Dodge Message Service Manual

DR MESSAGE SYSTEMS 8M - 1
MESSAGE SYSTEMS
TABLE OF CONTENTS
page page
OVERHEAD CONSOLE
DESCRIPTION ..........................1
OPERATION ............................2
DIAGNOSIS AND TESTING - OVERHEAD
CONSOLE ............................2
STANDARD PROCEDURE
COURTESY LAMP REPLACEMENT .........3
STANDARD PROCEDURE - MODULE LENS
REPLACEMENT .......................3
STANDARD PROCEDURE - MODULE LAMP
REPLACEMENT .......................3
STANDARD PROCEDURE - COMPASS
CALIBRATION .........................3
STANDARD PROCEDURE - COMPASS
DEMAGNETIZING ......................4
STANDARD PROCEDURE - COMPASS
VARIATION ADJUSTMENT................4
REMOVAL
OVERHEAD CONSOLE REMOVAL .........5
INSTALLATION ..........................5
SPECIAL TOOLS
OVERHEAD CONSOLE ..................6
COMPASS/MINI-TRIP COMPUTER
DESCRIPTION ..........................6
OPERATION ............................7
DIAGNOSIS AND TESTING - COMPASS
MINI-TRIP COMPUTER ..................7
REMOVAL .............................7
INSTALLATION ..........................7
ELECTRONIC VEHICLE INFO CENTER
DESCRIPTION ..........................7
OPERATION ............................8
DIAGNOSIS AND TESTING - ELECTRONIC
VEHICLE INFORMATION CENTER .........8
STANDARD PROCEDURE - ELECTRONIC
VEHICLE INFORMATION CENTER
PROGRAMMING .......................8
REMOVAL .............................10
INSTALLATION .........................10
AMBIENT TEMP SENSOR
DESCRIPTION .........................10
OPERATION ...........................10
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - AMBIENT
TEMPERATURE SENSOR ...............11
DIAGNOSIS AND TESTING - AMBIENT
TEMPERATURE SENSOR CIRCUIT ........11
REMOVAL .............................11
INSTALLATION .........................11
UNIVERSAL TRANSMITTER
DESCRIPTION .........................11
OPERATION ...........................12
DIAGNOSIS AND TESTING - UNIVERSAL
TRANSMITTER .......................12
STANDARD PROCEDURE
STANDARD PROCEDURE - ERASING
TRANSMITTER CODES .................12
STANDARD PROCEDURE - SETTING
TRANSMITTER CODES .................12
REMOVAL .............................13
OVERHEAD CONSOLE
DESCRIPTION
Two different overhead consoles are available on DR models. The Electronic Vehicle Information Cen­ter (EVIC) (Fig. 1) or Compass Mini-Trip Computer (CMTC). All consoles are equipped with two reading/ courtesy lamps. The overhead console is mounted with screws and two snap clips to a molded plastic retainer bracket located above the headliner.
COMPASS DISPLAY
All the available overhead consoles on this model include Compass information. While in the compass/ temperature mode, the compass will display the
direction in which the vehicle is pointed using the eight major compass headings (Examples: north is N, northeast is NE). The self-calibrating compass unit requires no adjusting in normal use. The only cali­bration that may prove necessary is to drive the vehi­cle at 5 to 8 kilometers-per-hour (3 to 5 miles-per­hour), on level ground in a square shaped pattern. This will reorient the compass unit to its vehicle.
The compass unit also will compensate for magne­tism the body of the vehicle may acquire during nor­mal use. However, avoid placing anything magnetic directly on the roof of the vehicle. Magnetic mounts for an antenna, a repair order hat, or a funeral pro­cession flag can exceed the compensating ability of the compass unit if placed on the roof panel. Mag­netic bit drivers used on the fasteners that hold the
8M - 2 MESSAGE SYSTEMS DR
OVERHEAD CONSOLE (Continued)
ent temperature sensor, refer to Ambient Tempera­ture Sensor later in this section.
Following are general descriptions of the major components used in the overhead console. Refer to Wiring Diagrams for complete circuit schematics.
OPERATION
Refer to the vehicle Owner’s Manual for specific operation of each overhead console and its systems.
DIAGNOSIS AND TESTING - OVERHEAD CONSOLE
If the problem with the overhead console is an inaccurate or scrambled display, refer to SELF-DI- AGNOSTIC TEST later in this text. If the problem with the overhead console is incorrect Vacuum Fluo­rescent Display (VFD) dimming levels, use a DRB IIIt scan tool and the proper Diagnostic Procedures manual to test for the correct dimming message inputs being received from the Body Control Module (BCM) or Front Control Module (FCM) over the
Fig. 1 DR OVERHEAD CONSOLE – EVIC
overhead console assembly to the roof header can also affect compass operation. If the vehicle roof should become magnetized, the demagnetizing and calibration procedures found in this section may be required to restore proper compass operation.
TEMPERATURE DISPLAY
All the available overhead consoles on this model include Temperature information. The temperature displays the outside ambient temperature in whole degrees. The temperature display can be toggled from Fahrenheit to Celsius by selecting the desired U.S./Metric option from the customer programmable features. The displayed temperature is not an instant reading of conditions, but an average temperature. It may take the temperature display several minutes to respond to a major temperature change, such as driv­ing out of a heated garage into winter temperatures.
When the ignition switch is turned to the Off posi­tion, the last displayed temperature reading stays in the electronic control modules, (CMTC, EVIC) mem­ory. When the ignition switch is turned to the On position again, the electronic module will display the memory temperature for one minute; then update the display to the current average temperature reading within five minutes.
The temperature function is supported by an ambi­ent temperature sensor. This sensor is mounted out­side the passenger compartment near the front and center of the vehicle, and is hard wired to the Front Control Module (FCM). The FCM sends temperature status messages to the module over the J1850 PCI data bus circuit. For more information on the ambi-
J1850 Programmable Communications Interface (PCI) data bus circuit. If the problem is a no-display condition, use the following procedure. For complete circuit diagrams, refer to Overhead Console in the Wiring Diagrams section of the service manual.
(1) Remove the overhead console from the head­liner (Refer to 8 - ELECTRICAL/OVERHEAD CON­SOLE - REMOVAL).
(2) Check for battery voltage at the overhead con­sole electrical connector. Refer to Wiring for connec­tor information. If OK, go to Step 3. If not OK, Check for battery voltage at the appropriate B(+) fuse in the integrated power module, repair the open fused B(+) circuit as required.
(3) Turn the ignition switch to the On position. Check the fused ignition switch output circuit(s) at the overhead console electrical connector. If OK, go to Step 4. If not OK, repair the open or shorted circuit as required.
(4) Turn the ignition switch to the Off position. Disconnect and isolate the battery negative cable. Check for continuity between the ground circuit cav­ity of the overhead console electrical connector and a good ground. There should be continuity. If OK, refer to SELF-DIAGNOSTIC TEST below for further diagnosis of the electronics module and the J1850 PCI data bus circuit. If not OK, repair the open ground circuit as required.
SELF-DIAGNOSTIC TEST
A self-diagnostic test is built-in to the module to determine that the electronics module is operating properly, and that all the J1850 PCI data bus mes­sages are being received for proper operation. To per­form the self-diagnostic test proceed as follows:
DR MESSAGE SYSTEMS 8M - 3
OVERHEAD CONSOLE (Continued)
(1) With the ignition switch in the Off position, simultaneously depress and hold the STEP and RESET buttons.
(2) Turn the ignition switch to the On position.
(3) Following completion of the test, the electronics module will display one of the following messages:
a. Pass Self Test (EVIC only), PASS (CMTC) - The electronics module is working properly.
b. Failed Self Test (EVIC only), FAIL (CMTC) - The electronics module has an internal failure. The electronics module is faulty and must be replaced.
c. Failed J1850 Communication (EVIC only), BUS (CMTC) - The electronics module is not receiv­ing proper message input through the J1850 PCI data bus circuit. This can result from one or more faulty electronic modules in the vehicle, or from a faulty PCI data bus. The use of a DRB IIIt scan tool and the proper Diagnostic Procedures manual are required for further diagnosis.
NOTE: If the compass functions, but accuracy is suspect, it may be necessary to perform a variation adjustment. This procedure allows the compass unit to accommodate variations in the earth’s mag­netic field strength, based on geographic location. Refer to Compass Variation Adjustment in the Stan­dard Procedures section of this group.
STANDARD PROCEDURE - MODULE LENS REPLACEMENT
(1) Remove the overhead console (Refer to 8 ­ELECTRICAL/OVERHEAD CONSOLE - REMOV­AL).
(2) Remove the electronics module from the over­head console. Refer to the procedure later in this sec­tion.
(3) Unsnap the lens from the module and replace lens as necessary.
STANDARD PROCEDURE - MODULE LAMP REPLACEMENT
(1) Remove the overhead console (Refer to 8 ­ELECTRICAL/OVERHEAD CONSOLE - REMOV­AL).
(2) Using a flat blade screwdriver twist out socket/ lamp (Fig. 2).
(3) Replace lamp(s) as necessary.
NOTE: If the compass reading displays dashes, and only “CAL” appears in the display, demagnetizing may be necessary to remove excessive residual magnetic fields from the vehicle. Refer to Compass Demagnetizing in the Standard Procedures section of this group.
STANDARD PROCEDURE
STANDARD PROCEDURE - READING/ COURTESY LAMP REPLACEMENT
(1) Open hood, disconnect and isolate the negative
battery cable.
(2) Remove the reading/courtesy lamp lens. Using a trim stick, gently pry the forward edge of the read­ing/courtesy lamp lens outward.
(3) Remove the reading/courtesy lamp socket from the overhead console. Rotate the reading/courtesy lamp socket one quarter turn counter clockwise.
(4) Remove the lamp and socket assembly.
(5) Reverse the above procedure to install.
Fig. 2 Top of Overhead Console
1 - OVERHEAD CONSOLE HOUSING 2 - EVIC/CMTC MODULE 3 - ILLUMINATION LAMPS 4 - MODULE RETAINING SCREWS
STANDARD PROCEDURE - COMPASS CALIBRATION
CAUTION: Do not place any external magnets, such as magnetic roof mount antennas, in the vicinity of the compass. Do not use magnetic tools when ser­vicing the overhead console.
8M - 4 MESSAGE SYSTEMS DR
OVERHEAD CONSOLE (Continued)
The electronic compass unit features a self-cali­brating design, which simplifies the calibration pro­cedure. This feature automatically updates the compass calibration while the vehicle is being driven. This allows the compass unit to compensate for small changes in the residual magnetism that the vehicle may acquire during normal use. If the compass read­ings appear to be erratic or out of calibration, per­form the following calibration procedure. Also, new service replacement Electronic Modules (EVIC, CMTC) must have their compass calibrated using this procedure. Do not attempt to calibrate the com­pass near large metal objects such as other vehicles, large buildings, or bridges; or, near overhead or underground power lines.
NOTE: Whenever the compass is calibrated manu­ally, the variance number must also be reset. Refer to Compass Variation Adjustment in this group.
To calibrate the compass manually proceed as fol­lows:
(1) Turn the ignition switch to the On position. If the compass/temperature data is not currently being displayed, momentarily depress and release the C/T push button to reach the compass/temperature dis­play.
(2) Depress the RESET push button and hold the button down until “CAL” appears in the display. This takes about ten seconds, and appears about five sec­onds after “VAR = XX” is displayed.
(3) Release the RESET push button.
(4) Drive the vehicle on a level surface, away from large metal objects and power lines, through three or more complete turns at between five and eight kilo­meters-per-hour (three and five miles-per-hour) in not less than 48 seconds. The “CAL” message will disappear from the display to indicate that the com­pass is now calibrated.
NOTE: If the “CAL” message remains in the display, either there is excessive magnetism near the com­pass, or the unit is faulty. Repeat the calibration procedure one more time.
NOTE: If the wrong direction is still indicated in the compass display, the area selected for calibration may be too close to a strong magnetic field. Repeat the calibration procedure in another location.
overhead console. Equivalent units must be rated as continuous duty for 110/115 volts and 60 Hz. They must also have a field strength of over 350 gauss at 7 millimeters (0.25 inch) beyond the tip of the probe.
To demagnetize the roof panel and the overhead
console forward mounting screw, proceed as follows:
(1) Be certain that the ignition switch is in the Off position, before you begin the demagnetizing proce­dure.
(2) Connect the degaussing tool to an electrical outlet, while keeping the tool at least 61 centimeters (2 feet) away from the compass unit.
(3) Slowly approach the head of the overhead con­sole mounting screw with the degaussing tool con­nected.
(4) Contact the head of the screw with the plastic coated tip of the degaussing tool for about two sec­onds.
(5) With the degaussing tool still energized, slowly back it away from the screw. When the tip of the tool is at least 61 centimeters (2 feet) from the screw head, disconnect the tool.
(6) Place a piece of paper approximately 22 by 28 centimeters (8.5 by 11 inches), oriented on the vehicle lengthwise from front to rear, on the center line of the roof at the windshield header (Fig. 3). The pur­pose of the paper is to protect the roof panel from scratches, and to define the area to be demagnetized.
(7) Connect the degaussing tool to an electrical outlet, while keeping the tool at least 61 centimeters (2 feet) away from the compass unit.
(8) Slowly approach the center line of the roof panel at the windshield header, with the degaussing tool connected.
(9) Contact the roof panel with the plastic coated tip of the degaussing tool. Be sure that the template is in place to avoid scratching the roof panel. Using a slow, back-and-forth sweeping motion, and allowing 13 millimeters (0.50 inch) between passes, move the tool at least 11 centimeters (4 inches) to each side of the roof center line, and 28 centimeters (11 inches) back from the windshield header.
(10) With the degaussing tool still energized, slowly back it away from the roof panel. When the tip of the tool is at least 61 centimeters (2 feet) from the roof panel, disconnect the tool.
(11) Calibrate the compass and adjust the compass variance (Refer to 8 - ELECTRICAL/OVERHEAD CONSOLE - STANDARD PROCEDURE).
STANDARD PROCEDURE - COMPASS DEMAGNETIZING
A degaussing tool (Special Tool 6029) is used to demagnetize, or degauss, the overhead console for­ward mounting screw and the roof panel above the
STANDARD PROCEDURE - COMPASS VARIATION ADJUSTMENT
Compass variance, also known as magnetic decli­nation, is the difference in angle between magnetic north and true geographic north. In some geographic locations, the difference between magnetic and geo-
Loading...
+ 9 hidden pages