DLab OS40-Pro, OS20-S, OS40-S, OS20-Pro User Manual

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Digital
Overhead Stirrer
OS40-Pro
LCD Digital Enhanced Overhead Stirrer
OS40-S
LED Digital Enhanced Overhead Stirrer
(Le Laborantin - réf.702323)
OS20-Pro
LCD Digital Overhead Stirrer
OS20-S
LED Digital Overhead Stirrer
(Le Laborantin - réf.701574)
Please read the User Manual carefully before use, and follow all operating and safety instructions! Technical specifications and outline are subject to change without prior notice.
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Contents
Preface ................................................................................. 1
Service ................................................................................. 1
Warranty .............................................................................. 1
1. Safety Instructions ...................................................... 2
2. Proper Use ................................................................... 3
3. Inspection .................................................................... 3
3.1 Receiving Inspection 3
3.2 Listing of Items 3
4. System Assembly ........................................................ 4
5. Trial Running .............................................................. 5
6. Function ...................................................................... 6
6.1 Control 6
6.2 Display 9
7. Overload Protection .................................................. 10
8. Interface and Output (LCD digital ) .......................... 10
9. Faults ......................................................................... 11
10. Maintenance and Cleaning ........................................ 13
11. Associated stndards and regulations ......................... 13
12. Specifications ............................................................ 14
13. Ordering Informations ............................................... 16
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Preface
Welcome to the “Digital Overhead Stirrer User Manual”. Users should read this manual carefully, follow the instructions and procedures, and beware of all the cautions when using this instrument.
Service
When help needed, you can always contact the Service Department of manufacturer for technical support Please provide the customer care representative with the following information:
• Serial
number(on the rear panel)
• Certification
• Description of problem (i.e., hardware or software)
• Methods and procedures adopted to resolve the problems
• Your contact information
Warranty
This instrument is warranted to be free from defects in
materials and workmanship under normal use and service, for a period of 24 months from the date of invoice. The warranty is extended only to the original purchaser. It shall not apply to any product or parts which have been damaged on account of improper installation, improper connections, misuse, accident or abnormal conditions of operation. For claims under the warranty please contact your local supplier. You may also send the instrument directly to manufacturer, enclosing the invoice copy and by giving reasons for the claim.
For all repairs, adjustments, or replacement parts, please contact:
SAV – Le Laborantin
468 rue Jacques Monod
BP 1900
27019 EVREUX CEDEX France
0 8256 888 111*
* 0,15 € TTC/min. + prix appel
.
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1. Safety Instructions
Warning!
•
Read the operating instructions carefully before use.
•
Ensure that only trained staff works with the instrument.
Protective ground contact!
•
Ensure the socket must be grounded (protective ground contact) before use.
•
When working wear personal safety guards to avoid the risk of:
- Splashing liquids
- Broken glass containers
•
Follow the safety instructions, guidelines and accident prevention regulations.
•
Do not touch the running parts, moving instrument care not rolling your fingers.
•
Set up the instrument in a spacious area on a stable, clean, non-slip, dry and fireproof surface. Do not operate the instrument in explosive atmospheres, with hazardous substances or under water.
•
Please note the vessel when set up the speed, to avoid
splashing the sample. If the instrument does not run smoothly, please decrease the motor speed.
•
Firmly secure the accessories and vessels in place to avoid damage or risk.
•
Preparation of samples may lead to dangerous flammable. Only process samples that will not react dangerous.
•
Use the standard accessories listed in the “accessories” section, and follow the instructions to use accessories to ensure safety. Please switch off the power before assembly of accessories, confirm the instrument and accessories are intact before switch on each time.
•
The instrument only be opened by expert, please switch off before use.
•
The voltage stated on the nameplate must correspond to the mains voltage.
•
Do not cover the instrument during running. Prevent the collision and extrusion to instrument and accessories.
•
Keep away from high magnetic field.
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2. Proper Use
The instrument is designed for mixing sticky substance in schools, laboratories or factories. It can be installed on a variety of impeller, for different viscosity of the medium. This instrument is not suitable for using in residential areas or other constraints mentioned in Chapter 1. Do not use the accessories recommended by the manufacturer, or failure to use the instructions, may be caused unsafe situation.
3. Inspection
3.1 Receiving Inspection
Unpack the instrument carefully and check for any damages which may have arisen during transport. If it happens, please contact manufacturer/supplier for technical support.
Note:
If there is any apparent damage to the system, please do not connect to the power line.
3.2 Listing of Items
Item
Qty
Main unit 1 Power cable 1 User manual 1
Table 1
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4. System Assembly
a. Install stand
The stand must be assembled according to the following instructions. Adjust the height of the main unit, and the distance from main unit to the support holder by rotating the locking device. Anti-drop protector can be adjusted up or down, ensure the locking position is suitable for fixing the main unit, and then attach the main unit to the stand.
Figure 1
b. Install stirring impeller
Plug the stirring impeller into the drill chuck, and adjust the depth of stirring impeller into vessel. Rotate the drill chuck with your fingers to fix the stirring impeller.
Figure 2
Note:
1. Overhead stirrer is a high-speed running device. The system are required to lock securely the corresponding components in each step of the assembly to avoid any movement of the main unit or stirring impeller which would be caused harm or damage to peripheral instrument and personnel.
2. The stand is a support device for overhead stirrer. The corresponding components are required to be locked securely to avoid any movement which would be caused harm or damage.
3. When install main unit and anti-drop protector, take care of your fingers to avoid harm.
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5. Trial Running
Follow the instructions below to trial operate:
LCD digital LED digital
•Ensure the required operating voltage and power supply voltage matched.
•Ensure the socket must be earthed reliably.
•Connect the power cable,ensure the power on and begin self-checking.
•Rotate the stirring button and set stirring speed.
•Press stirring button and start stirring.
•Press again the stirring button and stop stirring.
•Ensure the required operating voltage and power supply voltage matched.
•Ensure the socket must be earthed reliably.
•Counter-clockwise rotate the speed control button to the end before switch on instrument.
•Connect the power cable,ensure the power on and begin self-checking.
•Clockwise rotate the speed control button to the target speed value, and start stirring function.
•Counter-clockwise rotate the speed control button to stop stirring function.
If these operations above are normal, the instrument is ready to operate. If not, the instrument may be damaged during transportation, please contact technical support of manufacturer/supplier.
Note: Do not touch components of high-speed running instrument during operation to avoid damage and harm.
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6. Function
6.1 Control
LED display
Speed control
button
Overload
protection light
Power switch light
Power switch
Drill chuck
Push-through agitator
shaft
Figure 4 LCD digital Figure 5 LED digital
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Items Default settings
LCD digital
Speed control button Speed
Set stirring speed, press the button to start/stop stirring function.
Mode switch knob Mode
Shift speed and torque display. LCD displays the current speed value at initial running. LCD displays the current torque value when press the mode knob.
LCD display LCD displays the real working state and all setting values.
Speed/torque light RPM/Torque
Yellow/Green LED display light. Different color of LED lights show the value for speed or torque that LCD screen currently displays. Yellow LED light shows that LCD screen currently displays speed. Green LED light shows that LCD screen currently displays torque.
Power switch /Overload protection light
Power/Overload
Green/Red LED display light. LED light shows green when switch on, LED light shows red
when starts overload protection. When the torque reaches limited value, overload protection function will be started. At the same time overload protection light flashes, while the
system stops running. Drill chuck Can be held stirring impellers. Push-through agitator shaft If needed, shaft can push-through agitator. Power switch I/O Switch ON or OFF the instrument.
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Items Default settings
LED digital
Speed control button Speed
Set stirring speed, press the button to start/stop stirring function.
LED display LED displays speed value and warning code.
Overload protection light Overload
LED display light. LED light shows red when starts overload protection. When the torque reaches limited value, overload protection function will be started. At the same time overload protection light flashes, while the system stops running.
Power switch light Power
LED display light. LED light shows green when switch on.
Drill chuck Can be held stirring impellers. Push-through agitator shaft If needed, shaft can push-through agitator. Power switch I/O Switch ON or OFF the instrument.
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6.2 Display
LCD digital
LED digital
Set Display when set target speed value.
Display area
LED displays speed value under normal conditions. LED displays warning code under abnormal conditions.
PC Display when using external probe. Err Display in case of error happening.
Value set/display area
When Set display, this area shows setting value; When
Set disappears, this area shows running value.
•Place the overhead stirrer in safe and stable surface and connect power cable.
• witch ON instrument.
•The instrument begins self-checking.
•When initialization is over, displays “set”, at the same time the area of value setting/display flashes that indicate can be set speed value.
• Rotate speed control button to set stirring speed.
•LCD display no longer flashes when press speed button, “set” disappear, the stirring function start.
•Press speed button again, LCD display flashes, “set” display, the stirring function close.
•Place the overhead stirrer in safe and stable surface and connect power cable.
•Switch ON instrument.
•Clockwise rotate the speed control button to the target speed value, and start stirring function.
•Counter-clockwise rotate the speed control button to stop stirring function.
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7. Overload Protection
Overhead Stirrer works continuous, the motor current is electronically limited to achieve security stall and overload protection. When the torque reaches limited value, overload protection function will be started. At the same time overload protection light flashes.
•
Starts overload protection When the setting speed value does not match the
current medium viscosity, starts overload protection.
When the motor output shaft is stuck, motor
protection starts.
•
Refer to Chapter 9 for the solutions of overload protection and motor protection.
8. Interface and Output (LCD
digital )
LCD digital overhead stirrer makes use of special accessories and cables to connect external devices. Standard 9-pin interface is used to be connected to the PC.
•
The cable between Overhead stirrer and PC are selected from the specified communication line of the EIA-standard RS232C, corresponding with DIN66020.
•
Transmission method: Asynchronous signal transmission in start-stop-operation.
•
Mode of transmission: Fully Duplex. 1 starts bit; 7 character bits; 1 stop bit.
•
Transmission speed: 9600 bit/s
•
Data communication from laboratory instrument to computer is only possible on demand of the computer.
Note:
Do not insert or remove the RS232C communication line when switch on!
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9. Faults
LCD digital LED digital
•
Instrument can not be powered ON when start stirring function. Check whether the power cable is connected.
•
Speed can not reach set point. The setting speed value does not match the
current medium viscosity, please reduce speed then re-start.
•
Stirring function suddenly stop Overload protection light changed to red, display
area shows “Er 03”, indicate the current failure is “overload protection”. When the setting speed value does not match medium viscosity that caused overload protection, should be first pressing speed control button to stop stirring function. Restart stirring after lowered setting speed value. If overhead protection continues
•
Instrument can not be powered ON when start stirring function. Check whether the power cable is connected.
•
Stirring function suddenly stop Overload protection light changed to red, display
area shows “Er 03”, indicate the current failure is “overload protection”. When the setting speed value does not match medium viscosity that caused overload protection, should be first switching OFF the instrument. Switch ON the instrument after lowered setting speed value. If overhead protection continues starting, then repeat the process and gradually reduce the speed.
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LCD digital LED digital
starting, then repeat the process and gradually reduce the speed.
Overload protection light changed to red, display
area shows “Er 04”, indicate the current failure is “motor protection”. When the motor output shaft is stuck that caused motor protection, should be first pressing speed control button to stop stirring function, remove the block material, and then re-set original setting speed value to start stirring function.
Overload protection light changed to red, display
area shows “Er 04”, indicate the current failure is “motor protection”. When the motor output shaft is stuck caused motor protection, should be first switching OFF the instrument, remove the block material, and then switch ON the instrument to start stirring function.
If these faults are not resolved, please contact manufacturer/supplier.
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10. Maintenance and Cleaning
•
Proper maintenance can keep instrument working properly and lengthen its lifetime.
•
Do not spray cleanser into the instrument when cleaning.
•
Do not remove the power line when cleaning. Only use recommended cleansers:
Dyes Isopropyl alcohol Construction materials
Water containing tenside / Isopropyl alcohol
Cosmetics Water containing tenside /
Isopropyl alcohol Foodstuffs Water containing tenside Fuels Water containing tenside
Before using other method for cleaning or decontamination, the user must ascertain with the manufacturer that this method will not damage the instrument. Wear the proper protective gloves during cleaning of the instrument.
Note:
•
Electronic device can not clean with cleanser.
•
If you require maintenance service, must be cleaned the instrument in advance to avoid pollution of hazardous substances, and to send back into original packing.
•
If the instrument will not use for a long time, please switch off and place in a dry, clean, room temperature and stable location.
11. Associated standards and
regulations
Construction in accordance with the following safety standards: EN 61010-1
UL 3101-1 CAN/CSA C22.2(1010-1) EN 61010-2-10
Construction in accordance with the following EMC standards: EN 61326-1
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12. Specifications
Items
Specifications
LCD digital
enhanced overhead
stirrer
LCD digital
overhead stirrer
LED digital
enhanced overhead
stirrer
LED digital
overhead stirrer
Max. stirring quantity (H2O) [L]
40 20 40 20
Motor rating input [W]
120 60 120 60
Motor rating output [ W]
100 50 100 50
Voltage [VAC]
100-240 100-240 100-240 100-240
Frequency [Hz]
50/60 50/60 50/60 50/60
Power [W]
130 70 130 70
Speed range [rpm]
50-2200 50-2200 50-2200 50-2200 Speed display accuracy [rpm]
±3 ±3 — —
Speed display
LCD LCD LED LED
Speed display accuracy [rpm]
±1 ±1 ±1 ±1
Max. torque [Ncm]
60 40 60 40
Max. viscosity [mPas]
50000 10000 50000 10000
Overload protection
LED light flash, auto LED light flash, auto LED light flash, LED light flash,
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Items
Specifications
LCD digital
enhanced overhead
stirrer
LCD digital
overhead stirrer
LED digital
enhanced overhead
stirrer
LED digital
overhead stirrer
stop stop auto stop auto stop
Motor protect
LED light flash, auto stop
LED light flash, auto stop
LED light flash, auto stop
LED light flash, auto stop
Chuck range diameter [mm]
0.5-10 0.5-10 0.5-10 0.5-10
Stand (dia. x l) [mm] 14 x 220 14 x 220 14 x 220 14 x 220
Dimension[W x H x D] [mm]
83 x 220 x 186 83 x 220 x 186 83 x 220 x 186 83 x 220 x 186
Weight [kg]
2.8 2.6 2.8 2.6
Protection class acc. to DIN/EN 60529
IP21 IP21 IP21 IP21
Temperature [℃]
5-40 5-40 5-40 5-40
Permission relative humidity [%]
80 80 80 80
RS232 interface Yes Yes No No
Table 2
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13. Ordering Informations
Accessories
18900131
(Le Laborantin - réf.702324)
Stand packing 2 (WxD: 200x315mm), including U-type basic, support holder (H: 780 mm) and fixing device
18900071
(Le Laborantin - réf.702325)
Crossed stirrer, shaft length 40cm,stirrer diameter 5cm, 316L stainless steel
18900072
(Le Laborantin - réf.702326)
Straight stirrer, shaft length 40cm,stirrer diameter 6cm, 316L stainless steel
18900073
(Le Laborantin - réf.702327)
Blade stirrer, shaft length 40cm,stirrer diameter 6.8cm, 316L stainless steel
18900074
(Le Laborantin - réf.702328)
Centrifugal stirrer, shaft length 40cm,stirrer diameter 9cm, 316L stainless steel
18900075
(Le Laborantin - réf.702329)
Crossed stirrer, shaft length 35cm,stirrer diameter 6.5cm, PTFE-coated
18900076
(Le Laborantin - réf.702330)
Straight stirrer, shaft length 35cm,stirrer diameter 7cm, PTFE-coated
18900077
(Le Laborantin - réf.702331)
Blade stirrer, shaft length 35cm,stirrer diameter 6.8cm, PTFE-coated
18900078
(Le Laborantin - réf.701575)
Centrifugal stirrer, shaft length 35cm,stirrer diameter 8.5cm, PTFE-coated
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