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CHIPPER ASSEMBLY GUIDE
MODEL: OPC504 and OPC506
4 and 6 INCH COMMERCIAL CHIPPER
DETAIL K2 INC.
DK2 POWER USA
4301 S Valley View Blvd STE 10-11
Las Vegas, NV 89103
1-702-331-5353
SWING CHUTES
TOWABLE
KOHLER ENGINE
COMMERCIAL CHIPPER
REV 1 – 1-25-19
DETAIL K2, INC.
1080 Clay Avenue Unit 2
Burlington, Ontario, Canada L7L0A1
DK2 USA EAST
6245 Industrial Parkway
Whitehouse, OH 43571
TOLL FREE 1-888-277-6960 EMAIL – [email protected]
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STEP 1: CHECK THE PACKING
Open and unpack all items. Leave lots of working space.
Inspect all parts.
The Chipper is shipped in a crate. Leave the sides folded
down and use as your work space.
NOTE: UPON INSPECTION OF PARTS IF YOU FIND ANY DAMAGE OR MISSING
PARTS PLEASE CALL DK2 POWER AT 702-331-3535 OR CONTACT US VIA
OUR WEBSITE WWW.DK2POWER.COM
WE WILL REPLACE ANY DAMAGED or MISSING PARTS TO YOU FREE
PLEASE DO NOT RETURN TO THE STORE
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STEP 2:
1. Remove all hardware from axle.
2. Install 2 wheels with washers, nuts, cotter pins and caps.
3. Your chipper tires are DOT approved and you can tow on
the road. Safely tow at 25 mph max is recommended.
4. The extended axle is standard and adds stability on hills and
corner turns when towing.
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STEP 3:
1. Place rear wheel axle assembly on Chipper using supplied
bolts and install both wheels.
2. Install the bolts from the OUTSIDE with the nuts on INSIDE.
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STEP 4: INSTALL THE TOWBAR AND STAND ASSEMBLY
1. INSTALL THE TOW BAR HITCH USING 4 BOLTS. PLACE BOLTS
FROM OUTSIDE AND PLACE NUTS ON INSIDE.
2. ASSEMBLE TOW STAND AND INSERT THE HITCH PIN
3. INSERT TOW BAR AND SECURE WITH TOW BAR SCREW LOCK
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STEP 5: INSTALL CHIP CHUTE
1. INSTALL CHIP CHUTE ON BARN HINGES. SWING CHUTE
CLOSED AND LOCK IT.
2. A RUBBER MALLET MAY BE USED IF NEEDED TO SET THE
BARN HINGE PINS INTO THE MATING HINGES FOR THE FIRST
TIME INSTALL.
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STEP 6: INSTALL CHIP CHUTE DEFLECTOR
1. Install the Chip Chute Directional Deflector and tighten the
locking handles.
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STEP 7: INSTALL FEED CHUTE
1. Install the feed chute on the 2 hinges. To seat the hinge pins
for the first time a rubber mallet may be used to tap the
pins into the hinges. These are tight fitting to reduce
vibration noise.
2. Close the Chute and latch it.
3. Plug the safety key shut off wire connectors together.
CONNECT WIRING CONNECTORS
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STEP 8:
READ THE KOHLER ENGINE MANUAL SUPPLIED WITH YOUR
UNIT FOR FULL ENGINE OPERATION, SAFETY, AND
MAINTENANCE.
1
ON/OFF KEY LOCK
2
GAS
– USE MID GRADE OR HIGHER
3
CHOKE
– LEFT IS ON / RIGHT IS OFF (RUN POSITION)
4
GAS ON/OFF SWITCH
– LEFT IS OFF / RIGHT IS ON
5
THROTTLE
– RABBIT FAST / TURTLE SLOW
6
PULL STARTER
– PULL TIGHT- THEN PULL START
7
OIL
– FILL TO MARK 10W30, WILL NOT START IF OIL IS
LOW, HAS LOW OIL SHUTOFF PROTECTION. 2 YELLOW
CAPS ARE OIL FILL CAPS. USE EITHER ONE TO FILL OIL.
3
2
6
4
7
5
1
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Your Chipper is equipped with dual REVERSABLE cutting blades.
1. Turn engine key off, remove key and unplug the spark plug.
2. Open the large feed chute
3. Before removing the bolts that mount the blades place
paper towels in the area opening between the drum and
the drum housing. This will prevent bolts from dropping
into the drum housing.
4. Remove the first 4 bolts.
5. Before removing the last bolt be sure to support the blade
from sliding down into the drum. More paper towels or a
shop towel does a good job.
6. Remove the blade, reverse it to the new sharp edge and
reinstall it. Use only DK2 POWER OEM blades.
7. Use Loctite on the bolt threads when replacing bolts.
8. Use the supplied T-Handle tool to remove and replace bolts
9. Wear protective gloves, the blades are very sharp.
10. Remove the paper towels, any paper left in the chipper will
be cut up on the next running operation.
3
5
6
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No.
Specification
No.
Specification
1
feed hopper
38
Hexagonal slotted thin nutM24*1.5
2
outlet hopper
39
washer
⌀
25*⌀47.5*3.0
3
support foot
40
DOT Tire
4
tow bar connecting part
41
pin
⌀
4.0X40
5
wheel axle
42
boltM10*80
6
crush house
43
washer
⌀
10*⌀22*2.2
7
tool box cover
44
rubber
8
M8 locknut
45
boltM8*65
9
⌀
8lockwasher
46
buckle
10
washer
⌀8*⌀
16*1.6
47
chain
11
plate for protection sheet
48
boltM10*90
12
protection sheet
49
tow bar
13
hexagon headed boltM8X25
50
hitch trailer
14
key switch
51
Square latch
15
pipe plug
52
M10 knob
16
wire
53
blade gap adjusting plate
17
belt
54
feeding helper plate
18
Spacer sleeve
⌀9*⌀
14*44
55
engine wire
19
Belt cover accessory plate
56
engine plate
20
boltM8*60
57
key
21
engine pulley
58
Spacer sleeve
⌀
26*⌀35*15
22
washer
⌀
10*⌀40*3.0
59
engine
23
bolt3/8
-24UNF-25
60
knob
24
belt cover
61
outlet hopper adjusting plate
25
boltM8*16
62
upper part of outlet hopper
26
boltM10X25
63
bolt M6*16
27
washer
⌀
10*⌀40*3.0
64⌀6lockwasher
28
rotor pulley
65
clip
29
M10locknut
66
bearing cap
30
⌀
10lockwasher
67
B shaft ring
⌀
30
31
Spacer sleeve
⌀
11*⌀20*17
68
Inside hexagonal cylindrical head screwM6*90
32
key69M6locknut
33
Mounted Bearings
70
boltM5*16
34
steel plate for Mounted Bearing
71
clip
35
rotor
72
washer
⌀5*⌀
10*1.0
36
blade
73⌀5lockwasher
37
blade bolt
74
M5locknut
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OPERATION – BEFORE TURNING KEY AND PULL STARTING ENGINE
CLEAR AREA OF ALL PEOPLE AND PROPERTY THAT COULD BE DAMAGED.
THINK SAFETY. CHIPS ARE FLYING PROJECTILES AND CAN CAUSE INJURY.
CHECK BOTH CHUTES AND MAKE SURE THEY ARE CLOSED AND LOCKED.
WEAR SAFETY GLASSES, HEARING PROTECTION, AND GLOVES
DO NOT WEAR LOOSE FITTING CLOTHES THAT COULD GET STUCK IN THE
CHIPPER
ONLY CHIP WOOD, NO METAL OR PLASTIC.
CHILDREN SHOULD NOT RUN THIS EQUIPMENT
STAY ALERT OF YOUR SURROUNDING AND PERSONS THAT COULD APEAR IN
THE CHIP PATH WHILE YOU ARE WORKING.
FEED LARGE DIA TREES SLOWLY INTO THE CUTTING DRUM ALLOWING THE
DRUM TO REGAIN RPM AND CUTTING SPEED BETWEEN CUTS.
RUN ALL CONTENTS IN THE HOPPER THROUGH THE MACHINE BEFORE
SHUTTING ENGINE OFF TO PREVENT LOOSE WOOD FROM LOGING
BETWEEN BLADES JAMMING DRUM BEFORE YOUR NEXT ENGINE START UP.
REMOVE SMALL SIDE COVER WITH 2 NUTS AND TURN DRUM
COUNTERCLOCKWISE TO FREE UP WOOD STUCK IN THE BLADE.
NEVER RUN CHIPPER WITH CHUTES OPEN. RUNNING A MACHINE WITH
CHUTES OPEN CAN CAUSE INJURY OR DEATH.
READ AND OBEY ALL WARNING LABELS ON THIS MACHINE.
TOW THE MACHINE 25 MPH MAX.
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WHAT IS COVERED
DK2 Inc. warrants to the original purchaser of any DK2 product that it will be free and clear of manufacturing
defects in workmanship and materials under normal use and service for a period of one (1) year from the
date of the original purchase.
If within one (1) year from the original date of purchase this product fails due to defect in material or
workmanship, Detail K2 will repair, replace, or supply any defective part at our option for DK2 trailer
products. DK2 POWER outdoor power equipment is 1-year parts only warranty no labor.
Upon expiry of one (1) year, Detail K2 will have no further liability related to the product. Detail K2 does not
authorize any party, including its authorized distributors or dealers, to offer any other warranty on behalf of
Detail K2 Inc.
KOHLER ENGINES – KOHLER CH SERIES ENGINES COMMERCIAL 3 YR PARTS AND LABOR WARRANTY
KOHLER ENGINES – KOHLER SH SERIES ENGINES RESIDENTIAL 2 YR PARTS AND LABOR WARRANTY
see your Kohler manual for specific warranty.
DIESEL TRACTORS – Chassis component parts only, no labor, ENGINES – 1 YR KOHLER WARRANTY
3PT EQUIPMENT – 1-YEAR parts only, Gearbox drive unit 3-year warranty parts only.
DK2 POWER OUTDOOR EQUIPMENT – 1-Year parts only, no labor. 3-year commercial Kohler warranty.
THIS WARRANTY DOES NOT COVER OR APPLY TO:
Damage to the product due to misuse, mishandling and abuse
(b) Improper installation, maintenance and storage
(c) Expendable parts such as nuts and bolts, pins and springs, wiring and switch components, hydraulic
hoses and fittings, cutting teeth, cutting chains, cutting blades, throttles, belts and tires.
(d) Normal wear and tear
(e) Consequential damage & incidental damages such as damage to persons or property
PROCEDURE FOR OBTAINING AN RETURN AUTHORIZATION
Within the one (1) year warranty period, the purchaser of the product must notify DK2 of the claimed defect
and provide proof of original purchase. At this time the validity of the claim will be determined, and if
approved replacement parts will be issued.
A Return Goods Authorization Number (RGA) will be issued if approved for DK2 Automotive products. No
returned product will be accepted under warranty unless accompanied by an RGA# issued by Detail K2 Inc.
RESOLUTION FOR A DEFECTIVE PRODUCT
DK2 POWER – Tractors, Chippers, Stump Grinders, Log Splitters, 3pt, and Outdoor Power Equipment.
Call DK2 at 702-331-5353 in Las Vegas between 8am-4pm M-F Pacific Time.
DK2 Snow, Trailer, Rack and Winch Products.
Call DK2 at 888-277-6960 in Burlington Canada between 8am-4pm M-F Eastern Time.
PLEASE DO NOT RETURN TO THE STORE
YOU HAVE A 1 YEAR WARRANTY AND DK2 WILL REPLACE A DEFECTIVE PART FOR FREE
CALL US AT 702-331-5353 FOR FAST WARRANTY PARTS AND QUESTIONS
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