DLP Discovery D4100 Assembly Manual

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DLP® Discovery

This guide describes how to assemble the components of the DLP® DiscoveryTM 4100 series of

development kits. Adhere to safety precautions when handling systems. The key components include the

D4100 Controller Board and DMD Assembly. Review safety precautions prior to geing started.

D4100 Development Kits Assembly Guide

Items Needed:

4 D4100 Controller Board 4 DMD Assembly

4 DMD Board 4 DMD Hardware 4 Flex Cable(s) (XGA - 1 / 1080p - 2)

4 Phillips head screwdriver 4 Anti-static pad

4 Anti-static strap

Section 1: Congurations

Figure 1-1. DLP Discovery 4100 .7” XGA Development Kit

Figure 1-2. DLP Discovery 4100 .95” 1080p Development Kit

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Section 2: Components

1. DMD Assembly Components

1. DMD

2. DMD Mounting Hardware

3. DMD Board

4. Flex Cable(s) (XGA - 1 / 1080p - 2)

Figure 2-1. DMD Assembly Components

1. 2.

2. D4100 Controller Board Components:

1. DLPA200 Driver(s) (XGA - 1 / 1080p - 2)

2. DLPR410 PROM

3. USB Mini-B Connector

4. Power Connector

5. Power Socket

Figure 2-2. D4100 Controller Board Components (Top View)

6. DLPC410 Digital Controller

7. DMD Flex Cable Connector 2

8. DMD Flex Cable Connector 1 (1080p – Flex 1 & 2)

9. Power Switch

(XGA – Flex 1)

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Section 3: Hardware Setup

1. Connecting Flex Cable(s) to DMD Board

4 Locate end of the ﬂex cable labeled DMD END

4 Position DMD Assembly face down 4 Unscrew ﬂex cable screws from backer plate 4 Position backer plate under DMD board 4 Align ﬂex cable screws and pins to corresponding holes on DMD board 4 Screw ﬂex cable(s) in place making sure not to overtighten

Figure 3-1. Connecting Flex Cable(s) to DMD Board

Backer Plate

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2. Connecting Flex Cable(s) to 4100 Controller Board

4 Locate end of the ﬂex cable NOT labeled DMD END

4 Position controller board to face up 4 Unscrew ﬂex cable screws from backer plate 4 Position backer plate under controller board 4 Align screws and pins on the ﬂex cable to corresponding holes on controller board 4 Screw ﬂex cable(s) in place making sure not to overtighten

Figure 3-2. Connecting Flex Cable(s) to DMD Board

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PRECAUTIONS

Before handling, assembling or operating your development kit, please read the following precautions thoroughly. DLP® systems contain electrostatic discharge (ESD) sensitive components. Handle with care to prevent permanent damage. The system electronics are exposed and sensitive to electrostatic discharge, rough handling and contact with external elements. Utilize ESD procedures and equipment for proper grounding when handling kits to avoid electrostatic discharge damage.

ESD precautions include but are not limited to the following list:

4 Discharge static electricity from your body before handling system 4 Turn o the system and any attached peripherals 4 Disconnect the system and any attached peripherals from AC power 4 Wear an anti-static wrist strap that is properly grounded 4 Work in clean, static-safe work areas 4 Handle components on static protective work surfaces (i.e. anti-static discharge mats or bags) 4 Avoid touching pins and circuit boards 4 Store components in anti-static bags until ready to use 4 Transport system in anti-static packaging

CAUTION! Contains parts and assemblies susceptible to damage by Electrostatic Discharge (ESD).

CAUTION! To minimize the risk of re or equipment damage, make sure that air is allowed to

circulate freely around the development kit when operating. Avoid touching components during operation.

DLi 1809A