DMC PH1005 Operation Manual

PH1005
POWER CRIMP TOOL

INTRODUCTION

The PH1005Power Crimp Tool is a pneumatic / hydraulic powered version of the Tyco®49935 hand crimp tool. The
basic system consists of a hand held tool (PHMT1005) and the PHRPU4 Remote Power Unit. The Remote Power
Unit contains cycle control logic that assures the tool completes the crimp cycle without operator intervention.

IMPORTANT SAFETY INSTRUCTIONS / USER’S RESPONSIBILITIES

When connected together, the PHMT1005 along with the remote power unit, constitute an integrated operating
system. Under no circumstances should the crimping tool be attached to any control box or power system other than
the control unit provided (PHRPU4). It is imperative that operators using this tool system follow the noted Safety
Precautions, be alert at all times and observe the highest level of operator safety.

1. Disconnect from air supply when tool is not in use or when changing dies.

2. Keep all body parts clear of the crimping area while loading and operating the tool.

3. Restrict operation of the PH1005 system to a single operator and follow the directions on the warning labels.

4. Do not alter the tool or operate outside the guidelines specified in this data sheet.

Itis the user’s responsibility to properly train andinstruct alltool operatorsinthe proper use of this tool.
The operator must be made aware of the danger of the moving parts, the possibility of serious injury to
fingers and other body parts in inserted into the crimp area; and the need to be alert and attentive at all
times while using this tool.

SAFETY OPERATION MANUAL

PREPARING TOOL FOR OPERATION (see Figure 1)

The PH1005 Power Crimp Toolconsists of the PHMT1005 CrimpingTool, PHRPU4 Remote Power Unit, PHFV­3 Foot Press (optional), and the BM-2 Bench Mount (optional). Four features used for operation or control can be
seen on the front panel of the PHRPU4 Remote Power Unit, they include the Hydraulic Quick Disconnect, Dual
Coupling Control, Single Coupling Control, and the Input Air Quick Disconnect. Use the following steps to as­semble the separate parts:

1. Connectthe hydraulic hose from the PHMT1005 Crimping Tool into the hydraulic quick disconnect on thefront
panelof the PHRPU4 Remote Power Unit by pushing back on the lockingringofthehydraulic quick disconnect
andpluggingthe male part of the hydraulic hose into the provided area. Theoperator will realize the connection
has been made when the locking ring snaps into place.

2. Connect the small tool control hose from the PHMT1005 Crimping Tool to the single coupling control on the
front panel of the PHRPU4 Remote Power Unit by pushing the connecting end of hose into the fitting until the
spring clip locks into place.

3. Connecttheshop air supply to the air quick disconnect by pulling back on the air hose coupling and inserting the
hose into the fitting on the PHRPU4 Remote Power Unit.

4. If PHFV-3 Foot Press is supplied, connect it to the dual coupling control by orienting the connector on the hose
so the side marked "TOP" is up, then press inward until the spring clips lock into place.

5. IfBM-2 Bench Mount is supplied, attach ittothe PHMT1005 Crimping Tool by threading themalethreadof the
benchmount into the female thread on the tool. Adjust toolto appropriate working position, and lock handle on
bench mount.

EMERGENCY STOP BUTTON

ThePHRPU4 Remote Power Unit is configured with an Emergency Stop Button. Bypressingthisbuttonat any time
during the crimp cycle, the forward motion on the crimp tool will stop and retract to the open position. Further
operation of the system will be inhibited until this Emergency Stop Button is rotated in a clockwise direction and

DANIELS MANUFACTURINGCORP. 526 THORPEROAD, ORLANDO, FL 32824, USA

PHONE [phone] • FAX [phone]• WWW.DMCTOOLS.COM • E-MAIL: [e-mail]

COPYRIGHT© 2001 ALL RIGHTS RESERVED

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PHMT1005

AIR BLEED

(ACTUATOR)

PHFV-3

(OPTIONAL)

DUAL COUPLING CONTROL

HYDRAULIC QUICK
DISCONNECT

BM-2

(OPTIONAL)

FIGURE 1

SAFETY OPERATION MANUAL

PHRPU4

EMERGENCY STOP
BUTTON

INPUT AIR
QUICK DISCONNECT

SINGLE COUPLING CONTROL

allowed to release.

Tool Head Positioning (see Figure 2):

Thetoolheadon the PH1005 Crimping Tool may be rotated to any selectable position relative to the actuator that an
operatormightprefer. Toselect or change the head position, loosenthe headposition holding screwso thehead can
be turned by hand and rotate head to selected position, then tighten screw.

TOOL OPERATION:

After the PH1005 tool has beenassembled with the dies intheir proper location, the tool isready for operation. Use
the following steps to operate the tool properly and safely:

1. Connect the PHRPU4 remote power unit to a standard shop air supply of 80 - 120 psi. (5.5 - 8.3 BAR).

2. Insert component to be crimped in crimp jaws and position properly. The jaws are spring loaded and will hold
the part in place.

HYDRAULIC FLUID

AIR BLEED HOLE (SEAL HOLE
WITH FINGER TO ACTIVATE
TOOL)

FIGURE 2

PRESS HERE TO LOAD AND UNLOAD SPLICE

FILL HOLE

PHMT1005
CRIMP TOOL

HEAD POSITIONING HOLDING SCREW

DANIELS MANUFACTURING CORP. 526 THORPE ROAD, ORLANDO, FL 32824, USA

PHONE [phone] • FAX [phone] • WWW.DMCTOOLS.COM • E-MAIL: [e-mail]

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12/01 REV. A FILE #: SOM0021 DOC. #: PH1005-SOMCOPYRIGHT© 2001 ALL RIGHTS RESERVED