DLS MRA22 - MANUAL 2, MRA31, MRA41 User Manual

How to install and operate the
DLS Marine Audio amplifiers
MRA22 MRA31 MRA41
Welcome!
This owners manual is written in easy english and uses a lot of drawings to simply the installation and use of the above amplifiers.
Warranty Service
This amplifier is covered by warranty, depending on the conditions in the country where it is sold. If the amplifier is returned for service, please include the original dated receipt with the product.
Technical Assistance
For technical assistance ask the shop where the product was sold or the distributor in your very country.You can always phone the DLS Helpdesk in Sweden+ 46 31 84 00 60 or send an e-mail to info@dls.se.Information can also be found on our WEB­site www.dls.se
Contents
Installation…………………….……. 2 Tools and materials needed………. 3
Amplifier installation kit………….... 3
Wiring
Power and Remote……………..…. 3 Input and controls Input wiring Hi & Low level……….. 4
Parallel input.................................. 4
Hi/Low input switch........................ 4
Fuses / Protect light....................... 4
Input level control........................... 5
Phase control................................. 5
Crossovers…………....................... 5
MRA 22 speaker wiring:
Front speakers…...……………….... 6
Subwoofer…………………………... 6
MRA 31 speaker wiring:
Front speakers…...……………….... 7
Subwoofer…………………………... 7
MRA 41 speaker wiring:
Four speakers…………………….... 8
Two speakers + bridged subwoofer. 8 Two way front system with active crossover……………….……. 9
Testing……………………………….. 10 Troubleshooting……………………... 10 Professional tips…………………….. 11 Specifications………………………... 12
All models include
RCA inputs High Level input Continuos variable low pass and high
pass crossover
Remote turn on / off Automatic remote turn on/ off on high level
input without connecting any remote wire
Electronic protection circuitry against
short-circuit, DC offset and thermal overload. Bridgeable design to direct full power to one or two subwoofers etc.
IMPORTANT!
While these amplifiers are specially designed for marine applications, they are not waterproof and should not be mounted where it is likely to get wet. The cover is made to resist moisture as well as the PC-board.
DLS Svenska AB
P.O. Box 13029
SE-40251 Göteborg, Sweden
Tel: +46 31 840060
Fax: +46 31 844021
E-mail: info@dls.se
www.dls.se
Installation
Before you begin installation
Before you begin you need to read the manual, to have some tools, cables and other material available. There is one such list of material on the following page.
Amplifier location
Important Allow air circulation around the amplifier.
2
Disconnect Battery
Before starting the instal­lation, always disconnect the negative terminal of the battery.
The DLS Marine Audio amplifiers have a compact design that allows great flexibility in mounting.
Safety Considerations:
Your amplifier must be installed in a dry, well­ventilated environment and in a manner which does not interfere with your vessel’s factory installed electronic devices. You should also take the time to securely mount the amplifier so that it does not come loose in the event of a collision or a sudden jolt to the vessel.
Check before drilling any holes in your vessel to make sure that you will not be drilling through the hull, a fuel tank, fuel line, wiring harness or other vital vessel system. Do not run system wiring outside or underneath the vessel. This is an extremely dangerous practice which can result in severe damage to your vessel and person. Protect all system wires from sharp edges (metal, fiberglass, etc.) by carefully routing them, tying them down and using grommets and loom where appropriate. Do not mount the amplifier in the engine compartment or in any other area that will expose the amplifier circuitry to the elements. Do not mount the amplifier upside down!
MRA22, MRA31, MRA41
DLS logo on amplifier cooling flange
The DLS logo on top of the amplifier is attached with two 1 mm hex. screws. The logo can be remo­ved and twisted 90 or 180 degrees, and then screwed back in wanted position. The logo can be mounted in four different ways to match your in­stallation.
Removal of side flanges
In order to attach the amplifier to the surface and connect speaker and power cables, the side flanges must be removed. This is done by remo­ving the hex screws on top of the amplifier. Use a 3 mm hex key.
Remove these screws using a 3 mm hex. key for removal of side flange. Remount after attaching the amplifier and connection of the speaker and power cables.
This is the best way to mount the amplifier to get good cooling.
Tools and material needed
Tools:
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Flat and Phillips screwdrivers 
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Wire cutter, Wire stripper 
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Electric drill with drills 
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Crimping tool 
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Digital multimeter or test lamp
Material:
Speaker wire: minimum
12 AWG = 4 mm2 for subwoofers 13 – 16 AWG = 1,5-2,5 mm2 for other speakers
Stainless metal screws for mounting the
amplifier to the amplifier board and the amplifier board to the vessel, and some extra for fuse holder.
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Electrical insulation tape
Amplifier installation kit:
If available, buy an amplifier installation kit. It contains normally all you need. This is what you have to buy if you buy the items separately. Power cable,minimum 8 AWG = 10 mm
2
for MRA22, 4 AWG = 21 mm2 for MRA 31/41.
1 pc of fuseholder to install close to the
battery + fuse 50 Ampere.
15 AWG = 1,5 mm2 wire for remote turn on /
off cable from radio / CD.
RCA-cable for input from radio.
Different lengths are available.
Two ring crimp terminals –one
for connection to the battery plus and one for the battery minus connection.
Two heavy fork crimp terminals to connect
+ and – to amplifer – but you do only need them if you use heavy cable or to make the installation look nicer.
Four to ten fork crimp terminals to
connect the speaker cables – but you do only need them if you use heavy cables or want the installation to look nicer.
One fork crimp terminal to connect the
remote wire to the amplifier, but you need it only to make it look nicer.
Four to eight splicers to connect speaker
cables to high level input cable, if high level input is used.
Wire ties
3
If amplifier installation kits are available with diffe­rent size of power cable, chose the most heavy power cable to improve sound quality and to allow more amplifiers to be installed now or later.
These are the minimum sizes we recommend for the amplifiers: MRA22 10 mm2 (7 AWG) MRA31/41 21 mm2 (4 AWG) This is for cable lengths up to 5 meters. The ground cable must have the same size.
Wiring
Connect power and remote
Connect the fuse holder as close to the vessel battery + as possible, using AWG 8 = 10 mm2 or heavier cable. Use a ring crimp terminal cable to connect to battery +. Apply silicon grease to the fuse to prevent corrosion. Use a 50 Amp fuse for both amplifiers.
Connect the battery cable by a crimp fork terminal (spade ) to the +12 Volt on the amplifier. Do likewise with the negative cable. If you use a AWG 8 = 10 mm
2
or thinner cable, you can do without the crimp terminal and put the cable right into the connector. Be sure to use a rubber grommet or a plastic insulating tube where the cable passes places when it can easily be jammed. Use wire ties to secure to existing cables.
DLS FH1 fuse holder
To head unit remote
For RCA cable signal input:
Connect the radio power antenna lead = remote turn on/off from the car stereo to the amplifier remote connection. This turns on the amplifier when the car stereo is turned on. You can either use the built in remote cable in the RCA cable itself or use a separate cable. We recommend to use a separate remote wire and run the RCA lead separate from remote wire, power cables and speaker cables. You can either use a crimp fork terminal or insert the cable directly into the amplifier terminal. If there is no remote voltage available from the stereo, you must connect to the ignition key through the radio or any accessories fuse.
For High Level input:
We recommend you to connect the remote wire as described above. The amplifier will produce soft on / soft off operation this way. You must set the Hi level/Low level switch to High level position in this case. In the case that there is no remote voltage available from the car stereo or you want to simplify the in­stallation, the amplifier can be turned on/ turned off by the high level input voltage. This is done when the Hi level/Low level switch is set to Hi level posi­tion. There is a small disadvantage that this function gives soft turn on operation but some pop sound when switching off.
Remote terminal ( REM )
MRA22, MRA31, MRA41
Important
On MRA22 use either the low level or high level input, do not use both at same time.
Low level input
Use a pair of shielded stereo audio cables with RCA type jack. RCA cables are available in different lengths up to 5,5 meters. Avoid placing the RCA cable close to speaker cables, power cables and remote control cable. Connect to in­put socket A/B. MRA31 has also a separate input (C) for the mono sub channel.
High Level Input
Connect left and right speaker wires coming from the car stereo to the high level input as shown. You must connect both plus and minus as the inputs are balanced, connecting plus only gives lower level and bad sound quality. By changing the polarity of plus and minus, you can change the phase.
MRA 22, MRA31 High level input socket
Hi level input plug on amp.
MRA31
On MRA31 the high level signal is fed internally to channel C when using high level input.
Automatic turn on when using high level input.
With the Hi/Low input swich set to Hi, the amplifier turns on automatically on high input. You dont need to connect a separate remote wire from your head unit.
Input and controls
Input Wiring
Inputs may be low level from the RCA output of the car stereo or high level from the car stereo speaker out­put. Low level = RCA is to prefer for the best sound quality.
4
RCA Output
Use RCA Outputs to connect additional amplifiers (not available on MRA31).
Input Output
AA
BB
Parallel input on MRA31, MRA41
On MRA31 the PC position internally connects the A/B input with the input for channel C. On MRA41 the PCD position internally connects the A/B and C/D inputs.
High Input (C/D Ch)
White: A ch.+ White/Black: A ch.­Grey/Black: B ch.­Grey: B ch.+
Power (Green)
Protect (Red)
Power Light / Protect light
The power light (green ) comes on when the amplifier is turned on.
The protect light ( red ) comes on when the amplifier shuts down from overheating, or a short circuit ( spea­ker failure)
MRA31 and MRA41 uses two 30 ampere ATC blade type fuses.
MRA22 uses one 25 A fuse.
Fuses
Parallel Input MRA31
To ensure best possible performance from the amplifiers a switch is installed to select between Hi and Low input.
When using High Level input:
Push in the button to position ”Hi Level”
When using Low level input:
Push out the button to position ”Low Level”
If the switch is set to wrong position, the amplifier still works, but the risk for disturbances or distortion
increases.
Hi / Low level input switch
Hi level Low level
MRA22, MRA31, MRA41
Parallel Input MRA41
Off PC
Off PCD
MRA41 High level input sockets
The MRA41 four channel amplifier is connected likewise, however we have four channels. You can feed two channels from RCA and two channels using high level input from rear speaker cables.
Hi level input plug on amp for CH A/B.
Hi level input plug on amp for CH C/D.
High Input (C/D Ch)
Violet: C ch.+ Violet/Black: C ch.­Green/Black: D ch.­Green: D ch.+
High Input (A/B Ch)
White: A ch.+ White/Black: A ch.­Grey/Black: B ch.­Grey: B ch.+
Crossovers
Input Level control
The input level control, 5V – 0,25 V, matches the output of your radio to the input of the amplifier. After instal­lation is complete, make sure the in­put of the amplifier is turned down all the way ( counter-clockwise at 5V ).
All amplifiers include high pass filter ( HPF ) and low pass filters ( LPF). All filters are continously variable and all filters can be switched on and off. MRA31 also include a subsonic filter.
Low Pass Filter (LPF)
The LPF (low pass filter) mostly used for subwoofers. It will allow low frequencies only and blocks higher frequencies. A typical setting is 50 – 80 Hz. The filter can be switched in and out. This is normally used for subwoofers On MRA41 the filter can also be used for active crossover in a 2-way speaker component kit, a typical crocssover point is then 3,5 - 4 kHz.
5
Play a tape or CD, make sure all bass or treble settings or equalizer are flat, and turn the volume of the radio up until you just start to hear distortion. Turn the volume control down just a bit. On the amplifier increase the input level control ( clockwise or to the right ) until you just start to hear distortion, then back the level control just a bit. Now your radio and amplifier levels are matched.
The phase control on MRA31 can be set continuously from 0 - 180 degrees. This is very useful when you want to adjust the bass sound for best front stage image. Start on 0 and turn the control slowly clockwise until you experience that the bass sound is coming from the front. If you dont get the result you want, also try to phase reverse the subwoofer connections and make a new adjustment. NOTE: This function is intended for car use and may not be fully functional in boats. Set the control to 0.
Phase control MRA31
0 180
PHASE
Subsonic filter MRA31
The Subsonic filter blocks the very deepest frequencies from reaching the subwoofers. It has a fixed frequency of 25 Hz and can be switched On / Off. For sub channel C only.
Level
5V
0,25V
LPF
Off On
80Hz 200Hz
50Hz
500Hz
Filter frequency range:
MRA22: 50-500 Hz MRA31: 50 - 120 Hz
MRA41:
Ch A/B: 50(500)Hz - 500(5k)Hz
MRA22, MRA31, MRA41
Subsonic
Off On
Grand bass on MRA41
Grand Bass is used to increase the bass volume
at an interval of bass frequencies. You can select the center frequency between 25Hz and 80 Hz and the amplification between 0 dB ( no amplification ) and 18 dB ( full amplification ). The slope of the filter is 10 – 12 dB at maximum setting. This function is used to compensate for the bass box function and to adjust for your own taste of bass. Set level control at 0 dB if you want it to be inoperative.
The HPF (high pass filter) blocks very low frequencies from reaching the speakers. It is mostly used at say 60 Hz to protect small speakers (like 6 inch and smaller) from deep bass. It can also be used as subsonic filter to take away the very deepest frequencies from a bass box. The typical setting is then around 25 – 40 Hz. The filter can be switched off if you want to run the amplifier in full range mode. On MRA41 the filter can also be used for active crossover in a 2-way speaker component kit, a typical crocssover point is then 3,5 - 4 kHz.
High Pass Filter (HPF)
Filter frequency range: MRA22: 15-150 Hz MRA31: 50 - 150 Hz MRA41:
Ch A/B: 15 - 500 Hz Ch C/D: 15(150)Hz - 500(5k) Hz
Grand Bass
40Hz
60Hz
25Hz 80Hz
0dB 18dB
HPF
Off On
50Hz 220Hz
15Hz
500Hz
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