DLS X-D11 Operation Manual

How to install and
operate the
X-D11
digital mono
amplifier
Welcome!
This owners manual is written in easy english and uses a lot of drawings to simply the installation and use of the above amplifier.
Your X-program amplifier must be installed correctly in order to work well. This manual will show you how to install the amplifier like a pro. Please read the entire manual before beginning the installation. Install the amplifier yourself if you feel confident with our instructions and if you have the proper tools. However if you feel unsure, turn over the installation job to someone better suited to it.
Warranty Service
This amplifier is covered by warranty, depending on the conditions in the country where it is sold. If the amplifier is returned for service, please include the original dated receipt with the product.
Technical Assistance
For technical assistance ask the shop where the product was sold or the distributor in your very coun­try. You can always phone the DLS Helpdesk in Sweden + 46 31 84 00 60 or send an e-mail to info@dls.se. Information can also be found on our WEB-site www.dls.se
Contents
Specifications................................ 1
Features…………………………….. 2 Installation…………………….……. 2 Trouble-shooting…………………… 2 Tools and materials needed………. 3
Amplifier installation kit………….... 3
Routing Wires…………………….... 3
Wiring
Power and Outputs……………..…. 4 Inputs and controls………………... 5
Input level control.......................... 5
Crossovers…………...................... 5
Phase control.....………………...… 5
Bass boost control......................... 6
Speaker wiring:
Single amplifier system………….…. 6
Testing.......................................... 6
Bridging two amplifiers................... 7
Professional tips…………………….. 8
Specifications
X-PROGRAM X-D11
Number of channels 1 Power output in 4 ohm (0,4% THD) 1 x 400 W Max output in 2 ohm (0,7% THD) 1 x 750 W Max output in 1 ohm (1% THD) 1 x 1050 W All above output power ratings at 13,8 Volt Signal to noise ratio, A-weighted >100 dB Damping factor >100 Frequency response 15 Hz - 160 Hz Input impedance, low level 10 kohm Input impedance, high level 100 ohm Input sensitivity 0,15 - 5V Phase control 0-180 degrees variable yes Remote bass boost control yes Bass boost adjustable gain @45 Hz 0 - +18 dB Filter subsonic, 24 dB slope 15 - 50 Hz Filter lowpass 24 dB slope 15 - 150 Hz Bridge mode (master/slave selector) Yes Max size for power cables 21 mm2 (4AWG) Max size for speaker cables 10 mm2 (7AWG) Power consumption, idle 1,5 A Maximum current draw 120 A Built-in fan cooling yes Fuse 4 x 30A Dimensions (mm) 50x430x250 Dimensions (inch) 2x16,93x9,84 Weight 5,3 kg (11,7 lb)
We follow a policy of continuous advancement in development. For this reason all or part of specifications & designs may be changed without prior notice.
DLS Svenska AB
P.O. Box 13029
S-40251 Göteborg, Sweden
Tel: +46 31 840060
Fax: +46 31 844021
E-mail: info@dls.se
www.xprogram.com
Approval of electromagnetic compatability according to the EEC Directive 72/245/EEC and 2006/96/EC
E 13 Approval No: 03 6367
X-D11 include
RCA input and output 

High level input with auto start Continuous variable low pass crossover 

Continuous variable subsonic crossover Bass boost feature Remote bass level control Phase control cont. variable 0-180 degrees Bridge mode master / slave selector Electronic protection circuitry against
short-circuit, DC offset and thermal overload.
Installation
Before you begin the install
Before you begin you need to read the manual, to have some tools, cables and other material available. There is one such list of material on the following page.
Amplifier location
Important Allow air circulation around the amplifier.
2
Disconnect Battery
Before starting the instal­lation, always disconnect the negative terminal of the battery.
The X-program series of amplifiers have a compact design that allows great flexibility in mounting. You can mount it under a seat or in the trunk. When you select a location, do remember that the amplifier generates a lot of heat.
Choose a location where air can circulate freely around the amplifier. Do not cover the amplifier with carpets or hide behind trim panels. Do not mount the amplifier in an inverted or upside down position.
Check all locations and placements carefully before making any cuts, drilling any holes or making any connections.
X-D11
If problems occur during the installation, or later, this guide might help you to find out whats´s wrong.
The amplifier is dead:
1. Check power lead, ground and connections at
the amplifier using a multi meter.
2. Check the battery terminal connections.
3. Check the power lead fuse or circuit breaker. If
fuse damage continues, inspect the power lead for short circuits.
4. Check the amplifier protection fuses. Are these broken change to new ones with the same value. If short circuiting continues, contact your local DLS dealer. A fault may exist in the amplifier.
5. To start the amplifier requires a remote voltage of 9-15 volt. Check the voltage with a multi meter.
Amplifier protection fuse blows at low volume:
One or more speaker cables are shorted. Make an insulation test with a multi meter. The cables must not have a connection to earth.
The amplifier turns off after 10-30 minutes:
The amplifier is overheating due to inadequate venti­lation. Check mounting position is free from obstruction.
Solution:
1. Move the amplifier to a place with better ventil-
ation.
2. Install one or two fans to cool down the heat­ sink.
3. Overheating can also be caused by an impedance load below the level permitted.
No output from the speakers: Check the following:
1. Speaker cable connections to both amplifier and
subwoofers.
2. Signal lead plugs and cables.
Troubleshooting
X-logo on amplifier cooling flange
The X-logo on the amplifier top is attached with two 1 mm hex. screws. The logo can be removed and twisted 90 or 180 degrees, and then screwed back in wanted position. The logo can be mounted in four different ways to match your installation.
Bottom plate of amplifier
Fasten the amplifier to the surface using the four separate brackets coming with the amplifier. The brackets are attached to the amplifier with screws and can be directed in two ways, see figure:
Mount the flanges this way, or this way.
Mounting
Tools and material needed
Tools:


Flat and Phillips screwdrivers 

Wire cutter 

Wire stripper 

Electric drill with drills 

Crimping tool 

Digital multimeter or test lamp 

Wire brush, scraper or a piece
of an abrasive sheet to remove paint for a good ground connection
Grease to protect the ground
connection from corrosion
Material:
Speaker wire: minimum
12 AWG = 4 mm2 for subwoofers
Sheet metal screws for mounting the
amplifier to the amplifier board and the amplifier board to the car + some extra for fuse holder, amplifier ground etc.


Electrical insulation tape
½ inch thick plywood or particle board for
the amplifier to be mounted upon.
Amplifier installation kit:
If available,buy an amplifier installation kit. It contains normally all you need. This is what you have to buy if you buy the items separately
20- 25 feet = 6- 7.5 meter power cable,
preferably AWG 4 = 21 mm2 or heavier
1 pc of fuseholder to install close to the
car battery + fuse 100 Ampere.
20 feet of AWG 15 = 1,5 mm2 wire for
remote turn on / off cable from radio.
RCA-cable for input from radio.
- 20 feet or 5 meter for trunk installations
-12 feet or 2 – 3 meter for under seat installations
One min. 8 gauge ring crimp terminal
for the amplifier ground connection.
Wire ties Insulating grommet or insulating tube
Routing wires
Stereo
head unit
3
Professional Tip:
THE DC-FEED
Maximum main fuse values for different cable sizes.
6 mm2 (9 AWG) :25 A 10 mm2 (7AWG) :40 A 16 mm2 (5AWG) :60 A 21 mm2 (4AWG) :100 A 33 mm
2
(2AWG) :150 A 42 mm2 (1AWG) :200 A
High current draw
The X-D11 is a mono amplifier with high power output. The current draw is also high so you must make sure that your vehicles power system (battery and alternator) can provide all the power you need. If you have a bad battery or alternator in can result in a poor sound or even worse, a broken battery or alternator.
Both the positive wire and the ground wire must have the same size. To avoid cable fire, be sure not to oversize the main fuse value for the power wires.
X-D11
DECLARATION OF CONFORMITY
X-program amplifiers for vehicles are manufactured in accordance with the EU directive EEC 95/54 (72/ 245/EEC) and are marked with the approval number. They are also marked in accordance with the WEEE­directive 2002/96/EC. The products are also produced in accordance with the EU RoHS directive 2002/95/EC.
Wiring
Power and Outputs
X-D11
Power terminal ( +12V)
Remote terminal ( REM )
For RCA cable signal input:
Connect the radio power antenna lead = remote turn on/off from the car stereo to the amplifier remote connection. This turns on the amplifier whenever the car stereo is turned on. You can either use the built in remote cable in the RCA cable itself or use a separate cable. Sometimes a small disturbance may enter the amplifier coming from the remote voltage , through the built in remote wire and into the RCA cable. Thus we recommend to use a separate remote wire and run the RCA lead separate from remote wire, power cables and speaker cables. You can either use a crimp fork terminal or insert the cable directly into the amplifier terminal. If there is no remote voltage available from the stereo, you must connect to the ignition key through the radio or any accessories fuse.
4
Connect to a good chassis ground. The ground connection should be clean, unpainted metal to prov­ide a good electrical connection. Use a wire brush, a scraper or a piece of an abrasive sheet to clean the metal. Use a lock washer or two to secure contact. Protect with silicon grease or by paint applied afterwards.
+12V REM GND
Power Light / Protect light
The power light (green ) comes on when the amplifier is turned on.
The protect light ( red ) comes on when the amplifier shuts down from overheating or short circuit.
Fuses
Use only 30 ampere ATC blade type fuses. X-D11 uses four 30 ampere fuses.
30A
For High Level input:
We recommend you to connect the remote wire as described above. The amplifier will produce soft on / soft off operation this way. You must set the Hi level/Low level switch to Low level position in this case. In the case that there is no remote voltage available from the car stereo or you want to simplify the installation, the amplifier can be turned on/ turned off by the high level input voltage. This is done when the Hi level/Low level switch is set to Hi level position. There is a small disadvantage that this function gives soft turn off operation but some plop sound when switching off.
Connect the battery cable to the +12 Volt terminal on the amplifier. A cable up to AWG 4 fits directly in the amplifier + 12 V terminal, tighten with the hex screw. Be sure to use a rubber grommet or a plastic insulating tube where the cable passes the firewall or other places when it can easily be jammed. Use wire ties to secure to existing cables in the engine room.
Protect (Red)
Power (Green)
Ground Terminal ( GND )
Connect the fuse holder as close to the vehicle battery + as possible, using AWG4 = 21 mm2 or heavier cable. Use ring crimp terminal cable to connect to battery +. Apply silicon grease to the fuse to prevent corrosion. Use an ANL fuse holder like the DLS FH2B with fuse value 100 A if you use the AWG4 cable. If you load the amplifier down to 1 ohm you should increase cable size to AWG2 = 33 mm2, and use 150 A ANL fuse.
+12V REM GND
+12V REM GND
DLS
DLS FH2B ANL fuse holder
Battery + pole
+12V REM GND
Important
Use either the low level or the high level input, do not use both at same time.
Low level input
Use a pair of shielded stereo audio cables with RCA type jack. Most trunk-mount amplifiers need a 20 feet RCA cable ( appr 5 – 6 meters). Most under the seat installations require 12 feet ( 2 – 3 meters) RCA cables. Avoid placing the RCA cable close to speaker cables, power cables and remote control cable. Connect to in­put socket A & B.
High Level Input
Connect left and right speaker wires coming from the car stereo to the high level input as shown. You must connect both plus and minus as the inputs are balanced, connecting plus only gives lower level and bad sound quality. By changing the polarity of plus and minus, you can change the phase.
Hi level input plug on amp.
Automatic turn on when using high level input.
With the Hi/Low input swich set to Hi, the amplifier turns on automatically on high input. You dont need to connect a separate remote wire from your head unit.
When using High Level input:
Set the switch to position ”Hi / Level”
When using Low level input:
Set the switch to position ”Low / Level” If the switch is set to wrong position, the amplifier still works, but the risk for disturbances or distortion increases.
Input and controls
5
Input Level control
Subsonic filter
The Subsonic filter blocks the very deepest frequencies from reaching the subwoofers. It has a variable frequency from 15 to 50 Hz. A typical setting is 25-30 Hz.
Low Pass Filter
The LPF ( low pass filter ) allow low frequencies only and blocks higher frequencies. A typical setting is 60 – 80 Hz. Choose the setting that sounds best in your car.
Phase control
The phase control can be set continuously from 0 - 180 degrees. This is very useful when you want to adjust the bass sound for best front stage image. Start on 0 and turn the control slowly clockwise until you experience the bass sound coming from the front.
You may have to change the polarity of the speaker connection to get the best result.
High Input
White : A ch.+ White/Black : A ch.­Grey/Black : B ch.­Grey : Bch.+
Input Wiring
Inputs may be low level from the RCA output of the car stereo or high level from the car stereo speaker output.Low level = RCA is to prefer for the best sound quality.
X-D11
Subsonic
15Hz 50Hz
LPF
15Hz 150Hz
The input level control, 5V – 0,15 V, matches the output of your radio to the input of the amplifier. After installation is complete, make sure the input of the amplifier is turned down all the way ( counter-clockwise at 5V ). Play a tape or CD, make sure all bass or treble settings or equalizer are flat, and turn the volume of the radio up until you just start to hear distortion. Turn the volume control down just a bit. On the amplifier increase the input level control ( clockwise or to the right ) until you just start to hear distortion, then back the level control just a bit. Now your radio and amplifier levels are matched.
Level
5 V 0,15 V
Phase
0o180
o
Hi / Level
Low / Level
X-D11
Bass boost control is used to set
the bass volume. You can select the amplification between 0 dB and +18 dB at a 45 Hz center frequency. This function is used to compensate for the bass box function and to adjust for your own taste of bass. Set level control at 0 dB if you want it to be inoperative.
Bass boost control on X-D11
RCA Output
Use RCA Outputs to connect additional amplifiers.
Ouput Input
AA
B
B
Single amplifier system
You can fine tune your bass level from the front of your car. Connect the external bass level control box to the remote socket on the rear panel.
Remote Bass boost control
Bass Level
Remote
Testing
Before you finish the installation, you should do the following tests to make sure the wiring is correct and everything is operating properly.
Test power wiring
1. Turn on the head unit but do not turn up the volume. The amplifier power light should come on. If not, check the remote and +12 volt wires. Also check the ground connection.
2. Turn up the head units volume slightly. All speakers should operate. if not, check wiring connections at amplifier and speakers.
The Subsonic filter at 25-30 Hz and the LPF filter setting at 60-80 Hz.
Filter settings
From low level output of head unit
To input of additional amps.
Reconnect Battery
When wiring is complete, reconnect the battery negative terminal.
NOTE! Minimum speaker load is one (1) ohm. You can connect four 4 ohm subwoofers or two 2 ohm subwoofers to the amplifier. Loads or speaker impedances less than 1 ohm could result in poor sound quality and/or damage to amplifier.
6
Master / Slave switch must be set to Master
Connection of DC-input and Remote level control, see page 7.
Bass Boost
0 dB 18 dB
Subsonic
15Hz 50Hz
LPF
15Hz 150Hz
X-D11
Bridging two amplifiers
Remote bass boost control.
To Remote on head unit
GROUND
Battery
Fuse
Distribu­tion block
Power Cap
You can connect t two X-D11 in bridge mode. One of the amplifiers is ”Master” that controls the signal to the second amplifier that should be used in ”Slave” position. The sig­nal is fed through the Data link connector. Connect the amplifiers as in the drawings below.
Master slave selector & Data link connection
Data Link
From line output of head unit
Bridged
mode
Master
Slave
Bridged
mode
Master
Slave
Bridged
mode
Master
Slave
Bridged switch: Slave position
Bridged switch: Master position
Connection of DC-input (to both amplifiers) and Remote sub level control (to Master amplifier).
7
Connecting two X-D11 in bridge mode will double the output power. Minimum speaker load is then 2 ohms. The output power with a 4 ohm load is 1500 Watts, and with 2 ohm load 2000 Watts. The RCA signal must be connected only to the amplifer set to run as ”Master”.
- The filters as well as the level control is only working on the ”Master” amplifier.
- Bridging two amplifiers can be done only between amplifiers of the same model.
Modular 4-pole cable to connect between Data Link sockets
Speaker impedance: 4 ohm/2 ohm
NOISE PROBLEMS
WHINING NOISE VARYING WITH ENGINE REVOLUTIONS:
Do this:
1. Rewire the power supply (12 V) to source
unit direct from battery.
2. Rewire ground wire from source unit to clean position on chassis.
3. Check all power connections to ensure that
they are clean and tight.
4. Check quality of system ground connection.
5. Install a Power Cap capacitor. This can be
helpful against most noise problems.
CONSTANT WHINING NOISE:
Do this:
1. Ensure that all equipment has a common
ground point.
2. Check quality of earth strap connection from
battery negative terminal to chassis.
3. Disconnect signal cables from amplifier to
see if noise disappears. If so the leads are picking up noise. Test this by laying a new cable over the seats and reconnecting to the amplifier. If the noise does not return, re­route original cable away from source of interference. If noise remains regardless of cable position, try to use so called Quasi-balanced signal cables. DLS PRO or ULTIMATE cables are quasibalanced.
SPEAKER POLARITY CHECK.
All speakers in a car audio system should be connected in phase (the same polarity). All spea­ker cones must move in the same direction. Out of phase speakers will cause a lack of bass, and a poor stereo soundstage.
Checking polarity:
Hold the - connection of the speaker wire to the ­terminal of a 1,5 Volt flashlight battery. Tap the + wire on to the + terminal of the battery, and observe the movement of the cone. The cone should move outwards when the wire touches the battery, and inwards when the battery is removed. If it is the other way around, the speaker has been connected backwards and it must be removed and connected correctly. If your system also has a subwoofer connected through a passive 6 or 12 dB crossover, try to connect this with various polarity and judge what sounds best. The phase shift in passive crossovers sometimes makes it necessary to change polarity.
+
-
+
-
Battery 1,5 Volt
Professional Tip:Professional Tip:
Professional Tip: Professional Tip:
Installing in trunk
When installing the amplifier in the trunk, run the power wires along the same path as the other vehicle wiring. Many cars have insulated channels for wiring. you will have to remove the door sill trim and the carpet.
Securing wires
Use wire ties to bundle together when possible. (But never bundle speaker wires or signal cables together with power wires.
Professional Tip:
Professional Tip:
Speaker and power wires
Do not run speaker and power wires next to each other. Power wires can generate a ”siren” sound in the speakers. Runs speaker and power wires on opposite sides of the car.
Crimp connections
Purchase crimp connectors and crimping tool. Connectors are color coded.
1. Strip 1/4 inch (6 mm) of insulation from the wire.
2. Insert into connector
3. Crimp tightly
8
X-D11
DLS Svenska AB - 2008-08-25
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