Dodge RAM 1500 2018, RAM 4500 2018, RAM 3500 2018, RAM 5500 2018, RAM 2500 2018 Diesel Supplement

DIESEL SUPPLEMENT
2018
RAM TRUCK
VEHICLES SOLD IN CANADA
With respect to any Vehicles Sold in Canada, the name FCA US LLC shall be deemed to be deleted and the name FCA Canada Inc. used in substitution therefore.
Drunken driving is one of the most frequent causes of accidents.
Your driving ability can be seriously impaired with blood alcohol levels far below the legal minimum. If you are drinking, don’t drive. Ride with a designated non­drinking driver, call a cab, a friend, or use public trans­portation.
WARNING!
Driving after drinking can lead to an accident. Your perceptions are less sharp, your reflexes are slower, and your judgment is impaired when you have been drinking. Never drink and then drive.
This manual illustrates and describes the operation of features and equipment that are either standard or op­tional on this vehicle. This manual may also include a description of features and equipment that are no longer available or were not ordered on this vehicle. Please disregard any features and equipment described in this manual that are not on this vehicle.
FCA US LLC reserves the right to make changes in design and specifications, and/or make additions to or improve­ments to its products without imposing any obligation upon itself to install them on products previously manu­factured.
Copyright © 2017 FCA US LLC
RAM DIESEL SUPPLEMENT
RAM 1500 .......................................................................3
RAM 2500/3500/4500/5500 .................................................87
INDEX .........................................................................219

RAM 1500

SECTION PAGE
TABLE OF CONTENTS
1
INTRODUCTION .................................................................7
2
GETTING TO KNOW YOUR VEHICLE .................................................9
3
GETTING TO KNOW YOUR INSTRUMENT PANEL ......................................13
4
STARTING AND OPERATING .......................................................31
5
SERVICING AND MAINTENANCE ...................................................53
6
TECHNICAL SPECIFICATIONS ......................................................77
1
2
3
4
5
6

INTRODUCTION

CONTENTS
A MESSAGE FROM FCA US LLC ..............8
1
8 INTRODUCTION

A MESSAGE FROM FCA US LLC

FCA US LLC welcomes you as a turbocharged diesel­powered truck owner. Your diesel truck will sound, feel, drive, and operate differently from a gasoline-powered truck. It is important that you read and understand this manual.
Almost 100% of the heavy trucks in the United States and Canada are diesel-powered because of the fuel economy, rugged durability, and high torque which permits pulling heavy loads.
You may find that some of the starting, operating, and maintenance procedures are different. However, they are simple to follow and careful adherence to them will ensure that you take full advantage of the features of this engine.
NOTE:
Some aftermarket products may cause severe engine/ transmission and/or exhaust system damage. Your ve­hicle’s Powertrain Control Systems can detect and store information about vehicle modifications that increase horsepower and torque output such as whether or not performance-enhancing powertrain components, com­monly referred to as downloaders, power boxes, or performance chips have been used.
Any chassis/suspension or tire size modifications to the vehicle will effect the performance of the Adaptive Cruise Control and Forward Collision Warning System.
This information cannot be erased and will stay in the system’s memory even if the modification is removed. This information can be retrieved by FCA US LLC, and service and repair facilities, when servicing your vehicle. This information may be used to determine if repair will be covered by New Vehicle Limited Warranty.
There is a probability that the use of a “performance chip” will prohibit the engine from starting. In this instance, the vehicle will need to be serviced by a authorized dealer in order to return the vehicle to its factory settings.
When it comes to service, remember that your authorized dealer knows your vehicle best, has factory-trained techni­cians and genuine MOPAR® parts, and cares about your satisfaction.

GETTING TO KNOW YOUR VEHICLE

CONTENTS
REMOTE STARTING SYSTEM ...............10 How To Use Remote Start..................10
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10 GETTING TO KNOW YOUR VEHICLE

REMOTE STARTING SYSTEM

This system uses the key fob to start the engine conveniently from outside the vehicle while still maintaining security. The system has a range of approximately 300 ft (91 m).
How To Use Remote Start
All of the following conditions must be met before the engine will remote start:
Gear selector in PARK
Doors closed
NOTE:
The vehicle must be equipped with an automatic trans­mission to be equipped with Remote Start.
Obstructions between the vehicle and the key fob may reduce this range.
The Remote Start system will wait for the “Wait To Start” amber telltale to extinguish before cranking the engine. This allows time for the engine pre-heat cycle to pre-heat the cylinder air, and is normal in cold weather. Refer to “Instrument Cluster Display” in “Getting To Know Your Instrument Panel” for further information on the “Wait To Start” amber telltale and the pre-heat cycle.
Hood closed
HAZARD switch off
BRAKE switch inactive (brake pedal not pressed)
Battery at an acceptable charge level
PANIC button not pushed
Fuel meets minimum requirement
System not disabled from previous remote start event
Vehicle security alarm not active
“Water In Fuel Indicator Light” is not illuminated
“Wait To Start” telltale is not illuminated
WARNING!
Do not start or run an engine in a closed garage or confined area. Exhaust gas contains Carbon Monox­ide (CO) which is odorless and colorless. Carbon Monoxide is poisonous and can cause serious injury or death when inhaled. Keep Remote Keyless Entry key fobs away from chil-
dren. Operation of the Remote Start System, windows, door locks or other controls could cause serious injury or death.
GETTING TO KNOW YOUR VEHICLE 11
2

GETTING TO KNOW YOUR INSTRUMENT PANEL

CONTENTS
INSTRUMENT CLUSTER ...................14
INSTRUMENT CLUSTER DISPLAY ............20
Oil Life Reset ..........................22
Fuel Filter Life Reset .....................23
Diesel Particulate Filter (DPF) Messages .......24
Displays ..............................26
Vehicle Information (Customer Information
Features)..............................26
Diesel Exhaust Fluid (DEF) Warning Messages . . .27
Diesel Exhaust Fluid (DEF) Fault Warning
Messages .............................28
WARNING LIGHTS AND MESSAGES ..........29
Yellow Indicator Lights ...................29
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14 GETTING TO KNOW YOUR INSTRUMENT PANEL

INSTRUMENT CLUSTER

Base Instrument Cluster
1. Tachometer
Indicates the engine speed in revolutions per minute (RPM x 1000).
2. Instrument Cluster Display
When the appropriate conditions exist, this display shows the instrument cluster display messages. Refer to “Instrument Cluster Display” in “Getting To Know Your Instrument Panel” for further information.
3. Speedometer
Indicates vehicle speed.
4. Fuel Gauge
The pointer shows the level of fuel in the fuel tank when the ignition switch is in the ON/RUN position.
The fuel pump symbol points to the side of the
vehicle where the fuel filler door is located.
GETTING TO KNOW YOUR INSTRUMENT PANEL 15
5. DEF Gauge
The DEF Gauge displays the actual level of Diesel Exhaust Fluid in the DEF tank. Diesel Exhaust Fluid (DEF) is required to maintain normal vehicle operation and emissions compliance. If something is wrong with the gauge, a DEF Warning Message or Malfunction Indicator Light (MIL) will be displayed. More infor­mation is available in the instrument cluster display section under the heading of Diesel Exhaust Fluid (DEF) Warning Messages.
WARNING!
A hot engine cooling system is dangerous. You or others could be badly burned by steam or boiling coolant. You may want to call an authorized dealer for service if your vehicle overheats. If you decide to look under the hood yourself, refer to “Dealer Service” in “Servicing And Maintenance”. Follow the warnings under the “Cooling System Pressure Cap” paragraph.
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16 GETTING TO KNOW YOUR INSTRUMENT PANEL
WARNING!
Driving with a hot engine cooling system could dam­age your vehicle. If the temperature gauge reads “H” pull over and stop the vehicle. Idle the vehicle with the air conditioner turned off until the pointer drops back into the normal range. If the pointer remains on the “H”, turn the engine off immediately and call an authorized dealer for service.
NOTE:
The gauge may take up to five seconds to update after adding a gallon or more of Diesel Exhaust Fluid (DEF) to the DEF tank. If you have a fault related to the DEF system, the gauge may not update to the new level. See your authorized dealer for service.
The DEF gauge may also not immediately update after a refill if the temperature of the DEF fluid is below 12F (-11C). The DEF line heater will possibly warm up the DEF fluid and allow the gauge to update after a period of run time. Under very cold conditions, it is possible that the gauge may not reflect the new fill level for several drives.
Outside temperature can affect DEF consumption. In cold conditions, 12° F (-11° C) and below, the DEF gauge needle can stay on a fixed position and may not move for extended periods of time. This is a normal function of the system.
Premium Instrument Cluster
GETTING TO KNOW YOUR INSTRUMENT PANEL 17
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18 GETTING TO KNOW YOUR INSTRUMENT PANEL
1. Tachometer
Indicates the engine speed in revolutions per minute (RPM x 1000).
2. Engine Coolant Temperature
This gauge shows the engine coolant temperature. The gauge pointer will likely show higher temperatures when driving in hot weather, up mountain grades, or in heavy stop and go traffic. If the red Warning Light turns on while driving, safely bring the vehicle to a stop, and turn off the engine. DO NOT operate the vehicle until the cause is corrected.
WARNING!
A hot engine cooling system is dangerous. You or others could be badly burned by steam or boiling coolant. You may want to call an authorized dealer for service if your vehicle overheats. If you decide to look under the hood yourself, refer to “Dealer Service” in “Servicing And Maintenance”. Follow the warnings under the “Cooling System Pressure Cap” paragraph.
WARNING!
Driving with a hot engine cooling system could dam­age your vehicle. If the temperature gauge reads “H” pull over and stop the vehicle. Idle the vehicle with the air conditioner turned off until the pointer drops back into the normal range. If the pointer remains on the “H”, turn the engine off immediately and call an authorized dealer for service.
3. Oil Pressure Gauge
The pointer should always indicate some oil pressure when the engine is running. A continuous high or low reading under normal driving conditions may indicate a lubrication system malfunction. Immediate service should be obtained from an authorized dealer.
4. Speedometer
Indicates vehicle speed.
5. Fuel Gauge
The pointer shows the level of fuel in the fuel tank when the ignition switch is in the ON/RUN position.
The fuel pump symbol points to the side of the
vehicle where the fuel filler door is located.
6. Instrument Cluster Display
When the appropriate conditions exist, this display shows the instrument cluster display messages. Refer to “Instrument Cluster Display” in “Getting To Know Your Instrument Panel” for further information.
7. DEF Gauge
The DEF Gauge displays the actual level of Diesel Exhaust Fluid in the DEF tank. Diesel Exhaust Fluid (DEF) is required to maintain normal vehicle operation and emissions compliance. If something is wrong with the gauge, a DEF Warning Message or Malfunction Indicator Light (MIL) will be displayed. More infor­mation is available in the instrument cluster display section under the heading of Diesel Exhaust Fluid (DEF) Warning Messages.
NOTE:
The DEF tank on these vehicles is designed with a large
amount of full reserve. So the level sensor will indicate a full reading even before the tank is completely full. To put it another way, there’s additional storage capacity in the tank above the Full mark that’s not represented in the gauge. You may not see any movement in the reading – even after driving up to 2,000 miles in some cases.
GETTING TO KNOW YOUR INSTRUMENT PANEL 19
The gauge may take up to five seconds to update after adding a gallon or more of Diesel Exhaust Fluid (DEF) to the DEF tank. If you have a fault related to the DEF system, the gauge may not update to the new level. See your authorized dealer for service.
The DEF gauge may also not immediately update after a refill if the temperature of the DEF fluid is below 12F (-11C). The DEF line heater will possibly warm up the DEF fluid and allow the gauge to update after a period of run time. Under very cold conditions, it is possible that the gauge may not reflect the new fill level for several drives.
Outside temperature can affect DEF consumption. In cold conditions, 12° F (-11° C) and below, the DEF gauge needle can stay on a fixed position and may not move for extended periods of time. This is a normal function of the system.
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20 GETTING TO KNOW YOUR INSTRUMENT PANEL

INSTRUMENT CLUSTER DISPLAY

Instrument Cluster Display — Base
Instrument Cluster Display — Premium
The instrument cluster display features a driver-interactive display that is located in the instrument cluster.
This system allows the driver to select a variety of useful information by pushing the switches mounted on the steering wheel. The instrument cluster display may consist of the following:
Digital Speedometer
Vehicle Info
Fuel Economy Info
Trip A
Trip B
Stop/Start Info (If Equipped)
GETTING TO KNOW YOUR INSTRUMENT PANEL 21
The system allows the driver to select information by pushing the following buttons mounted on the steering wheel:
Trailer Tow
Audio
Stored Messages
Screen Setup
Vehicle Settings (Not Equipped with a Uconnect 5.0 &
8.4 radio)
Settings
Turn Menu Off
3
Steering Wheel Buttons
Up Arrow Button
Push and release the up arrow button to scroll upward through the main menu and submenus (Fuel Economy, Trip A, Trip B, Audio, Stored Messages, Screen Set Up).
22 GETTING TO KNOW YOUR INSTRUMENT PANEL
Down Arrow Button
Push and release the down arrow button to scroll downward through the main menu and sub­menus (Fuel Economy, Trip A, Trip B, Audio, Stored Messages, Screen Set Up).
Right Arrow Button
Push and release the right arrow button to access/ select the information screens or submenu screens of a main menu item. Push and hold the right arrow button for two seconds to reset displayed/ selected features that can be reset.
Left Arrow Button
change interval. The engine oil change indicator system is duty cycle based, which means the engine oil change interval may fluctuate, dependent upon your personal driving style.
NOTE: Use the steering wheel instrument cluster display controls for the following procedure(s).
Vehicles Equipped With Passive Entry
1. Without pushing the brake pedal, push the ENGINE
START/STOP button and place the ignition to the ON/RUN position (do not start the engine).
2. Push and release the down arrow button to scroll
downward through the main menu to “Vehicle Info.”
Push the left arrow button to access/select the information screens or submenu screens of a main menu item or to return to the main menu from an info screen or submenu item.
Oil Life Reset
Your vehicle is equipped with an engine oil change indi­cator system. The “Oil Change Required” message will display in the instrument cluster display after a single chime has sounded, to indicate the next scheduled oil
3. Push and release the right arrow button to access the
”Oil Life” screen.
4. Push and hold the right arrow button to select “Reset”.
5. Push and release the appropriate arrow button to select
“YES” to reset the Oil Life.
6. Push and release the up arrow button to exit the
instrument cluster display screen.
Vehicles Not Equipped With Passive Entry
1. Without pushing the brake pedal, cycle the ignition to the ON/RUN position (do not start the engine).
2. Push and release the down arrow button to scroll downward through the main menu to “Vehicle Info.”
3. Push and release the right arrow button to access the “Oil Life” screen.
4. Push and hold the right arrow button to select the Oil Life Reset.
5. Push and release the appropriate arrow button to select “YES” to reset the Oil Life.
6. Push and release the up arrow button to exit the instrument cluster display screen.
NOTE: If the indicator message illuminates when you start the vehicle, the Oil Life indicator system did not reset. If necessary, repeat this procedure.
Fuel Filter Life Reset
The cluster will display the “Service Fuel Filter” message when the fuel filter maintenance life is less than 5%.
GETTING TO KNOW YOUR INSTRUMENT PANEL 23
To check the remaining fuel filter life, go to the “Fuel Filter Life” screen in the “Vehicle Info” menu. When this message appears, dealers should replace the fuel filter.
NOTE: Use the steering wheel button controls for the following procedure(s).
3
Vehicles Equipped With Passive Entry
1. Without pushing the brake pedal, push the ENGINE START/STOP button and cycle the ignition to the ON/ RUN position (do not start the engine.)
2. Push and release the down arrow button to scroll downward through the main menu to “Vehicle Info”.
3. Push and release the right arrow button to access the ”Fuel Filter Life” screen.
4. Push and release the appropriate arrow button to access the “Reset” screen.
5. Push and release the appropriate arrow to select the reset of the Fuel Filter Life.
6. Push and release the up arrow button to exit the instrument cluster display screen.
24 GETTING TO KNOW YOUR INSTRUMENT PANEL
Vehicles Not Equipped With Passive Entry
1. Without pressing the brake pedal, cycle the ignition to the ON/RUN position (do not start the engine.)
2. Push and release the down arrow button to scroll downward through the main menu to “Vehicle Info”.
3. Push and release the right arrow button to access the ”Fuel Filter Life” screen.
4. Push and release the appropriate arrow button to access the “Reset” screen.
5. Push and release the appropriate arrow to select the reset of the Fuel Filter Life.
6. Push and release the up arrow button to exit the instrument cluster display screen.
NOTE: If the indicator message illuminates when you start the vehicle, the Fuel Filter indicator system did not reset. If necessary, repeat this procedure.
Diesel Particulate Filter (DPF) Messages
This engine meets all required diesel engine emissions standards. To achieve these emissions standards, your vehicle is equipped with a state-of-the-art engine and exhaust system. These systems are seamlessly integrated
into your vehicle and managed by the Powertrain Control Module (PCM). The PCM manages engine combustion to allow the exhaust system’s catalyst to trap and burn Particulate Matter (PM) pollutants, with no input or inter­action on your part.
WARNING!
A hot exhaust system can start a fire if you park over materials that can burn. Such materials might be grass or leaves coming into contact with your exhaust system. Do not park or operate your vehicle in areas where your exhaust system can contact anything that can burn.
Your vehicle has the ability to alert you to additional maintenance required on your vehicle or engine. Refer to the following messages that may be displayed on your instrument cluster:
Exhaust Filter XX% Full Safely Drive at Highway
Speeds to Remedy — This message will be displayed in
the instrument cluster if the exhaust particulate filter reaches 80% of its maximum storage capacity. Under conditions of exclusive short duration and low speed driving cycles, your diesel engine and exhaust after­treatment system may never reach the conditions re­quired to cleanse the filter to remove the trapped PM.
If this occurs, the “Exhaust Filter XX% Full Safely Drive at Highway Speeds to Remedy” message will be dis­played in the instrument cluster display. If this message is displayed, you will hear one chime to assist in alerting you of this condition. By simply driving your vehicle at highway speeds for up to 20 minutes, you can remedy the condition in the particulate filter system and allow your diesel engine and exhaust after-treatment system to cleanse the filter to remove the trapped PM and restore the system to normal operating condition.
Exhaust System — Regeneration In Process Exhaust
Filter XX% Full — This message indicates that the Diesel Particulate Filter (DPF) is self-cleaning. Maintain your current driving condition until regeneration is completed.
Exhaust System — Regeneration Completed — This
message indicates that the Diesel Particulate Filter (DPF) self-cleaning is completed. If this message is displayed, you will hear one chime to assist in alerting you of this condition.
Exhaust Service Required — See Dealer Now — This
messages indicates regeneration has been disabled due to a system malfunction. At this point the engine Powertrain
GETTING TO KNOW YOUR INSTRUMENT PANEL 25
Control Module (PCM) will register a fault code, the instrument panel will display a MIL light.
CAUTION!
See your authorized dealer, as damage to the exhaust system could occur soon with continued operation.
Exhaust Filter Full — Power Reduced See Dealer — This message indicates the PCM has derated the engine to limit the likelihood of permanent damage to the after-treatment system. If this condition is not corrected and a dealer service is not performed, extensive exhaust after-treatment damage can occur. To correct this condi­tion it will be necessary to have your vehicle serviced by your local authorized dealer.
NOTE: Failing to follow the oil change indicator, changing your oil and resetting the oil change indicator by 0 miles remaining will prevent the diesel exhaust filter from per­forming it’s cleaning routine. This will shortly result in a Malfunction Indicator Light (MIL) and reduced engine power. Only an authorized dealer will be able to correct this condition.
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26 GETTING TO KNOW YOUR INSTRUMENT PANEL
CAUTION!
See your authorized dealer, as damage to the exhaust system could occur soon with continued operation.
Engine Will Not Restart in XXXX mi DEF Low Refill Soon
Engine Will Not Restart in XXXX mi Refill DEF
Engine Will Not Restart Refill DEF
Displays
When the appropriate conditions exist, the instrument cluster display displays the following messages:
System Setup Unavailable – Vehicle Not in Park
System Setup Unavailable – Vehicle in Motion
Exhaust Filter Full Safely Drive at Highway Speeds To
Remedy
Exhaust Filter XX% Full – Power Reduced See Dealer
Exhaust Service Required – See Dealer Now
Exhaust System – Filter XX% Full Service Required See
Dealer
Exhaust System – Regeneration In Process Exhaust Filter XX% Full
Exhaust System – Regeneration Completed
Service DEF System See Dealer
Incorrect DEF Detected See Dealer
Engine Will Not Restart in XXX mi Service DEF See
Dealer
Engine Will Not Restart Service DEF System See Dealer
Vehicle Information (Customer Information Features)
Vehicle Information Submenus
Battery Voltage
Displays the actual battery voltage.
Fuel Filter Life
Displays the life of the fuel filter.
Oil Pressure
Displays the actual oil pressure.
Oil Temperature
Displays the actual oil temperature.
Trans Temperature
Displays the actual transmission sump temperature.
Coolant Temp
Displays the actual coolant temperature.
Tire Pressure Monitor System
Displays the actual tire pressure.
Engine Hours
Displays the actual engine hours.
Gauge Summary (Coolant Temp, Trans Temp, Oil Temp, Oil Pressure)
Diesel Exhaust Fluid (DEF) Warning Messages
Your vehicle will begin displaying warning messages when the DEF level reaches a driving range of approximately 500 miles (800 km). If the following warning message sequence is ignored, your vehicle may not restart unless DEF is added with in the displayed mileage shown in the cluster message.
GETTING TO KNOW YOUR INSTRUMENT PANEL 27
Engine Will Not Restart in XXXX mi DEF Low Refill
Soon — This message will display when DEF driving
range is less than 500 miles, DEF fluid top off is required with in the displayed mileage. The message will be displayed in the cluster during vehicle start up with the current allowed mileage and accompanied by a single chime. The remaining mileage can be pulled up anytime by way of the “Messages” list within the instrument cluster display.
Engine Will Not Restart in XXXX mi Refill DEF — This message will display when DEF driving range is less than 200 miles. It is also displayed at 150 miles and 100 miles. DEF fluid top off is required with in the displayed mileage. The message will be displayed in the instru­ment cluster display during vehicle start up with an updated distance mileage, and it will be accompanied by a single chime. Starting at 100 miles, remaining range will be continuously displayed while operating the vehicle. Chimes will also accompany the 75, 50 and 25 mile remaining distances. The DEF Low telltale will be on continuously until DEF fluid is topped off.
Engine Will Not Restart Refill DEF — This message will display when the DEF driving range is less than 1 mile, DEF fluid top off is required or the engine will
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28 GETTING TO KNOW YOUR INSTRUMENT PANEL
not restart. The message will be displayed in the instru­ment cluster display during vehicle start up, and it will be accompanied by a single chime. The DEF Low telltale will be illuminated continuously until DEF fluid tank is filled with a minimum of two gallons of DEF.
Diesel Exhaust Fluid (DEF) Fault Warning Messages
There are different messages which are displayed if the vehicle detects that the DEF system has been filled with a fluid other than DEF, has experienced component failures, or when tampering has been detected.
When the DEF system needs to be serviced the following warnings will display:
Service DEF System See Dealer — This message will display when the fault is initially detected and each time the vehicle is started. The message will be accompanied by a single chime and the Malfunction Indicator Light. We recommend you drive to your nearest authorized dealer and have your vehicle serviced immediately. If not corrected in 50 miles, vehicle will enter the “Engine Will not restart in XXXmi Service DEF See dealer” warning stage and message.
Incorrect DEF Detected See Dealer — This message will display if the DEF system has detected the incorrect fluid has been introduced to the DEF tank. The message will be accompanied by a single chime. We recommend you drive to your nearest authorized dealer and have your vehicle serviced immediately. If not corrected in 30 miles, vehicle will enter the “Engine Will not restart in XXX mi Service DEF See dealer” warning stage and message.
Engine Will Not Restart in XXX mi Service DEF See Dealer — This message is first displayed if the fault
detected is not serviced after 50 miles of operation. It is also displayed at 150 miles 125 miles and 100 miles. System service is required within the displayed mileage. The message will be displayed during vehicle start up with an updated distance mileage, and it will be accom­panied by a single chime. Starting at 100 miles, remain­ing range will be continuously displayed while operat­ing the vehicle. Chimes will also accompany the 75, 50 and 25 mile remaining distances. We recommend you drive to your nearest authorized dealer and have your vehicle serviced immediately.
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