DME Standard Bayonet Thermocouples User Manual

ME-0708-PS-014-B TC/PS

09-08

MACHINING DIMENSIONS FOR D-M-E

STANDARD BAYONET THERMOCOUPLES

Please read carefully before installing thermocouples

Note: Dimensions shown in Inches.

BAYONET CAP

BAYONET ADAPTOR

DRILL & TAP AS REQ'D FOR ADAPTOR TAP DEPTH TO MEET WITH STD. THREAD GAUGE

0.188 DIA. TUBE

0.281 DIA. HOLE

(T/C LENGTH)

(HOLE DEPTH)

L DIM.

THERMOCOUPLE

LENGTH

2.500

3.500

6.000 4.50 - 4.88 4.00 - 4.38

10.500 ADJ. 0.50 - 10.50

EDGE OF MOLD OR MACHINE

HOLE DEPTH FOR ADAPTOR LENGTH

A DIM.

1.00 - 1.38

2.00 - 2.38

1.3750.875

0.50 - 0.88

1.50 - 1.88

0.50 - 10.00

0.375 REF.

CATALOG

NUMBER

BA-1007 0.875 BA-1013 BA-4007 0.875 3/8-24 NF BA-4013 1.375

X DIM.

1.375

THREAD

SPECIFICATION

1/8-27 NPT 1/8-27 NPT

3/8-24 NF

0.438 DIA. REF.

WIRING INFORMATION

1.Thermocouple is J type Iron/Constantan supplied with 20 Gauge Stranded fiberglass insulated wire 52" long.

a. 1 T/C lead is WHITE and negative ( constantan (non-magnetic). b. 1 T/C lead is BLACK and positive (+) iron (magnetic).

2. All thermocouples fit .438 DIA BAYONET Adaptor.

)

BAYONET ADAPTOR

D-M-E SHALL NOT BE LIABLE FOR MISUSE OR FAILURE TO FOLLOW THE ENCLOSED INSTRUCTIONS AND SPECIFICATIONS. D-M-E HERBY TO DISCLAIMS ALL IMPLIED WARRANTIES, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL D-M-E BE RESPONSIBLE FOR LOSS OF USE, REVENUE OR PROFIT, OR FOR INCIDENTAL OR CONSEQUENTIAL DAMAGED.

ME-0708-PS-014-B TC/PS

09-08

MACHINING DETAILS FOR D-M-E

STANDARD BAYONET THERMOCOUPLES

Please read carefully before installing thermocouples

0.188 DIA. TUBE

STRAIGHT TYPE

CATALOG

NUMBER

TC-2500 TC-3500 TC-6000

L DIM.

2.500

3.500

6.000

0.188 DIA. TUBE

0.53

CATALOG NUMBER

TC-2545 TC-3545 TC-6045

45 TYPE

ADJUSTABLE FROM

.50 TO 10.50 INCHES

L DIM.

2.500

3.500

6.000

0.53

90.00°

90 TYPE

0.188 DIA. TUBE

CATALOG NO.

TC-8000

CATALOG NUMBER

TC-2590 TC-3590 TC-6090 6.000

L DIM.

2.500

3.500

0.180 DIA.

TUBE

ADJUSTABLE TYPE

IMPORTANT SAFETY INFORMATION

A hot-runner system includes electrical elements and may contain molten plastic at elevated temperature and pressure. To avoid injury, exercise caution by reading these instructions before servicing or operating the system. These instructions must be passed on to the end user where they should be read before using this product. Failure to do so can result in serious injury or death.

DANGER

Failure to comply will result in serious injury or death: ELECTRICAL HAZARDS Improper voltages or grounding can result in electrical shock. Use only with proper voltage and a proper earth ground. To avoid electrical shock, do not operate product when wet. Do not operate this equipment with covers or panels removed. To avoid electrical shock, turn off main power disconnect and lockout / tag out before servicing this device. Do not connect temperature sensors to electrical power. It will damage the product and it can cause fire, severe injuries or even death. If green ground wire present wire must be connected to the ground. Do not rebend rigid leads. Rebending leads might result in damage to circuit. Product might absorb moisture when cool. Use low Voltage or power to drive out residual moisture before applying full power. Failure to do so may cause damage to this product.

WARNING

Failure to comply can result in serious injury or death: STORED ENERGY AND HIGH TEMPERATURE HAZARDS This product maintains molten plastic at high pressure. Use caution when operating and servicing the system. Physical contact with molten plastic may result in severe burns. Proper protective equipment, including eye protection, must be worn. This product has heated surfaces. Use caution when operating and servicing the system to avoid severe burns. Proper protective equipment should be worn.

D-M-E COMPANY

29111 STEPHENSON HIGHWAY MADISON HEIGHTS MICHIGAN 48071 USA

US 800-656-6653 CANADA 800-387-6600 www.dme.net