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Breakout Panel (BP-32)
User Manual
BP-32 Manual WWW.TSLPRODUCTS.COM Page 2 of 10
Table of Contents
OVERVIEW ......................................................................................................................................... 3
INSTALLATION ................................................................................................................................... 5
BP-32 CONFIGURATION .................................................................................................................. 5
PHOENIX TWO PIN CONNECTORS. .......................................................................................................... 5
SET GPI WET/DRY MODE ........................................................................................................................ 5
SET GPO WET/DRY MODE ....................................................................................................................... 5
GPI/GPO CONNECTOR PINOUT ....................................................................................................... 5
GPI CONNECTOR ..................................................................................................................................... 5
GPO CONNECTOR.................................................................................................................................... 5
“PWR SEL” JUMPER for GPO’s ................................................................................................................ 6
“EXTERNAL POWER” CONNECTOR .......................................................................................................... 6
GTP-32 CONFIGURATION .................................................................................................................... 7
USP3-8/AIB-2 CONFIGURATION ...................................................................................................... 7
GPI CONNECTION .................................................................................................................................... 7
GPO CONNECTION .................................................................................................................................. 7
USP3-16/AIB-3/AIB-4 CONFIGURATION ........................................................................................... 7
GPI CONNECTION .................................................................................................................................... 7
GPO CONNECTION .................................................................................................................................. 7
MULTIPLE USP3-16/AIB-3/AIB-4 CONFIGURATION ........................................................................... 8
GPI CONNECTION .................................................................................................................................... 8
GPO CONNECTION .................................................................................................................................. 8
SPECIFICATIONS ................................................................................................................................. 9
WARRANTY ...................................................................................................................................... 10
BP-32 Manual WWW.TSLPRODUCTS.COM Page 3 of 10
Overview
GPIO Breakout Panel for the:
- GTP-32 Control Processor
- Universal Switch Panel (USP3)
- Anywhere Interface Box (AIB)
The BP-32 Breakout Panel provides fast and simple connections to the GPI Inputs and GPO Outputs:
• 19-inch rackmount, 2-RU
• Thirty-two 2-pin pluggable GPI Input connectors
• Thirty-two 2-pin pluggable GPO Output connectors
• WET or DRY GPI Inputs, jumper selectable
• Recessed housing design allows cable access from within rack
• Front panel tie rod for cable strain relief
• Dual WET power supplies included
• 4- DB37 Male to DB37 Male cables included to connect a GTP-32 to the Breakout Panel.
OR
4- DB25 Male to DB25 Male cables included to connect a Universal Switch Panel (USP3) or
Anywhere interface box (AIB) to the Breakout Panel.
BP-32 Manual WWW.TSLPRODUCTS.COM Page 4 of 10
EQUIPMENT LIST
Qty
Component
Part Number
1
BP-32
BP-32
2
BP-32 Power Supply
Included
4
DB37 Cables
Included based on Kit
4
DB25 Cables
Included based on Kit
VERSION HISTORY
Issue
Date
Change Details
1
10/24/19
First Issue
BP-32 Manual WWW.TSLPRODUCTS.COM Page 5 of 10
Installation
1. Connect the BP-32 power supply to POWER connector.
2. Connect the second BP-32 power supply to second POWER connector for redundancy.
BP-32 CONFIGURATION
PHOENIX TWO PIN CONNECTORS.
Each GPI and each GPO has its own 2 pin connector. The GPOs reside on the top row of the BP-32 and
the GPIs reside on the bottom row of the BP-32. Each GPI and GPO may be configured for Wet or Dry
mode using jumpers below the phoenix connector. When using the GPI WET mode, a short across the
two GPI pins is required to activate the GPI’s.
SET GPI WET/DRY MODE
Configure Wet/Dry mode for each individual GPI using the jumpers located below the GPI connector.
To set to DRY mode, use only one jumper across the two center pins (D). To set to WET mode, use two
jumpers across the two outside pins (WW).
SET GPO WET/DRY MODE
Configure Wet/Dry mode for each individual GPO using the jumpers below the GPO connector. The DRY
mode uses only one jumper across the two center pins (D). The wet mode uses two jumpers across the
two outside pins (WW).
GPI/GPO CONNECTOR PINOUT
DRY MODE = EXTERNAL POWER
WET MODE = BP-32 PROVIDES POWER
GPI CONNECTOR
Dry Mode:
Pin #1: Cathode ( - )
Pin #2: Anode ( + )
Wet Mode:
Pin #1: Cathode ( - )
Pin #2: Ground
GPO CONNECTOR
Dry Mode:
Pin #1: N.O.
Pin #2: Relay Common
Wet Mode:
Pin #1: N.O.
Pin #2: Ground
BP-32 Manual WWW.TSLPRODUCTS.COM Page 6 of 10
“PWR SEL” JUMPER for GPO’s
The BP-32 contains a “PWR SEL” jumper
located in the center of the mainboard. The
purpose of this jumper is to select the power
source that will feed all of the GPO’s.
Jumpers placed across PINS 1 and 2 will put
the BP-32 GPO’s into “INTERNAL +5V” mode.
When in “INTERNAL +5V” mode the GPO’s will draw power from the 5V power supplies attached to the
rear POWER connectors.
Jumpers placed across PINS 2 and 3 will put the BP-32 GPO’s into
“GPO_COMBUS” mode. This is the default mode.
When in “GPO_COMBUS” mode the GPO’s will draw power from
the common bus via external power.
“EXTERNAL POWER” CONNECTOR
An external power connector labeled “EXT. POWER” is located on
the right side of the mainboard. Connecting an external power supply to the “EXT. POWER” connector
allows GPO’s to support
voltages higher than 5V and up to a maximum of 28V.
If GROUND is needed on the common bus instead of voltage, short the pins on the “EXT. POWER”
connector.
BP-32 Manual WWW.TSLPRODUCTS.COM Page 7 of 10
GTP-32 CONFIGURATION
The breakout panel has two sets of 37 pin connectors, one set is labeled “GPI” and the other set is
labeled “GPO”. Connect the furnished 37 pin interconnect cable to the matching connector on the
breakout panel and the GTP-32 unit. Connect all 4 cables to their respective connectors.
Example:
Legend on GTP-32 unit = GPI 1-16; connect to GPI 1-16 connector on breakout panel.
Legend on GTP-32 unit = GPI 17-32; connect to GPI 17-32 connector on breakout panel
Legend on GTP-32 unit = GPO 1-16; connect to GPO 1-16 connector on breakout panel.
Legend on GTP-32 unit = GPO 17-32; connect to GPO 17-32 connector on breakout panel
USP3-8/AIB-2 CONFIGURATION
When connecting a USP3-8 or AIB-2 to a BP-32 breakout panel the connections are as follows:
GPI CONNECTION
1. Using a DB25 cable, connect one end of the cable into the GPI 1-8 port of the USP/AIB.
2. Connect the other side of the DB25 cable into the DB25 GPI 1-8 connector on the BP-32
breakout panel.
GPO CONNECTION
1. Using a DB25 cable, connect one end of the cable into the GPO 1-8 port of the USP/AIB.
2. Connect the other side of the DB25 cable into the DB37 GPO 1-8 connector on the BP-32
breakout panel.
USP3-16/AIB-3/AIB-4 CONFIGURATION
When connecting a USP3-16, AIB-2 or AIB-4 to a BP-32 breakout panel the connections are as follows:
GPI CONNECTION
1. Using a DB25 cable, connect one end of the cable into the GPI 1-8 port of the USP/AIB.
2. Connect the other side of the DB25 cable into the DB25 GPI 1-8 connector on the BP-32
breakout panel.
3. Using a second DB25 cable, connect one end of the cable into the GPI 9-16 port of the
USP/AIB.
4. Connect the other side of the DB25 cable into the DB25 GPI 9-16 connector on the BP-32
breakout panel.
GPO CONNECTION
1. Using a DB25 cable, connect one end of the cable into the GPO 1-8 port of the USP/AIB.
2. Connect the other side of the DB25 cable into the DB25 GPO 1-8 connector on the GTP-32
breakout panel.
3. Using a second DB25 cable, connect one end of the cable into the GPO 9-16 port of the
USP/AIB.
4. Connect the other side of the DB25 cable into the DB25 GPO 9-16 connector on the BP-32
breakout panel.
BP-32 Manual WWW.TSLPRODUCTS.COM Page 8 of 10
MULTIPLE USP3-16/AIB-3/AIB-4 CONFIGURATION
When connecting multiple USP3-16’s, AIB-2’s or AIB-4 to a BP-32 breakout panel the connections are as
follows:
GPI CONNECTION
1st USP/AIB PANEL
1. Using a DB25 cable, connect one end of the cable into the GPI 1-8 port of the first USP/AIB
panel.
2. Connect the other side of the DB25 cable into the DB25 GPI 1-8 connector on the BP-32
breakout panel.
3. Using a second DB25 cable, connect one end of the cable into the GPI 9-16 port of the first
USP/AIB panel.
4. Connect the other side of the DB25 cable into the DB25 GPI 9-16 connector on the GTP-32
breakout panel.
2nd USP/AIB PANEL
1. Using a DB25 cable, connect one end of the cable into the GPI 1-8 port of the second USP/AIB
panel.
2. Connect the other side of the DB25 cable into the DB25 GPI 17-24 connector on the GTP-32
breakout panel.
3. Using a second DB25 cable, connect one end of the cable into the GPI 9-16 port of the second
USP/AIB panel.
4. Connect the other side of the DB25 cable into the DB25 GPI 24-32 connector on the GTP-32
breakout panel.
GPO CONNECTION
1st USP/AIB PANEL
1. Using a DB25 cable, connect one end of the cable into the GPO 1-8 port of the first USP/AIB
panel.
2. Connect the other side of the DB25 cable into the DB25 GPO 1-8 connector on the BP-32
breakout panel.
3. Using a second DB25 cable, connect one end of the cable into the GPO 9-16 port of the first
USP/AIB panel.
4. Connect the other side of the DB25 cable into the DB25 GPO 9-16 connector on the GTP-32
breakout panel.
2nd USP/AIB PANEL
1. Using a DB25 cable, connect one end of the cable into the GPO 1-8 port of the second USP/AIB
panel.
2. Connect the other side of the DB25 cable into the DB25 GPO 17-24 connector on the GTP-32
breakout panel.
3. Using a second DB25 cable, connect one end of the cable into the GPO 9-16 port of the second
USP/AIB panel.
4. Connect the other side of the DB25 cable into the DB25 GPO 24-32 connector on the GTP-32
breakout panel.
BP-32 Manual WWW.TSLPRODUCTS.COM Page 9 of 10
Specifications
Power: 100 VAC - 240 VAC power supply, 9-pin connector
Size: 1RU: 3 ½ inch x 19 inch x 2 ¼ inch (H.W.D.)
Weight: 2 lbs
GPI Input: 2-pin Phoenix Connector
GPO Output: 2-pin Phoenix Connector
BP-32 Manual WWW.TSLPRODUCTS.COM Page 10 of 10
Warranty
TSL Products warrants its product to be free from defects in material and workmanship for a period of one
(1) year from the date of sale to the original purchaser from TSL Products.
In order to enforce the rights under this warranty, the customer must first contact TSL’s Customer Support
Department to afford the opportunity of identifying and fixing the problem without sending the unit in for
repair. If TSL’s Customer Support Department cannot fix the problem, the customer will be issued a
Returned Merchandise Authorization number (RMA). The customer will then ship the defective product
prepaid to TSL Products with the RMA number clearly indicated on the customer’s shipping document.
The merchandise is to be shipped to:
TSL Products
19770 Bahama St.
Northridge, CA. 91324
USA
Failure to obtain a proper RMA number prior to returning the product may result in the return not being
accepted, or in a charge for the required repair.
TSL Products, at its option, will repair or replace the defective unit. TSL Products will return the unit
prepaid to the customer. The method of shipment is at the discretion of TSL Products principally UPS
Ground for shipments within the United States of America. Shipments to international customers will be
sent via air. Should a customer require the product to be returned in a more expeditious manner, the
return shipment will be billed to their freight account.
This warranty will be considered null and void if accident, misuse, abuse, improper line voltage, fire,
water, lightning or other acts of God damaged the product. All repair parts are to be supplied TSL
Products, either directly or through its authorized dealer network. Similarly, any repair work not
performed by either TSL Products or its authorized dealer may void the warranty.
After the warranty period has expired, TSL Products offers repair services at prices listed in the TSL
Products Price List. TSL Products reserves the right to refuse repair of any unit outside the warranty
period that is deemed non-repairable.
TSL Products shall not be liable for direct, indirect, incidental, consequential or other types of damage
resulting from the use of the product.
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