Screw count
Screw
count
Sensor signal type 0 - 3
242
0
Time limit (if P122-->2)
243
0
Count complete OUT manage
244
0
Middle count no. 0 - 99
245
0
Sensor signal delay time (x10ms)
246
0
Total count (screw no.)
247
5
Advanced
Function
Free
Reverse
Enable(1) / Disable(0)
250
0
Speed (rpm)
251
0
Angle (turn) 0 - 20
252
0
Applicable Preset # 1-15
253
0
Engaging
torque
detection
Enable(1) / Disable(0)
254
0
Speed (rpm)
255
0
Torque(%)
256
0
Angle limit (turn) 0 - 20
257
0
Time limit (sec)
258
0
Applicable Preset # 1-15
259
0
Angle start from engaging
260
0
Extra angle
after
torque up
Enable(1) / Disable(0)
261
0
Speed (rpm)
262
0
Angle (degree) 0-3600
263
0
Direction
264
0
Applicable Preset # 1-15
265
0
0) None
1) Preset select 1
2) Preset select 2
3) Preset select 3
4) Preset select 4
5) Start
6) Fasten / Loosen
7) Driver Lock
8) Multi sequence
9) Alarm reset
10) Count start
11) Count reset
12) Count(workpiece) out
13) Model cancel
14) Model select 1
15) Model select 2
16) Model select 3
17) Model select 4
0) None
1) Torque Up
2) Fastening OK
3) Ready
4) Motor RUN
5) Alarm
6) Status of F/L
7) Count complete
8) Alarm code 1
9) Alarm code 2
10) Alarm code 3
11) Model complete
12) Preset Select1
13) Preset Select2
14) Preset Select3
15) Preset Select4
Instructions manual / MD Series 75
Preset #
Parameter
Address
Factory
setting
Controller
Setting 1
Run time limit / Forward (sec)
270
10
Run time limit / Reverse (sec)
271
10
Motor stall time limit (sec)
272
0.2
Loosening speed (rpm)
273
Auto
Motor acceleration (ms)
274
100
Fastening complete signal OUT time
275
0
Driver ID no.
276
1
Error display reset time
277
1
Torque compensation master (%) 90-110
278
100
LCD brightness 10-64
279
45
Initial preset # when power ON
280
1
NO USE
281
0
Password 0-9999
282
0
Parameter initialize to factory setting
283
0
Driver auto lock (for Model)
284
0
Preset/Model selection on panel 0-1
285
0
Torque holding time(ms) 2 - 20
286
2
Setting 2
Auto speed on torque setting
290
1
Judge fastening min turns
291
0
Model select
292
0
Fastening stop error
293
0
Reverse Lock
294
0
Trigger start (Handheld only)
295
0
Reverse start (Handheld only)
296
0
Auto data output
297
0
Beep sound
298
1
Preset change by Touch pannel
299
1
COM port Baud rate
300
4
Torque unit
301
0
Screw type
302
0
Auto update port
303
0
Lamp on time
304
0
Option card
305
0
RS232 Select MODBUS(0) BARCODE (1)
306
0
Instructions manual / MD Series 76
Preset #
Parameter
Address
Factory
setting
IP Address
IP Address1
310
192
IP Address2
311
168
IP Address3
312
1
IP Address4
313
100
Gateway 1
314
192
Gateway 2
315
168
Gateway 3
316
1
Gateway 4
317
1
Port
318
5000
Multi SQ
PG MA
MS PG 1
321
0
MS PG 2
322
0
MS PG 3
323
0
MS PG 4
324
0
MS PG 5
325
0
MS PG 6
326
0
MS PG 7
327
0
MS PG 8
328
0
MS PG 9
329
0
MS PG 10
330
0
PG MB
MS PG 11
331
0
MS PG 12
332
0
MS PG 13
333
0
MS PG 14
334
0
MS PG 15
335
0
MS PG 16
336
0
MS PG 17
337
0
MS PG 18
338
0
MS PG 19
339
0
MS PG 20
340
0
ERROR
ERROR 1
341
0
ERROR 2
342
0
ERROR 3
343
0
ERROR 4
344
0
ERROR 5
345
0
ERROR 6
346
0
ERROR 7
347
0
ERROR 8
348
0
Instructions manual / MD Series 77
Preset #
Parameter
Address
Factory
setting
Controller model
349
Auto
Model
Model data( 150 )
350 ~
499
0
Firmware
Version
500
Auto
★ Please refer to the operation manual of ParaMon PC software for details of parameter settings.
Instructions manual / MD Series 78
Instructions manual / MD Series 79
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