DK2 POWER OPC566E ASSEMBLY GUIDE

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DETAIL K2 INC.
CHIPPER ASSEMBLY GUIDE MODEL: OPC566E 6 INCH KINETIC DRUM CHIPPER
DK2 POWER USA
4301 S Valley View Blvd STE 10-11
Las Vegas, NV 89103
1-702-331-5353
PARTS AND SERVICE 702-331-5353 OR WWW.DK2POWER.COM CONTACT US
DETAIL K2, INC.
1080 Clay Avenue Unit 2
Burlington, Ontario, Canada L7L0A1
6IN KINETIC DRUM CHIPPER
DK2 USA EAST
6245 Industrial Parkway
Whitehouse, OH 43571
OPC566E 6 INCH
KINETIC DRUM CHIPPER
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STEP 1:
Open and unpack all items. Leave lots of working space. Inspect all parts. The CHIPPER is shipped in a crate. Remove all sides before you begin.
NOTE: UPON INSPECTION OF PARTS IF YOU FIND ANY DAMAGE OR MISSING PARTS PLEASE CALL DK2 POWER AT 702-331-5353 OR CONTACT US VIA OUR WEBSITE WWW.DK2POWER.COM WE WILL REPLACE ANY MISSING PARTS TO YOU FREE
PLEASE DO NOT RETURN TO THE STORE
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STEP 2:
1. PREPARE TO INSTALL THE AXLE
2. Slide chipper body to hang off side of the crate as shown.
3. Have a helper tip the unit forward while you complete the next step.
Extend the unit off the crate
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STEP 3:
1. Tip the unit forward
2. Install the axle using the 2 bolts and hardware provided and tighten.
2 BOLTS AND NUTS
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STEP 4:
1. INSTALL THE WHEELS
2. Place 1 black spacer on the axle first
3. Install the wheel, washer, nut and pin.
4. Wheels should spin free.
5. Install end cap
6. Repeat for other wheel.
Spacer
Washer then Nut and Pin
End Cap
REV 2 – 3/6/2020
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STEP 5:
1. INSTALL FEED CHUTE
2. With a helper slide the feed chute hinge pins into place, close and latch.
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STEP 6
1. Holding the feed chute, lay the unit down as shown
2. Prepare to install the front hitch assembly.
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STEP 7
1. Install the front hitch assembly
2. Use 8 bolts and hardware provide and secure tightly
Use bolts provided both sides
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STEP 8
1. Install the articulated front wheel assembly
2. Use bolt and pin hardware provide and semi tight to allow assembly to raise and lower.
3. Raise and pin when towing
PIN
BOLT
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STEP 9
1. Install the TOW BAR
2. Use 2 bolts and hardware provide and secure tightly
3. Tip unit forward and lower to level
Use 2 bolts provided
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STEP 10
1. Install the Lower Chip Chute
2. Carefully remove the mounting hardware from the frame so as to NOT drop into the cutting chamber.
3. You can OPEN the door while removing the hardware to be safe. Then reclose the door to mount the chute.
4. Mount with 4 bolts and hardware provided.
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STEP 11
1. INSTALL THE TOP CHIP CHUTE.
2. Use 3 HAND BOLTS and hardware provide and secure tightly
3. PLACE THE NYLON WASHER BETWEEN THE METAL WASHER AND THE CHUTE AS SHOWN.
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STEP 12
1. Install the Safety shut-off bar
2. REMOVE THE PACKING NUT FROM THE BOLT AND DISCARD. IT WILL NOT BE NEEDED AND ONLY IS USED TO RETAIN THE MAIN HARDWARE DURING SHIPPING.
3. Install the 2 bolts and bar as shown.
4. Remove nut from spring bolt,
5. Install bar and replace the nut.
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STEP 13
1. Install the Battery
2. Use 2 bolts and hardware provide and secure tightly
3. Connect the wiring as shown.
4. Be carefull as to not touch your wrench to metal frame when installing the positive red wire.
Use 2 bolts provided
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Ref.No. Description Ref.No.2 Description3
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15
Rubber fixer strip Kill switch cover Return lever spring Rubber plate Emergency stop bar Bar fixture(left) M10 lock nut Infeed hopper Bar fixture(right) Seal cover(left) Infeed Damping Rubber Engine(recoil/electric start) Engine fixture plate Main-frame Spacer Ø35*Ø45*10
34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
Discharge(middle part) Discharge(top part) Spacer Ø21*Ø25*95 Fore-wheel fixture Wheel 4.10-4 Washer Ø16*Ø26*3 Screw M16*12 Dust cap M24*1.5 slotted nut
Wheel 16*8.0-7 Flange Rear wheel axle Bearing F207
Roller 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Kill switch Buckle Seal cover(right) Belt inner cover Discharge Damping Rubber Arch plate Front wheel frame Front wheel rotation frame M10 screw and nut M10 lock nut Axle cover Bearing 6204 M24*1.5 slot nut Tow bar Tow hitch
49 50 51 52 53 54 55 56 57 58 59 60 61 62 63
Blade
Frame-Switch cover
Anvil
Anvil fixture
Battery fixture
Battery box
Battery 12V20AH
Bearing cover
M10 nut
SpringØ20*Ø16*Ø2.0*135
Restore pole
Screw bolt
V-Belt 17*1143
Engine pulley
Roller Pulley 31 32 33
Chain Deflector Discharge(bottom part)
64 65 66
Belt cover
Fore-wheel fixing frame
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READ THE KOHLER ENGINE MANUAL SUPPLIED WITH YOUR UNIT FOR FULL ENGINE OPERATION, SAFETY, AND MAINTENANCE.
YOUR UNIT HAS A COMMERCIAL KOHLER ENGINE WITH A 3YR PARTS AND SERVICE WARRANTY. FOR WARRANTY IN YOUR AREA CONTACT THE NEAREST KOHLER DEALER.
VISIT WWW.KOHLERENGINES.COM FOR PARTS, SERVICE, MANUALS, AND DEALER LOCATIONS.
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OPERATION – BEFORE STARTING ENGINE
CLEAR AREA OF ALL PEOPLE AND PROPERTY THAT COULD BE DAMAGED. THINK SAFETY. THIS CHIPPER CAN CAUSE INJURY IF SAFETY IS NOT ENFORCED. ONLY ONE OPERATOR SHOULD WORK THIS UNIT. NEVER HAVE ANOTHER PERSON IN THE AREA OR IN FRONT OF THE CHIP EXIT CHUTE.
IF YOUR UNIT WILL NOT START –
1. CHECK THE OIL LEVEL. YOUR ENGINE HAS A LOW OIL SHUTOFF PROTECTION AND WILL NOT START IF LOW ON OIL.
2. MAKE SURE SPARK PLUG WIRE IS SEATED.
3. MOVE THE GAS LEVER ON TO THE RIGHT. LEFT POSITION IS OFF.
4. USE THE CHOKE IF NEED TO START IN COLD WEATHER.
5. CHECK YOUR GAS LEVEL
• DO NOT WEAR LOOSE FITTING CLOTHES THAT COULD GET STUCK IN THE RAM
• ONLY CHIP WOOD, NO METAL OR PLASTIC OR RUBBER. WOOD ONLY.
• CHILDREN SHOULD NOT RUN THIS EQUIPMENT
• STAY ALERT OF YOUR SURROUNDING AND PERSONS THAT COULD APEAR IN THE
AREA WHILE YOU ARE WORKING.
• LOAD TREES INTO FEED CHUTE. THIS IS A GRAVITY DRUM FEED CHIPPER. MOST
TREES UPTO 3 IN DIAMETER MAY FEED ON THEIR OWN HOWEVER LARGER DIA TREES SHOULD BE CONTROLED INTO THE CHIPPER. ALLOW TIME BETWEEN CUTS ON LARGER TREES FOR DRUM TO REGAIN RPM BEFORE THE NEXT CUT.
• IF ENGINE SPEED IS REDUCED WHEN CHIPPING ADJUST ROLLER SPEED.
• WEAR SAFETY GLASSES, GLOVES AND PROTECTIVE SHOES.
• OPERATE OUTDOORS ONLY – GAS FUMES ARE DEADLY INDOORS.
RUN ENGINE AT FULL RPM. ALLOW MACHINE TO REGAIN RPM BETWEEN CHIPPING. NEVER DISCONNECT SAFETY SWITCHES OR RUN WITH COVERS OPEN
RESPECT THE MACHINE- IT IS POWERFUL – BE SAFE IN YOUR OPERATION
TOW MACHINE SAFELY 25MPH MAX ON STREETS WITH D.O.T. APPROVED TIRES. LIFT THE FRONT ARTICULATED WHEELS AND PIN WHILE TOWING.
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PLEASE DO NOT RETURN TO THE STORE
YOU HAVE A 1 YEAR WARRANTY AND DK2 WILL REPLACE A DEFECTIVE PART FOR FREE
CALL US AT
WHAT IS COVERED
DK2 Inc. warrants to the original purchaser of any DK2 product that it will be free and clear of manufacturing defects in workmanship and materials under normal use and service for a period of one (1) year from the date of the original purchase. If within one (1) year from the original date of purchase this product fails due to defect in material or workmanship. DK2 POWER outdoor power equipment is 1-year parts only warranty no labor. Upon expiry of one (1) year, Detail K2 will have no further liability related to the product. Detail K2 does not authorize any party, including its authorized distributors or dealers, to offer any other warranty on behalf of Detail K2 Inc.
KOHLER ENGINES – KOHLER CH SERIES ENGINES COMMERCIAL 3 YR PARTS AND LABOR WARRANTY see your Kohler manual for specific warranty. DIESEL TRACTORS – Chassis component parts only, no labor, ENGINES – 1 YR KOHLER WARRANTY DK2 POWER OUTDOOR EQUIPMENT – 1-Year parts only, no labor.
THIS WARRANTY DOES NOT COVER OR APPLY TO: Damage to the product due to misuse, mishandling and abuse (b) Improper installation, maintenance and storage (c) Expendable parts such as nuts and bolts, pins and springs, wiring and switch components, hydraulic hoses and fittings, cutting teeth, cutting chains, cutting blades, throttles, belts and tires. (d) Normal wear and tear (e) Consequential damage & incidental damages such as damage to persons or property
702-331-5353
FOR FAST WARRANTY PARTS AND QUESTIONS
PROCEDURE FOR OBTAINING AN RETURN AUTHORIZATION
Within the one (1) year warranty period, the purchaser of the product must notify DK2 of the claimed defect and provide proof of original purchase. At this time the validity of the claim will be determined, and if approved replacement parts will be issued. No returned product will be accepted under warranty unless accompanied by an RGA# issued by Detail K2 Inc.
RESOLUTION FOR A DEFECTIVE PRODUCT
DK2 POWER – Tractors, Chippers, Stump Grinders, Log Splitters, and Outdoor Power Equipment. Call DK2 at 702-331-5353 in Las Vegas between 8am-4pm M-F Pacific Time.
REV 1 – 9-19-2019
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