OWNERS MANUAL
Minikote EZ
652792
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CONTENTS
Section Index
Speci¿ cations ...........................................................................................................................1
Important Safeguards ...............................................................................................................2
General Diagrams ....................................................................................................................3 - 4
I. Unpacking .............................................................................................................................5
II. Information About Laminating Film .......................................................................................5
III. Operating
A. Control Panel ...............................................................................................................5
B. Loading Film: 1” Mandrel .............................................................................................6
C. Threading Film .............................................................................................................7
D. Laminating ...................................................................................................................8
E. Supply Roll Tension Adjustment ..................................................................................8 - 9
V. Maintaining the Minikote EZ
A. Care and Cleaning .......................................................................................................9
B. Speci¿ c Troubleshooting Guide ...................................................................................10
C. Removing a Wrap Around ...........................................................................................10 - 11
Appendix A
Replacing the Hand Held Cutter Blades ..........................................................................11
Exploded Diagram ....................................................................................................................12
Warranty ...................................................................................................................................13
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SPECIFICATIONS
Height .................................................................................. 15”
Width ................................................................................... 34”
Depth (with feed tray ) ......................................................... 20”
Net Weight ........................................................................... 66 lbs.
Shipping Weight .................................................................. 72 lbs.
Capacity............................................................................... 27”
Electrical .............................................................................. 120V AC, 60Hz, 1400w
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IMPORTANT SAFEGUARDS
• Read all the safety and operating instructions before connecting or using this unit.
• Retain this notice and the owners manual for future reference.
• Adhere to all warnings and operating instructions.
• Do not use this unit near water (e.g. near a bathtub, etc.)
• The wearing of ties or jewelry while operating a laminator may be hazardous to the operator.
• Warning: Do not touch hot surfaces such as heat shoes and heat rollers.
• This unit should be installed so that its location or position does not interfere with its proper ventilation.
For example, it should not be situated on a bed, sofa, rug or similar surface that may block the ventilation openings; or placed in a built-in installation, such as bookcase or cabinet or against the wall, that
may impede the À ow of air through its ventilation openings.
• This unit should be situated away from heat and air ventilation systems such as radiators, heat registers, stoves, etc.
• This unit should only be connected to a power supply outlet of the voltage, amperage and frequency
marked on its serial tag.
• For 120 volt machines the socket outlet shall be installed near the equipment and be easily
accessible.
• The power supply cord should be routed so that it is not likely to be walked upon or pinched, especially
near the plug, convenience receptacles, or where the cord exits from the unit.
• Unplug the machine during any machine repairs.
• Clean unit only as recommended in this instruction manual.
• Make sure to remove the Feed Table before reversing the machine!
• Care should be taken so that objects do not fall, and liquids are not spilled, into the enclosure through
any openings.
• Caution: The Cutter blade is extremely sharp. Please handle carefully and dispose of properly.
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GENERAL DIAGRAMS
The Minikote EZ, offers a reverse feature. They are designed to laminate a variety of materials using up
to 27” laminating ¿ lm. The Minikote EZ is capable of lamination from 1 to 9 feet per minute and can be
reversed by the push of a button. Tension Adjusting Knobs (L) are conveniently located on the Supply
Mandrels (K) on the right side panel for easy access. A Control Panel (G) is located on the Left Housing
(E), with a Motor Stop/Reverse switch (B), and a Heat On/Off Switch (A). The Feedtray (H) and Feed
A
B
C
Guide (I) provide a smooth, durable paper path and the Heat Guard (F) protects hands from hot surfaces
inside. TeÀ on coated Heat Shoes (J) minimize friction. The Cutter (D) cuts and trims your laminated docu-
ments and the Keyswitch (C) prevents unauthorized usage.
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GENERAL DIAGRAMS
D
M
F
E
N
JGHKLI
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I. Unpacking
I. Unpacking
II. Information About Laminating Film
III. Operating
A. Control Panel
Heat (A,M,N)
Motor (B)
Additional Features
Keyswitch
Remove the laminator from its box by grasping the housings and pulling up. Do not use rollers or shafts
as handles - this could cause damage. Choose a location for the laminator that is clean, well-lit and draft
free. Make sure it is not in the path of any fans, room air conditioners, or positioned too close to the wall.
The laminator comes to you ready to load the ¿ lm onto the supply mandrels, thread the ¿ lm through the
machine, and install the feedtable.
II. Information About Laminating Film
Laminating ¿ lm is made up of two layers: a glossy layer which gives the lamination its strength, clarity and
rigidity, and a dull or matte side which is heat activated and serves as the “glue” to bond the ¿ lm to the
product being laminated. Once heated, small amounts of the “glue” side can stick to the heat shoes and
rollers and must be periodically cleaned from the laminator.
Laminating ¿ lm is available in a variety of different lengths, and thicknesses. The Minikote EZ Laminator
is designed to use 1.5 mil (#150), and 3 mil (#300), ¿ lm thicknesses.
III. Operating
A. Control Panel
The control panel is located on the left side of the laminator. This panel is used to control the various
machine functions listed below.
Heat (A,M,N)
The temperature can be turned either “on” or “off” using the the heat switch (A) which is located on the
control panel. The heat can be controlled manually using the heat control knob (N) located on the left
housing (E). A thermostat (M) is also located on the left housing (E) and provides the current temperature
of the laminator. Note: depending on room conditions and desired set point, it will take between 20 and
30 minutes for the laminator to heat up to desired temperature.
Motor (B)
To stop the motor, press the “Stop/Reverse” switch in the “Stop” (nuetral) position. To start the motor,
press the “Stop/Reverse” switch in the “Fwd” location. To reverse the motor, press the “Stop/Reverse”
switch in the “Rev” location. The motor will remain in reverse as long as the button is depressed.
Additional Features
Keyswitch
The keyswitch (located just below the control panel) locks out the motor, allowing the machine to remain
heated; yet, preventing unauthorized usage when in the locked position.
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B. Loading Film: 1” Mandrel (K)
B. Loading Film: 1” Mandrel (K)
Unpack the upper and lower supply mandrels. The upper and lower mandrels are
different. The word “TOP” is stamped on
the shaft of the upper mandrel and the
word “LOW” is stamped on the shaft of the
lower mandrel. The ends of each mandrel
are also different. The “hanger” end ¿ ts in
the bracket on the left side of the laminator.
The “slot end” ¿ ts into the tension adjuster
on the right side.
Slide the ¿ lm roll onto the mandrel by rotat-
ing the mandrel in the opposite direction of
the gripper points, leaving equal lengths of
mandrel sticking out of each end. The ¿ lm
roll will slide over the gripper, which will
keep the roll from turning on the shaft.
LOW
TOP
Load the mandrel on the laminator by inserting the slot end of the mandrel into the
tension adjuster on the right side and then
lowering the hanger end into the bracket
on the left side.
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C. Threading the Film
C. Threading the Film
Do not mistake the reinforcing bar for the
idler roller
Make sure the glossy and dull sides of the ¿ lm
are as indicated in the diagram
Remove the feed tray and the heatguard. Thread the ¿ lm as
shown in the ¿ gure on the right. Pull the ¿ lm around the idler
rollers as shown.
idler roller.
are as indicated in the diagram. Position the threading board
Make sure the glossy and dull sides of the ¿ lm
Do not mistake the reinforcing bar for the
provided.
Turn power and keyswitch to on.
D
U
L
L
S
I
D
S
E
H
I
N
Y
S
I
D
E
E
D
I
S
L
L
U
D
E
D
I
S
Y
N
I
H
S
Start the motor by pressing the “Fwd” button. Feed the threading board and ¿ lm in
between the heat shoes. This will pull the
¿ lm through the rollers until it comes out
the back of the laminator.
Slide the top and bottom ¿ lm rolls from side
to side on the mandrels so that the ¿ lm is
perfectly aligned top and bottom (Note:
overlap will cause the ¿ lm to deposit resi-
due on the heat shoes and rollers, so this
procedure is critical). Replace feed tray
and heat guard.
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D. Laminating
D. Laminating
E. Supply Roll Tension Adjustment (L)
Note
After the machine is loaded with ¿ lm (see
B. Loading Film: 1” Mandrel) and threaded
(see C. Threading the Film), it is ready to
laminate. Ensure that the laminator has
reached the preset temperature. This will
be indicated by the ready light being illuminated. Place document on the feedtable
and align with the feedguide to assure
straight and even lamination. Start the motor with the “Fwd” button and if necessary,
adjust the supply roll tension (see E. Supply Roll Tension Adjustment). With both
hands, guide the document into the throat
of the laminator. While the document is
pulled into the laminating rollers, keep document À at on the feedtable while applying
a slight back pressure. As the document
exits the rear rollers, allow 3” to 6” of ¿ lm to
clear the rollers at the end of your document and turn the motor switch to stop. Using the hand held cutter, hold tension on the laminated document and slice through the ¿ lm to release the document. Multiple
documents can be run successfully if desired and cut at a later time.
E. Supply Roll Tension Adjustment (L)
Top and bottom supply rolls should have about the same tension. By turning the top roll with one hand,
and the bottom roll with the other hand, it can be determined if one of the rolls is tighter than the other.
Note: Too much tension can destroy ¿ lm,
documents, and damage the machine.
Adjust the tension to the minimum amount
required. Do this by loosening the tension
knobs until there is no tension on the ¿ lm.
With the machine threaded and at operating temperature, turn the motor switch to
forward. Tighten the adjusting knobs only
until the wrinkles in the ¿ lm are removed.
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Note
Note: As the diameter of the ¿ lm roll decreases, tension should be reduced.
up
down
Note
V. Maintaining the Minikote EZ
A. Care and Cleaning
Never
To increase tension, turn the adjusting knob clockwise. To decrease tension, turn the knob counterclockwise. If the tension is not equal top and bottom, the laminated product will curl. If the material curls
it comes out of the machine, the top roll is probably tighter than the bottom. If it curls
roll is probably tighter.
Note: Make sure the black disks are À at against the sidepanel. They should be rotating, both top and bot-
tom, while ¿ lm is feeding.
V. Maintaining the Minikote EZ
A. Care and Cleaning
In the normal course of operating the Minikote EZ, dirt and adhesive will accumulate on the heat shoes
and rubber rollers (Laminating produces static electricity which attracts airborne dust and dirt). Regular
inspection and cleaning will assure that this does not become a problem.
Never use hard, sharp, or abrasive items to clean the heat shoes. The shoes are coated with a non-stick
surface that could easily be damaged. Likewise, do not use sharp metallic objects or steel wool to clean
the rubber rollers. Any scratches, indentations, or marks left on the rollers will appear on the laminated
product.
To clean the shoes and rollers, use a clean, lint-free cloth. Some suggested solvents are Poly-Off®, rubbing alcohol(isopropyl), ¿ ngernail polish remover(with acetone), and Goof-Off® spray.
down, the bottom
up as
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B. Speci¿ c Troubleshooting Guide
B. Speci¿ c Troubleshooting Guide
C. Removing a “Wrap-Around”
Make sure to remove the Feed Table
before reversing the machine!
Wrinkles on Film (side to side)
Wrinkles on Film (lengthwise)
Plastic not bonding
Bubbles or Blisters
Impressions on product
Squeaking sounds
Film narrowing on shoes
Film wrinkling on shoes
Continuous blemish
Cloudy ¿ lm
“Orange Peel” Finish
Film sticks to rollers
Film sticks to shoes
Film won’t stay aligned
No seal on edges
Poor seal - one side only
Increase Heat
Worn, Dirty, Or
Decrease Heat
Increase Tension
Dirty Heat Shoes
On Supply Rolls
Damaged Rollers
Moist Or
Decrease Tension
Coated Product
On Supply Rolls
Diagram
Check Threading
C. Removing a “Wrap-Around”
A “wrap-around” occurs if the ¿ lm exiting
the rear rollers curls around one of them
causing the laminate to wind around the
roller.
If the wrap-around is not severe, simply
use the reverse feature and back the ¿ lm
out.
Make sure to remove the Feed Table
before reversing the machine!
For extreme wrap-arounds (i.e. when plastic and/or product have wrapped around
the rubber rollers several times) follow this
procedure:
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Shut the machine off!
Shut the machine off! Minikote EZs have set screws at both ends of each laminating and pull roller. With
Appendix A
Replacing the hand held Cutter Blades.
Caution: The cutter blade is extremely
sharp. Please handle carefully and dispose of properly
Caution: Do not over tighten screw
the use of a 3/32 hex key, loosen all four set screws on the pull rollers. Cut the plastic between the laminating and pull rollers, grab the loose end and pull. The rollers will rotate freely on the roll shafts and the
“wrap-around” will easily unwrap. Tighten all the set screws and rethread the ¿ lm.
Appendix A
Replacing the hand held Cutter Blades.
The hand held cutter blade can be replaced
by removing the small screw on the back of
the cutter, then removing the cutter back.
Caution: The cutter blade is extremely
sharp. Please handle carefully and dispose of properly. Remove and discard the
old blade. Re-install cutter back and screw.
Caution: Do not over tighten screw.
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EXPLODED VIEW
LEFT SIDE PANEL ELECTRONICS
EXPLODED VIEW
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LIMITED WARRANTY
Dealer, warrants to the original consumer purchaser that each new Minikote EZ Laminator which proves
defective in materials or workmanship within the applicable warranty period will be repaired or, at our
option, replaced without charge upon its return as outlined below. The applicable warranty shall be one
year from date of purchase. “Original consumer purchaser” means the purchaser who ¿ rst purchased the
product covered by this warranty other than for purpose of resale.
Liability for breach of any warranty express or implied shall be limited to the repair or replacement, at
dealer, option, of the defective item. Dealer shall not be liable for damages arising out of, or in connection with the use or performance of any product. Any implied warranty shall be limited in duration to the
duration of this warranty. Some states do not allow limitations on how long an implied warranty lasts for
the exclusion or limitation of consequential damages, so the above limitation may not apply to you.
There are no consumer serviceable parts in the Minikote EZ Laminator. If you require service under this
Warranty, contact your dealer to obtain Return Authorization (RA), pack the product in its original packaging (or request the same from Technical Service when requesting the RA), and include a description of
the malfunction and proof of date of purchase. Technical Service will arrange for the Minikote EZ Laminator to be picked up by a freight company. Failure to return in original packaging could void this warranty.
The Warranty extends to and is enforceable only by the original consumer purchaser, and only for the
period which the product remains in the possession of the original equipment purchaser. This Warranty
does not cover any defect or malfunction due to the use of faulty non- Minikote EZ Laminator materials,
unreasonable use or abuse of the machine, or failure to provide reasonable and necessary maintenance.
This Warranty gives you speci¿ c legal rights and you may have other rights, which vary, from state to
state.
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