Dodge SP600 User Manual

Aggregate/Cement

Food

✓

Mining

Forest/Paper

✓

Petro/Chem

✓

Unit/Baggage

✓

Handling

HVAC/Industrial Air

✓

Handling

Environmental/Fluid

✓

Power

Automotive

✓

Metals

SP600

AC DRIVES

SP600 Series of AC
Drives from 0.5 to 200
Horsepower

DATA SHEET

A full-featured industrial AC drive
suitable for wall, machine, flange, and
washdown mounted installations

The SP600 provides the benefits of
more expensive full-featured drives in a
compact, versatile, and cost effective
design. Multiple enclosure/packaging
options along with a drive mounted
graphical keypad and embedded
braking circuitry make this drive very
versatile. The wide range of network
options available for this product will allow
you to maximize data acquisition, speed
control and application flexibility.

Features/Specifications

• Control Modes

- Volts/Hertz

- Sensorless Vector Control
Each method can operate either a single or

multi-motor application from one SP600. SVC
is limited to mechanically coupled identical
motors.

• Input Voltages/Power Ratings

- 200, 208, 240 (0.5 to 10 HP)

- 380, 400, 415, 480 (0.5 to 200 HP)

- 575 (0.5 to 150 HP)

• Switching Frequency

- Full HP rating at 50°C for (45° for 50 HP;
40° for 200 HP):

• 4 kHz Frames A - D

• 4 kHz Frames 2 -5

• 4 kHz Frame 6 (2 KHz for 200 HP)

- Derating may apply for higher switching
frequencies

• Zero-stacking (side by side) panel mounting

possible for all frames.

1

575 VAC models are UL and cUL only

1

• Terminal Block Control

- 6 configurable digital inputs

- Up to 8 pre-set speeds

- Start/Stop, Forward/Reverse,Auto/Manual,
Jog, Preset Speed, Function Loss, ProcessPI
Control, etc.

- 2 Analog inputs

- 1 Analog output

- 2 Relay outputs, form C contacts.

• Drive Serial Interface

- PC configuration and monitoring of a single
drive or multiple drives when using V*S Utilities
Software.

• Overload Protecting

- Intelligent Thermal Management (ITM™) system
can reduce carrier frequency or trip the drive in
overtemp conditions.

- UL and NEC approved electronic motor
overload protection.

• Enclosures/Mounting

- Wall or machine mount NEMA 1 (IP20)

- Flange mount NEMA 1 (IP20)

- See RAPS-958-2 for NEMA 4x/12

• Internal Braking transistor as standard (optional

Frames 4, 5, and 6) requires optional drive
mounted or externally mounted braking resistor

- Drive mounted resistor available for Frames A,
B, C, D, and 2

• Ramp Control

- 2 accel/decel rates

- Frequency avoidance bands (3)
to lock out mechanical resonance
points.

- “S” curve acceleration and
deceleration for smooth speed
transitions

• Time Stamped Fault Log

- User Interlock Open

- High DC Bus Voltage

- Low DC Bus Voltage

- Over-Current

- Over-Frequency

- Over-Temperature

- Electronic Motor Overload

- Ground Fault

- Others

• Option Kits

- Braking resistors

- Remote NEMA 4 operator
interface

- PC based V*S Utilities

- EMC line filters

- Network communications modules

- ControlNet

- DeviceNet

- Profibus

- Others

• Stopping Modes

- DB Braking

- Ramp Stop

- Coast Stop

- DC Injection Braking

Instruction Manuals

• D2-3485
(6SP Series - Frames A, B, C, D)

• D2-3501
(6SB Series - Frames 2, 3, 4, 5, 6)

Service Conditions

• Elevation to 3300 ft.
(1000 meters); Derate 3% for every

1000 ft. above 3300 ft.

• Operating temperature ranges:

- NEMA enclosures:

- 0°C to 40°C (external ambient)

- IP20 enclosures:

- 0°C to 50°C
(50 HP - 45°C; 200 HP - 40°C)
(panel ambient)

• Atmosphere non-condensing relative
humidity: 5% to 95%

• AC line voltage variation: rated input
voltage ±10%

• AC line frequency variation (50/60
Hz): 48 - 62 Hz

• Storage temperature:

- - 40°C to 65°C

(-40°F to 149°F)

Application Data

• Pulse width modulation (PWM)
sensorless vector control

Quiet Motor Operation Up
to 200 Feet

• The SP600 controller uses IGBT
transistors switched at frequencies up
to 10kHz to reduce PWM induced
motor audible noise.

• Unique transistor control circuits also
allow drive to motor distances of
up to 300 feet when applied with
Reliance motors before output filtering
considerations must be applied.

• Operator Interface Modules

- Multi-line, 6-language graphical
LCD OIM for local or remote
operation. Allows drive control,
configuration, monitoring and
diagnostics. Function keys are
configurable for desired functions.

• Drive Protection

- Line-to-line and line-toground and
output short circuit protection.

• Maximum load:

- 110% continuous for one minute
(Normal Duty Rating)

- 150% continous for one minute
(Heavy Duty Rating)

• Frequency stability long term: 0.01%

of base speed with digital keypad

0.5% of base speed with analog
speed reference.

• Linearity (speed reference to output

frequency): ± 1.0%

• Tested to ensure that the waveform at
the motor conduit box will not exceed
the limits specified in NEMA MG1

31.40.4.2. at lead lengths of 200 ft.

Standard stock models of SP600 Variable frequency AC Drives. Units include OIM.

1

Normal
Duty HP

0.5 230 2.2 3.3 2.4 6SP201-2P2CTNN A NEMA 1

1.0 230 4.2 6.4 4.8 6SP201-4P2CTNN A NEMA 1

2.0 230 6.8 12.0 9.0 6SP201-6P8CTNN B NEMA 1

3.0 230 9.6 14.4 10.6 6SP201-9P6CTNN B NEMA 1

5.0 230 15.3 23.2 17.4 6SP201-015CTAN C NEMA 1

7.5 230 22.0 33.0 24.2 6SP201-022CTAN D NEMA 1

10.0 230 28.0 44.0 33.0 6SP201-028CTAN D NEMA 1

0.5 480 1.1 1.6 1.2 6SP401-1P1CTNN A NEMA 1

1.0 480 2.0 3.2 2.4 6SP401-2P1CTNN A NEMA 1

2.0 480 3.4 6.0 4.5 6SP401-3P4CTNN B NEMA 1

3.0 480 5.0 7.5 5.5 6SP401-005CTNN B NEMA 1

5.0 480 8.0 12.0 8.8 6SP401-008CTNN B NEMA 1

7.5 480 11.0 16.5 12.1 6SP401-011CTAN C NEMA 1

10.0 480 14.0 22.0 16.5 6SP401-014CTAN C NEMA 1

15.0 480 22.0 33.0 24.2 6SP401-022CTAN D NEMA 1

20.0 480 27.0 44.0 33.0 6SP401-027CTAN D NEMA 1

25.0 480 34.0 54.0 40.5 6SP401-034CTAN D NEMA 1

30.0 480 40.0 68.0 51.0 6SP401-040CTAN D NEMA 1

40.0 480 52.0 80.0 60.0 6SP401-052CTAN E NEMA 1

50.0 480 65.0 104 78.0 6SP401-065CTAN E NEMA 1

20.0 480 27.0 44.0 33.0 6SB401-027CTANA 2 NEMA 1

25.0 480 34.0 54.0 40.5 6SB401-034CTANA 2 NEMA 1

30.0 480 40.0 68.0 51.0 6SB401-040CTANA 3 NEMA 1

40.0 480 52.0 80.0 60.0 6SB401-052CTANA 3 NEMA 1

50.0 480 65.0 104 78.0 6SB401-065CTANA 3 NEMA 1

60.0 480 77.0 130 97.5 6SB401-077CNANA 4 NEMA 1

75.0 480 96.0 144 106 6SB401-096CNANA 5 NEMA 1
100 480 125 163 138 6SB401-125CNANA 5 NEMA 1
125 480 156 234 172 6SB401-156CNANA 6 NEMA 1
150 480 180 270 198 6SB401-180CNANA 6 NEMA 1
200 480 248 372 273 6SB401-248CNANA 6 NEMA 1

0.5 575 0.9 1.4 1.0 6SP501-0P9CTNN A NEMA 1

1.0 575 1.7 2.6 2.0 6SP501-1P7CTNN A NEMA 1

2.0 575 2.7 4.8 3.6 6SP501-2P7CTNN B NEMA 1

3.0 575 3.9 5.8 4.3 6SP501-3P9CTNN B NEMA 1

5.0 575 6.1 9.1 6.7 6SP501-6P1CTNN B NEMA 1

7.5 575 9.0 13.5 9.9 6SP501-9P0CTNN C NEMA 1

10.0 575 11.0 18.0 13.5 6SP501-011CTNN C NEMA 1

15.0 575 17.0 25.5 18.8 6SP501-017CTNN D NEMA 1

20.0 575 22.0 34.0 25.5 6SP501-022CTNN D NEMA 1

20.0 575 22.0 34.0 25.5 6SB501-022CTNNA 2 NEMA 1

25.0 575 27.0 44.0 33.0 6SB501-027CTNNA 2 NEMA 1

30.0 575 32.0 54.0 40.5 6SB501-032CTNNA 3 NEMA 1

40.0 575 41.0 64.0 48.0 6SB501-041CTNNA 3 NEMA 1

50.0 575 52.0 82.0 61.5 6SB501-052CTNNA 3 NEMA 1

60.0 575 62.0 104 78.0 6SB501-062CTNNA 4 NEMA 1

75.0 575 77.0 116 85.0 6SB501-077CTNNA 5 NEMA 1

100 575 99.0 126 109 6SB501-099CTNNA 5 NEMA 1

125 575 125 188 138 6SB501-125CTNNA 6 NEMA 1

150 575 144 216 158 6SB501-144CTNNA 6 NEMA 1

Input Voltage

Cont. 3 sec. OL 1 min. OL Frame Style

Output Amps

200 - 240 VAC, 3-phase, 50/60 Hz (6SP201- Series)

380 - 480 VAC, 3-phase, 50/60 Hz (6SP401- Series)

380 - 480 VAC, 3-phase, 50/60 Hz (6SB401- Series)3

575 VAC, 3-Phase, 50/60 Hz 2 (6SP501- Series)

575 VAC, 3-Phase, 50/60 Hz 2 (6SB501- Series)3

Model Number

Package

1. Consult catalog for non-stock or enhanced models, such as NEMA 4, Flange mount and other available models.

2. 575 VAC models are UL and cUL only.

3. To use 115 V I/O, replace xxxxxxxA with xxxxxxxB. 115 V I/O models are non-stock.

www.rockwellautomation.com www.dodge-pt.com www.reliance.com www.ptplace.com www.ptplace.ca www.ptplace.com.mx

Corporate Headquarters

Rockwell Automation, 777 East Wisconsin Avenue, Suite 1400, Milwaukee, WI, 53202-5302 USA, Tel: [phone], Fax: [phone]

Headquarters for Dodge and Reliance Electric Products

Americas: Rockwell Automation, 6040 Ponders Court, Greenville, SC 29615-4617 USA, Tel: [phone], Fax: [phone]
Europe/Middle East/Africa: Rockwell Automation, Herman-Heinrich-Gossen-Strasse 3, 50858 Klön, Germany,
Asia Pacific: Rockwell Automation, 55 Newton Road, #11-01/02 Revenue House, Singapore 307987, Tel: [phone], Fax: [phone]

Headquarters for Allen-Bradley Products, Rockwell Software Products and Global Manufacturing Solutions

Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: [phone], Fax: [phone]
Europe/Middle East/Africa: Rockwell Automation SA/NV, Vorstlaan/Boulevard du Souverain 36, 1170 Brussels, Belgium, Tel: [phone], Fax: [phone]
Asia Pacific: Rockwell Automation, 27/F Citicorp Centre, 18 Whitfield Road, Causeway Bay, Hong Kong, Tel: [phone], Fax: [phone]

RAPS-1313-1 8/04-10M-K Printed in USA

This material is not intended to provide operational instructions. Appropriate Rockwell Automation instruction
manuals and precautions should be studied prior to installation, operation or maintenance of equipment.

Copyright © 2004 Rockwell Automation. All rights reserved. Printed in USA.

DODGE and RELIANCE ELECTRICare trademarks of Rockwell Automation.