How it Works
Dodge
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RAM 5500 2014
User Manual
358 pgs1.89 Mb0
Table of contents
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Dodge RAM 5500 2014, RAM 4500 2014, RAM 3500 2014, RAM 2500 2014, RAM 1500 2014 User Manual

2014
OWNER’S MANUAL
Ram Truck
Diesel Supplement
RAM DIESEL SUPPLEMENT
RAM 1500 ..................................................................2
RAM 2500 / 3500 / 4500 / 5500 .......................................131
INDEX .....................................................................343

RAM 1500

SECTION PAGE
TABLE OF CONTENTS
1
INTRODUCTION .............................................................5
2
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE .............................7
3
UNDERSTANDING YOUR INSTRUMENT PANEL ...................................11
4
STARTING AND OPERATING ..................................................49
5
MAINTAINING YOUR VEHICLE ................................................93
6
MAINTENANCE SCHEDULE ..................................................121
1
2
3
4
5
6

INTRODUCTION

CONTENTS
䡵 A MESSAGE FROM CHRYSLER GROUP LLC ....6
1
6 INTRODUCTION

A MESSAGE FROM CHRYSLER GROUP LLC

Chrysler Group LLC welcomes you as a turbocharged diesel-powered truck owner. Your diesel truck will sound, feel, drive, and operate differently from a gasoline-powered truck. It is important that you read and understand this manual.
Almost 100% of the heavy trucks in the United States and Canada are diesel-powered because of the fuel economy, rugged durability, and high torque which permits pulling heavy loads.
You may find that some of the starting, operating, and maintenance procedures are different. However, they are simple to follow and careful adherence to them will ensure that you take full advantage of the features of this engine.
NOTE: Some aftermarket products may cause severe engine/transmission and/or exhaust system damage. Your vehicle’s Powertrain Control Systems can detect and store information about vehicle modifications that increase horsepower and torque output such as whether or not performance-enhancing powertrain components, commonly referred to as downloaders, power boxes, or performance chips have been used.
This information cannot be erased and will stay in the system’s memory even if the modification is removed. This information can be retrieved by Chrysler Group LLC, and service and repair facilities, when servicing your vehicle. This information may be used to determine if repair will be covered by New Vehicle Limited Warranty.
There is a probability that the use of a “performance chip” will prohibit the engine from starting. In this instance, the vehicle will need to be serviced by a authorized dealer in order to return the vehicle to it’s factory settings.

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE

CONTENTS
䡵 REMOTE STARTING SYSTEM ...............8
▫ How To Use Remote Start .................8
2
䡵 ENGINE BREAK-IN RECOMMENDATIONS .....9
8 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE

REMOTE STARTING SYSTEM

This system uses the Remote Keyless Entry (RKE) transmitter to start the engine conve­niently from outside the vehicle while still maintaining security. The system has a range of
approximately 300 ft (91 m).
Your Instrument Panel” for further information on the “Wait To Start” amber telltale and the pre-heat cycle.

How To Use Remote Start

All of the following conditions must be met before the engine will remote start:
• Shift lever in PARK
NOTE:
• The vehicle must be equipped with an automatic transmission to be equipped with Remote Start.
• The Remote Start system will wait for the “Wait To Start” amber telltale to extinguish before cranking the engine. This allows time for the engine pre-heat cycle to pre-heat the cylinder air, and is normal in cold weather. Refer to “Electronic Vehicle Information Center/EVIC Warning Lights” in “Understanding
• Doors closed
• Hood closed
• HAZARD switch off
• BRAKE switch inactive (brake pedal not pressed)
• Battery at an acceptable charge level
• RKE PANIC button not pressed
• Fuel meets minimum requirement
• Water In Fuel Indicator Light is not illuminated
• “Wait To Start” telltale is not illuminated
WARNING!
• Do not start or run an engine in a closed garage or confined area. Exhaust gas contains Carbon Mon­oxide (CO) which is odorless and colorless. Carbon Monoxide is poisonous and can cause serious in­jury or death when inhaled.
• Keep Remote Keyless Entry (RKE) transmitters away from children. Operation of the Remote Start System, windows, door locks or other controls could cause serious injury or death.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 9

ENGINE BREAK-IN RECOMMENDATIONS

The diesel engine does not require a break-in period due to its construction. Normal operation is allowed, provid­ing the following recommendations are followed:
• Warm up the engine before placing it under load.
• Do not operate the engine at idle for prolonged
periods.
• Use the appropriate transmission gear to prevent engine lugging.
• Observe vehicle oil pressure and temperature indica­tors.
• Check the coolant and oil levels frequently.
• Vary throttle position at highway speeds when carry-
ing or towing significant weight.
2
10 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE
NOTE: Light duty operation such as light trailer towing or no load operation will extend the time before the engine is at full efficiency. Reduced fuel economy and power may be seen at this time.
The engine oil installed in the engine at the factory is a high-quality energy conserving type lubricant. Oil changes should be consistent with anticipated climate conditions under which vehicle operations will occur. The recommended viscosity and quality grades are shown under “Fluids, Lubricants and Genuine Parts”, under “Maintaining Your Vehicle” in this manual. NON­DETERGENT OR STRAIGHT MINERAL OILS MUST NEVER BE USED.

UNDERSTANDING YOUR INSTRUMENT PANEL

CONTENTS
䡵 INSTRUMENT CLUSTER .................12
䡵 INSTRUMENT CLUSTER .................13
䡵 INSTRUMENT CLUSTER DESCRIPTIONS .....14
䡵 ELECTRONIC VEHICLE INFORMATION
CENTER (EVIC) ........................26
▫ Vehicle Information (Customer Information
Features) ............................27
▫ Electronic Vehicle Information Center (EVIC)
Displays — 3.5” Display .................28
▫ Electronic Vehicle Information Center (EVIC)
Displays — 7” Display ..................40
3
12 UNDERSTANDING YOUR INSTRUMENT PANEL

INSTRUMENT CLUSTER

INSTRUMENT CLUSTER

UNDERSTANDING YOUR INSTRUMENT PANEL 13
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14 UNDERSTANDING YOUR INSTRUMENT PANEL

INSTRUMENT CLUSTER DESCRIPTIONS

1. Tachometer
The tachometer indicates engine speed in Revolutions Per Minute (RPM x 1000).
CAUTION!
Do not operate the engine with the tachometer pointer at high RPM for extended periods. Engine operation over 3200 RPM (Redline) can result in significant damage that will not be covered under warranty.
2. Anti-Lock Brake (ABS) Light
This light monitors the Anti-lock Brake System (ABS). The light will turn on when the ignition switch is turned to the ON/RUN position and may stay on for as long as four seconds.
If the ABS light remains on or turns on while driving, it indicates that the anti-lock portion of the brake system is not functioning and that service is required. However, the conventional brake system will continue to operate normally if the BRAKE warning light is not on.
If the ABS light is on, the brake system should be serviced as soon as possible to restore the benefits of anti-lock brakes. If the ABS light does not turn on when the ignition switch is turned to the ON/RUN position, have the light inspected by an authorized dealer.
3. Malfunction Indicator Light (MIL)
The Malfunction Indicator Light (MIL) is part of an Onboard Diagnostic (OBDII) system which monitors the emissions and engine con-
trol system. If the vehicle is ready for emissions testing, the light will come on when the ignition is first turned on and remain on, as a bulb check, until the engine is started. If the vehicle is not ready for emissions
testing the light will come on when the ignition is first turned on and remain on for 15 seconds, then blink for 5 seconds, and remain on until the vehicle is started. If the bulb does not come on during starting, have the condi­tion investigated promptly.
If this light comes on and remains on while driving, it suggests a potential engine control problem and the need for system service.
Although your vehicle will usually be drivable and not need towing, see your authorized dealer for service as soon as possible.
CAUTION!
Prolonged driving with the Malfunction Indicator Light (MIL) on could cause damage to the engine control system. It also could affect fuel economy and driveability. If the MIL is flashing, severe catalytic
(Continued)
UNDERSTANDING YOUR INSTRUMENT PANEL 15
CAUTION! (Continued)
converter damage and power loss will soon occur. Immediate service is required.
WARNING!
A malfunctioning catalytic converter, as referenced above, can reach higher temperatures than in normal operating conditions. This can cause a fire if you drive slowly or park over flammable substances such as dry plants, wood, cardboard, etc. This could result in death or serious injury to the driver, occupants or others.
4. Turn Signal Indicators
The arrow will flash with the exterior turn
signal when the turn signal lever is operated.
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16 UNDERSTANDING YOUR INSTRUMENT PANEL
NOTE:
• A continuous chime will sound if the vehicle is driven more than 1 mile (1.6 km) with either turn signal on.
• Check for an inoperative outside light bulb if either indicator remains on and does not flash, or flashes at a rapid rate.
5. Engine Coolant Temperature
This gauge shows the engine coolant temperature. The gauge pointer will likely show higher temperatures when driving in hot weather, up mountain grades, or in heavy stop and go traffic. If the red Warning Light turns on while driving, safely bring the vehicle to a stop, and turn off the engine. DO NOT operate the vehicle until the cause is corrected.
CAUTION!
Driving with a hot engine cooling system could damage your vehicle. If the temperature gauge reads “H” pull over and stop the vehicle. Idle the vehicle with the air conditioner turned off until the pointer drops back into the normal range. If the pointer remains on the “H” and you hear continuous chimes, turn the engine off immediately and call an autho­rized dealer for service.
WARNING!
A hot engine cooling system is dangerous. You or others could be badly burned by steam or boiling coolant. You may want to call an authorized dealer for service if your vehicle overheats. If you decide to look under the hood yourself, see “Maintaining Your
(Continued)
WARNING! (Continued)
Vehicle.” Follow the warnings under the “Cooling System Pressure Cap” paragraph.
6. Brake Warning Light
This light monitors various brake functions, including brake fluid level and parking brake application. If the brake light turns on it may
indicate that the parking brake is applied, that the brake fluid level is low, or that there is a problem with the Anti-lock Brake System reservoir.
If the light remains on when the parking brake has been disengaged, and the fluid level is at the full mark on the master cylinder reservoir, it indicates a possible brake hydraulic system malfunction or that a problem with the Brake Booster has been detected by the Anti-Lock Brake System (ABS)/Electronic Stability Control (ESC) system. In this case, the light will remain on until the condition
UNDERSTANDING YOUR INSTRUMENT PANEL 17
has been corrected. If the problem is related to the brake booster, the ABS pump will run when applying the brake and a brake pedal pulsation may be felt during each stop.
The dual brake system provides a reserve braking capac­ity in the event of a failure to a portion of the hydraulic system. A leak in either half of the dual brake system is indicated by the Brake Warning Light, which will turn on when the brake fluid level in the master cylinder has dropped below a specified level.
The light will remain on until the cause is corrected.
NOTE: The light may flash momentarily during sharp cornering maneuvers, which change fluid level condi­tions. The vehicle should have service performed, and the brake fluid level checked.
If brake failure is indicated, immediate repair is neces­sary.
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18 UNDERSTANDING YOUR INSTRUMENT PANEL
WARNING!
Driving a vehicle with the red brake light on is dangerous. Part of the brake system may have failed. It will take longer to stop the vehicle. You could have a collision. Have the vehicle checked immediately.
Vehicles equipped with the ABS, are also equipped with Electronic Brake Force Distribution (EBD). In the event of an EBD failure, the Brake Warning Light will turn on along with the ABS Light. Immediate repair to the ABS system is required.
Operation of the Brake Warning Light can be checked by turning the ignition switch from the OFF position to the ON/RUN position. The light should illuminate for ap­proximately two seconds. The light should then turn off unless the parking brake is applied or a brake fault is detected. If the light does not illuminate, have the light inspected by an authorized dealer.
The light also will turn on when the parking brake is applied with the ignition switch in the ON/RUN posi­tion.
NOTE: This light shows only that the parking brake is applied. It does not show the degree of brake application.
7. High Beam Indicator
This indicator shows that headlights are on high beam. Push the multifunction lever for-
ward to switch the headlights to high beam, and pull toward yourself (normal position) to return to low beam.
8. Seat Belt Reminder Light
When the ignition switch is first turned to
ON/RUN, this light will turn on for four to
eight seconds as a bulb check. During the bulb
check, if the driver’s seat belt is unbuckled, a chime will sound. After the bulb check or when driving,
if the driver’s seat belt remains unbuckled, the seat belt reminder light will flash or remain on continuously. Refer to “Occupant Restraints” in “Things To Know Before Starting Your Vehicle” for further information.
9. Air Bag Warning Light
This light will turn on for four to eight seconds as a bulb check when the ignition switch is first turned to ON/RUN. If the light is either not on
during starting, stays on, or turns on while driving, have the system inspected at an authorized dealer as soon as possible. Refer to “Occupant Restraints” in “Things To Know Before Starting Your Vehicle” for further information.
10. Engine Oil Pressure
The pointer should always indicate some oil pressure when the engine is running. A continuous high or low reading under normal driving conditions may indicate a
UNDERSTANDING YOUR INSTRUMENT PANEL 19
lubrication system malfunction. Immediate service should be obtained from an authorized dealer.
If the gauge pointer moves to either extreme of the gauge, the Check Gauges indicator will illuminate and a single chime will sound.
11. Speedometer
The speedometer shows the vehicle speed in miles per hour and/or kilometers per hour (mph/km/h).
12. Park/Headlight ON Indicator — If Equipped
This indicator will illuminate when the park lights or headlights are turned on.
13. Cargo Light
The cargo light will illuminate when the cargo light is activated by pressing the cargo light button on the headlight switch.
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20 UNDERSTANDING YOUR INSTRUMENT PANEL
14. Fuel Gauge
Shows level of fuel in tank when ignition switch is in the ON/RUN position.
15. Vehicle Security Light — If Equipped
This light will flash at a fast rate for approxi-
mately 15 seconds, when the vehicle security
alarm is arming, and then will flash slowly
until the vehicle is disarmed.
16. Tire Pressure Monitoring Telltale Light
Each tire, including the spare (if provided),
should be checked monthly when cold and in-
flated to the inflation pressure recommended by
the vehicle manufacturer on the vehicle placard or tire inflation pressure label. (If your vehicle has tires of a different size than the size indicated on the vehicle placard or tire inflation pressure label, you should deter­mine the proper tire inflation pressure for those tires.)
As an added safety feature, your vehicle has been equipped with a Tire Pressure Monitoring System (TPMS) that illuminates a low tire pressure telltale when one or more of your tires is significantly under-inflated. Accordingly, when the low tire pressure telltale illumi­nates, you should stop and check your tires as soon as possible, and inflate them to the proper pressure. Driving on a significantly under-inflated tire causes the tire to overheat and can lead to tire failure. Under-inflation also reduces fuel efficiency and tire tread life, and may affect the vehicle’s handling and stopping ability.
Please note that the TPMS is not a substitute for proper tire maintenance, and it is the driver’s responsibility to maintain correct tire pressure, even if under-inflation has not reached the level to trigger illumination of the TPMS low tire pressure telltale.
Your vehicle has also been equipped with a TPMS malfunction indicator to indicate when the system is not operating properly. The TPMS malfunction indicator is
combined with the low tire pressure telltale. When the system detects a malfunction, the telltale will flash for approximately one minute and then remain continuously illuminated. This sequence will continue upon subse­quent vehicle start-ups as long as the malfunction exists. When the malfunction indicator is illuminated, the sys­tem may not be able to detect or signal low tire pressure as intended. TPMS malfunctions may occur for a variety of reasons, including the installation of replacement or alternate tires or wheels on the vehicle that prevent the TPMS from functioning properly. Always check the TPMS malfunction telltale after replacing one or more tires or wheels on your vehicle, to ensure that the replacement or alternate tires and wheels allow the TPMS to continue to function properly.
UNDERSTANDING YOUR INSTRUMENT PANEL 21
CAUTION!
The TPMS has been optimized for the original equipment tires and wheels. TPMS pressures and warning have been established for the tire size equipped on your vehicle. Undesirable system opera­tion or sensor damage may result when using re­placement equipment that is not of the same size, type, and/or style. Aftermarket wheels can cause sensor damage. Do not use tire sealant from a can or balance beads if your vehicle is equipped with a TPMS, as damage to the sensors may result.
NOTE: The TPMS telltale is also accompanied by a “Low
Tire” message in the odometer (Base Cluster), or in the Electronic Vehicle Information Center (EVIC) screen in­dicating “Low Tire” for EVIC enabled clusters.
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22 UNDERSTANDING YOUR INSTRUMENT PANEL
17. Front Fog Light Indicator — If Equipped
This indicator will illuminate when the front
fog lights are on.
18. Electronic Vehicle Information Center (EVIC)
The Electronic Vehicle Information Center (EVIC) fea­tures a driver-interactive display that is located in the instrument cluster. For further information, refer to “Electronic Vehicle Information Center (EVIC)”.
19. Transmission Gear Position Indicator
The Transmission Gear Position Indicator is self­contained within the instrument cluster. It displays the gear range of the automatic transmission.
NOTE: The highest available transmission gear is dis­played in the lower right corner of the Electronic Vehicle Information Center (EVIC) whenever the Electronic Range Select (ERS) feature is active. Use the +/- selector on the shift lever to activate ERS. Refer to “Automatic Transmission” in “Starting And Operating” for further information.
20. Electronic Vehicle Information Center (EVIC) Menu
The Electronic Vehicle Information Center (EVIC) fea­tures a driver-interactive display that is located in the instrument cluster. For further information, refer to “Electronic Vehicle Information Center (EVIC)”.
21. Electronic Stability Control (ESC) OFF Indicator Light — If Equipped
This light indicates that the Electronic Stability Control (ESC) is in Partial Off or Full Off mode.
22. TOW/HAUL
UNDERSTANDING YOUR INSTRUMENT PANEL 23
NOTE:
The TOW HAUL button is located on the center
stack upper switch bank. This light will illumi-
nate when TOW HAUL mode is selected.
23. Electronic Stability Control (ESC) Activation/ Malfunction Indicator Light — If Equipped
The “ESC Activation/Malfunction Indicator
Light” in the instrument cluster will come on
when the ignition switch is turned to the
ON/RUN position. It should go out with the engine running. If the “ESC Activation/Malfunction In­dicator Light” comes on continuously with the engine running, a malfunction has been detected in the ESC system. If this light remains on after several ignition cycles, and the vehicle has been driven several miles (kilometers) at speeds greater than 30 mph (48 km/h), see your authorized dealer as soon as possible to have the problem diagnosed and corrected.
• The “ESC Off Indicator Light” and the “ESC Activation/Malfunction Indicator Light” come on mo­mentarily each time the ignition switch is turned to ON/RUN.
3
• Each time the ignition is turned to ON/RUN, the ESC system will be ON, even if it was turned off previously.
• The ESC system will make buzzing or clicking sounds when it is active. This is normal; the sounds will stop when ESC becomes inactive following the maneuver that caused the ESC activation.
24. DEF Gauge
The DEF Gauge displays the actual level of Diesel Exhaust Fluid in the DEF tank. Diesel Exhaust Fluid (DEF) is required to maintain normal vehicle operation and emissions compliance. More information is available
24 UNDERSTANDING YOUR INSTRUMENT PANEL
in the Electronic Vehicle Information (EVIC) section under the heading of Diesel Exhaust Fluid (DEF) Warn­ing Messages.
25. Stop/Start – If Equipped
Press and release the UP or DOWN arrow button until the Stop/Start icon is highlighted in the EVIC. Press and release the SELECT/RIGHT arrow button to display the Stop/Start status.
26. Electric Power Steering Malfunction Warning Light
This telltale is on when the Electric Power Steering is not operating and needs service.
27. Electronic Throttle Control (ETC) Light
This light informs you of a problem with the Electronic Throttle Control (ETC) system. The light will come on when the ignition is first
turned ON and remain on briefly as a bulb check. If the light does not come on during starting, have the system checked by an authorized dealer.
If a problem is detected, the light will come on while the engine is running. Cycle the ignition key when the vehicle has completely stopped and the shift lever is placed in the PARK position. The light should turn off.
If the light remains lit with the engine running, your vehicle will usually be drivable. However, see an autho­rized dealer for service as soon as possible. If the light is flashing when the engine is running, immediate service is required. You may experience reduced performance, an elevated/rough idle or engine stall and your vehicle may require towing.
28. Air Suspension Normal Ride Height Indicator Lamp — If Equipped
This light will illuminate when the air suspension system is set to the Normal Ride Height setting. For further information, refer to “Air Suspension System” in “Start­ing And Operating”.
29. Air Suspension Off-Road 1 Indicator Lamp — If Equipped
This light will illuminate when the air suspension system is set to the Off-Road 1 setting. For further information, refer to “Air Suspension System” in “Starting And Operating”.
30. Air Suspension Off-Road 2 Indicator Lamp — If Equipped
This light will illuminate when the air suspension system is set to the Off-Road 2 setting. For further information, refer to “Air Suspension System” in “Starting And Operating”.
UNDERSTANDING YOUR INSTRUMENT PANEL 25
31. 4 LOW
This light alerts the driver that the vehicle is in
the four-wheel drive LOW mode. The front and
rear driveshafts are mechanically locked to-
gether forcing the front and rear wheels to rotate at the same speed. Low range provides a greater gear reduction ratio to provide increased torque at the wheels.
For further information on four-wheel drive operation and proper use, refer to “Four-Wheel Drive Operation — If Equipped” in “Starting And Operating”.
32. 4WD AUTO Indicator Light — If Equipped
This light alerts the driver that the vehicle is in
the four-wheel drive auto mode, and the front
axle is engaged, but the vehicle’s power is sent
to the rear wheels. Four-wheel drive will be automatically engaged when the vehicle senses a loss of traction.
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26 UNDERSTANDING YOUR INSTRUMENT PANEL
For further information on four-wheel drive operation and proper use, refer to “Four-Wheel Drive Operation — If Equipped” in “Starting And Operating”.
33. 4WD Indicator Light — If Equipped
This light alerts the driver that the vehicle is in the four-wheel drive mode, and the front and rear driveshafts are mechanically locked to­gether forcing the front and rear wheels to
rotate at the same speed.
For further information on four-wheel drive operation and proper use, refer to “Four-Wheel Drive Operation — If Equipped” in “Starting And Operating”.

ELECTRONIC VEHICLE INFORMATION CENTER (EVIC)

The Electronic Vehicle Information Center (EVIC) fea­tures a driver-interactive display that is located in the instrument cluster.
Electronic Vehicle Information Center (EVIC)
This system conveniently allows the driver to select a variety of useful information by pressing the switches mounted on the steering wheel.
Refer to “Electronic Vehicle Information Center – If Equipped” in the Owner’s Manual for further informa­tion.

Vehicle Information (Customer Information Features)

Press and release the UP or DOWN button until “Vehicle Info” displays in the EVIC and press the SELECT button. Press the RIGHT and LEFT button to scroll through the available information displays, then press SELECT to display anyone of the following choices.
• Battery Voltage
Displays the actual battery voltage.
• Coolant Temp
Displays the actual coolant temperature.
UNDERSTANDING YOUR INSTRUMENT PANEL 27
• Trans Temperature
Displays the actual transmission sump temperature.
• Tire Pressure Monitor System
Displays the actual tire pressure.
• Oil Life
Displays the actual oil life.
• Engine Hours
Displays the actual engine hours.
• Fuel Filter Life & Gauge Summary
Displays the actual fuel filter life.
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28 UNDERSTANDING YOUR INSTRUMENT PANEL

Electronic Vehicle Information Center (EVIC) Displays — 3.5” Display

The EVIC displays are located in the center portion of the cluster and consists of seven sections:
1. Compass Display
Displays the current direction. For further information, refer to “Compass Settings” under “Customer Program­mable Features — Uconnect® 5.0/8.4 Settings”.
2. Temperature Display
Displays the temperature in degrees Celsius or degrees Fahrenheit.
3. Main Screen
Displays main menu, sub-menus, settings.
4. EVIC White Telltales
• Electronic Speed Control Ready
This light will turn on when the electronic
speed control is ON. For further information,
refer to “Electronic Speed Control” in “Under-
standing The Features Of Your Vehicle.”
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