DME Chill Vents User Manual

D-M-E CHILL VENT BY NGK Specification No. ME-080065-999(C)
VPS9999 Page 1 of 2

IMPORTANT SAFETY INFORMATION

BEFORE USING THIS PRODUCT

REFER TO IMPORTANT SAFETY INFORMATION AT MANUFACTURER’S WEBSITE:

http://www.ngkmetals.com/index.cfm/m/19

ADDITIONAL INFORMATION MAY BE FOUND AT:

http://www.osha.gov/dts/hib/hib_data/hib19990902.html

READ ALL INSTRUCTIONS BEFORE HANDLING THIS PRODUCT INCLUDING THE MSDS.

THIS INSTRUCTION IS TO BE PASSED ALONG TO THE END USER.

INSTALLATION INSTRUCTIONS

POCKET DIMENSIONS

VSCL7US

VLCL7US

VECL7US

Dimensions shown are in millimeters (inches).

VSCL7US

VLCL7US

VECL7US

COMPONENT INSERT DIMENSIONS

Pocket Notes:

Perpendicularity and Parallelism of pockets must be

•

machined such that Chill Vent insert halves mate after
installation without gaps between insert halves.

• Corner radii of Chill Vent insert pockets are to be

machined to suit dimensions shown. Toolmaker is
responsible for modification of corner radii of Chill
Vent Inserts to accommodate machining method used.

• All surfaces of pocket to have a surface finish no

greater than 0.8 μm (micrometers). Check for burrs.

• For Zp, use shim pack to accommodate flushness.

Flushness tolerance must be +0.05/-0 (+0.002/-0”).

65.00
(2.559”)

CHILL VENT POCKET DETAIL

Example Pocket for one half of Chill Vent
Insert Assembly. Clearance slots for
cooling lines and pipe fittings are not
shown. Key slot, tap counter-bores and
installation for ejector pin not shown.

Toolmaker is responsible to modify
installation to accommodate the
features listed above.

D-M-E CHILL VENT BY NGK Specification No. ME-080065-999(C)
VPS9999 Page 2 of 2

Installation Notes:

10mm DIN Ejector

•

Pin to be used with
this product

• Key slots provided

on product as shown.

Toolmaker is
responsible for
keying product.

• Tap threads are

provided in product
for retaining screws.

Customer to supply
screws.

• Customer to supply

NPT pipe fittings.
High-temperature pipe
thread sealant is
recommended to be
used with this product.

• Once installed, Chill

Vent insert halves

must align properly to

achieve good seal-off
between mating

surfaces. Use a blue-

off compound to check
for proper fit. Adjust
shim pack accordingly
during installation until
desired mating seal-off
is achieved.

Dimensions shown are in
millimeters (inches).

CHILL VENT INSERT — COMPONENT DETAILS

TOP HALF

1/4-18 NPT
Thread Depth
= 11.0 (0.43)

6.00
[.236]

1/4-18 NPT
Thread Depth
= 8.0 (.32)
(2)

BOTTOM HALF

NOTICE:

D-M-E shall not be liable
for misuse or failure to
follow the enclosed
instructions and
specifications. D-M-E
hereby disclaims all
implied warranties,
including merchantability
and fitness for a particular
purpose. In no event shall
D-M-E be responsible for
loss of use, revenue or
profit, or for incidental or
consequential damages.

D-M-E Company

29111 Stephenson Highway
Madison Heights
Michigan 48071 USA

USA 800-626-6653
CANADA 800-387-6600

For more information on our
products, please visit our
website at www.dme.net

1/4-18 NPT
Thread Depth
= 11.0 (0.43)

6.00
[.236]

1/4-18 NPT
Thread Depth
= 8.0 (.32)
(2)