DLS DLS CAD11, DLS CAD15 User Manual

How to install and operate
the
DLS CAD11
&
DLS CAD15
digital mono amplifiers
Welcome!
This owners manual is written in easy english and uses a lot of drawings to simply the installation and use of the above amplifier.
Contents
Specifications................................ 1
Features…………………………….. 2 Installation…………………….……. 2 Tools and materials needed………. 3
Amplifier installation kit………….... 3
Routing Wires…………………….... 3
Wiring
Power and Outputs……………..…. 4 Inputs and controls………………... 5
Input level control.......................... 5
Crossovers…………...................... 5
Phase control.....………………...… 5
Bass boost control......................... 6
Remote bass level control............. 6
Speaker wiring:
Single amplifier system………….…. 6
Testing............................................. 6
Bridging two CAD11......................... 7
Bridging two CAD15........................ 8
Subwoofer connections…………….. 9
Professional tips............................... 10
Technical data.................................. 11
Trouble shooting.............................. 11
DLS Svenska AB - 2007-01-10
Your DLS amplifier must be installed correctly in or­der to work well. This manual will show you how to install the amplifier like a pro. Please read the entire manual before beginning the installation. Install the amplifier yourself if you feel confident with our instructions and if you have the proper tools. However if you feel unsure, turn over the installa­tion job to someone better suited to it.
Warranty Service
This amplifier is covered by warranty, depending on the conditions in the country where it is sold. If the amplifier is returned for service, please include the original dated receipt with the product.
For technical assistance ask the shop where the product was sold or the distributor in your very coun­try. You can always phone the DLS Helpdesk in Sweden + 46 31 84 00 60 or send an e-mail to info@dls.se. Information can also be found on our WEB-site www.dls.se
Technical Assistance
DLS Svenska AB
P.O. Box 13029
S-40251 Göteborg, Sweden
Tel: +46 31 840060
Fax: +46 31 844021
E-mail: info@dls.se
www.dls.se
Approval of electromagnetic compatability according to the EEC Directive 95/54/EC
E 13 CAD15 approval No: 022944
CAD11 approval No: 022495
We follow a policy of continuous advancement in development. For this reason all or part of specifications & designs may be changed without prior notice.
CAD11 &15 include
RCA input and output 
High level input with auto start
  Continuous variable low pass crossover 
Continuous variable subsonic crossover
  Bass boost feature Remote bass level control
Phase control cont. variable 0-180 degrees Bridge mode master / slave selector Electronic protection circuitry against
short-circuit, DC offset and thermal overload.
Installation
Before you begin the install
Before you begin you need to read the manual, to have some tools, cables and other material available. There is one such list of material on the following page.
CAD11, CAD15
Amplifier location
Important Allow air circulation around the amplifier.
The DLS Peformance series of amplifiers have a compact design that allows great flexibility in mounting. You can mount it under a seat or in the trunk. When you select a location, do remember that the amplifier generates a lot of heat.
Choose a location where air can circulate freely around the amplifier. Do not cover the amplifier with carpets or hide behind trim panels. Do not mount the amplifier in an inverted or upside down position.
Check all locations and placements carefully before making any cuts, drilling any holes or making any connections. This is the best direction to mount the amplifier to get the best cooling.
DLS logo on amplifier cooling flange
The DLS logo on top of the amplifier is attached with two hex. screws. The logo can be removed and twisted 90 or 180 degrees, and then screwed back in wanted position. The logo can be mounted in four different ways to match your installation.
Removal of side flanges
In order to fasten the amplifier to the surface and connect speaker and power cables, the flanges on the sides must be removed. This is done by loosening the hex screws on top of the amplifier. Use a 3 mm hex key.
Disconnect Battery
Before starting the instal­lation, always disconnect the negative terminal of the battery.
2
Remove these screws using a 3 mm hex. key for removal of side flange. Remount after fastening the amplifier and connection of the speaker and power cables.
CAD11, CAD15
Tools and material needed
Tools:

Flat and Phillips screwdrivers
 
Wire cutter
 
Wire stripper
 
Electric drill with drills
 
Crimping tool
 
Digital multimeter or test lamp
 
Wire brush, scraper or a piece

of an abrasive sheet to remove paint for a good ground connection
Grease to protect the ground
connection from corrosion
Material:
Speaker wire: minimum
12 AWG = 4 mm2 for subwoofers
Sheet metal screws for mounting the
amplifier to the amplifier board and the amplifier board to the car + some extra for fuse holder, amplifier ground etc.

Electrical insulation tape

Routing wires
Stereo
head unit
½ inch thick plywood or particle board for
the amplifier to be mounted upon.
Amplifier installation kit:
If available,buy an amplifier installation kit. It contains normally all you need. This is what you have to buy if you buy the items separately
20- 25 feet = 6- 7.5 meter power cable,
preferably AWG 0 (50 mm2 ) for CAD15 & 4AWG (21mm2) for CAD11
1 pc of ANL fuseholder to install close to the
car battery + fuse. CAD11= 150A, CAD15= 200A
20 feet of AWG 15 = 1,5 mm2 wire for
remote turn on / off cable from radio.
RCA-cable for input from radio.
- 20 feet or 5 meter for trunk installations
-12 feet or 2 – 3 meter for under seat installations
One ring crimp terminal
for the amplifier ground connection.
High current draw
The CAD11 / 15 are mono amplifiers with high power output. The current draw is also high so you must make sure that your vehicles power system (battery and alternator) can provide all the power you need. If you have a bad battery or alternator in can result in a poor sound or even worse, a broken battery or alternator.
Wire ties
Insulating grommet or insulating tube
Professional Tip:
If amplifier installation kits are available with diffe­rent size of power cable, chose the most heavy power cable to improve sound quality and to allow more amplifiers to be installed now or later. If possible buy AWG 0 = 50 mm2 (or heavier) cable for best performance of CAD15, or AWG4 (21 mm2) for CAD11.
3
Remote terminal ( REM )
CAD11, CAD15
Wiring
Power and Outputs
Power terminal ( +12V)
Connect the fuse holder as close to the vehicle battery + as possible, using AWG 0 = 50 mm2. Use ring crimp terminal cable to connect to battery +. Apply silicon grease to the fuse to prevent corrosion. Use a fuse holder for ANL fuses like the DLS FH2B.
+12V REM GND
CAD11 DC input
DLS
DLS FH 2B fuse holder
Connect the battery cable to the +12 Volt on the amplifier. If you want to improve the power capacity you can add a Power capacitor of 1 Farad in parallel with the DC input. See the drawing on page 7. Be sure to use a rubber grommet or a plastic insulating tube where the cable passes the firewall or other places when it can easily be jammed. Use wire ties to secure to existing cables in the engine room.
Ground Terminal ( GND )
+12V REM GND
REM +12V GND
CAD15 DC input
For RCA cable signal input:
Connect the radio power antenna lead = remote turn on/off from the car stereo to the amplifier remote connection. This turns on the amplifier whenever the car stereo is turned on. You can either use the built in remote cable in the RCA cable itself or use a separate cable. Sometimes a small disturbance may enter the amplifier coming from the remote voltage , through the built in remote wire and into the RCA cable. Thus we recommend to use a separate remote wire and run the RCA lead separate from remote wire, power cables and speaker cables. If there is no remote voltage available from the ste­reo, you must connect to the ignition key through the radio or any accessories fuse.
For High Level input:
We recommend you to connect the remote wire as described above. The amplifier will produce soft on / soft off operation this way. You must set the Hi level/Low level switch to Low level position in this case. In the case that there is no remote voltage available from the car stereo or you want to simplify the in­stallation, the amplifier can be turned on/ turned off by the high level input voltage. This is done when the Hi level/Low level switch is set to Hi level position. There is a small disadvantage that this function gives soft turn off operation but some plop sound when switching off.
+12V REM GND
+12V REM GND
REM +12V GND
Connect to a good chassis ground. The ground connection should be clean, unpainted metal to prov­ide a good electrical connection. Use a wire brush, a scraper or a piece of an abrasive sheet to clean the metal. Use a lock washer or two to secure contact. Protect with silicon grease or by paint applied afterwards. Use the same cable area for the ground cable as for the + cable.
+12V REM GND
+12V REM GND
REM +12V GND
CAD11 DC input
CAD15 DC input
4
CAD11 DC input
Power Light / Protect light
The power light (green ) comes on when the amplifier is turned on.
The protect light ( red ) comes on when the amplifier shuts down from overheating or short circuit.
Fuses
Use only ATC blade type fuses. CAD11 uses four 30 amp fuses. CAD15 use four 40 amp fuses
CAD15 DC input
Power (Green)
Protect (Red)
40A
Loading...
+ 8 hidden pages