Dixon CE RAM, ZTR RAM 44, ZTR RAM 50, 968999633, 968999634 Operator's Manual
Set-Up Instructions
for CE RAM Models
Setup
Uncrate machine.
ROPS Assembly
(Roll Over Protection System)
ROPS Assembly Components
1 - Top Loop
1 - Left Side Post
1 - Right Side Post
1 - Hardware Bag
2 - 1/2’’ Latch Pins w/lanyard
6 - 1/2C x 3 1/4’’ Cap screws
6 - 1/2C Centerlock Nuts
2 - Knobs
(all hardware Grade 5).
1. Remove roll bar and parts bag from the box.
2. Install roll bar side posts.
a. Locate the LEFT and RIGHT side posts.
b. Slide the left side post into the left side
receiver on the frame, do the same on
the right side.
c. Using 1/2C x 3 1/4 cap screws, two per
post, align the holes in the side post with
the frame receiver.
d. Install the 1/2C centerlock nuts finger tight
to the side post bolts.
3. Install roll bar top loop.
a. Align the holes of the top loop with the left
and right side posts.
b. Slide the latch pins through the front hole
on the left and right side to connect the
top loop to the side posts. Secure with
the hairpin.
PART NO. 539 130502 REV. IR (01/25/07)
c. Using 1/2C x 3 1/4 cap screws through
the rear hole on the left and right side.
d. Install the 1/2C centerlock nuts finger
tight.
4. Torque all 1/2’’ hardware to 80 ft./lbs. (110 N•m).
5. Install and tighten knobs against the side
post.
1
3
4
5
7
5
4
1. Latch Pin
2. Top Loop
3. Knob
4 1/2C x 3 1/4 Cap Screws
5. 1/2C Centerlock Nuts
6. Right Side Post
7. Left Side Post
2
6
1
Tires
Mount rear drive wheels using the lug nuts installed
on the hubs.
Check the tire pressure in all four tires. All tires
should be 15 psi.
Control Arms
Remove top bolt in control arm and loosen bottom bolt, rotate the control levers to the upright
position. Align the levers so they are even in the
neutral position. Reinstall hardware and tighten.
FIG - 1
Seat Install
1. Remove seat assembly from the crate.
2. Remove the four 5/16C nyloc nuts or 5/16C
studded knobs from the bottom of the seat.
Retain for use later.
3. Align the seat bottom with the holes in the seat
frame. Place seat on top of the seat frame
and secure with the four nuts or knobs removed in step 2.
4. Connect the wire harness from the seat to the
frame harness.
5. Install armrests to seat. Hardware and armrests are in the plastic bag.
1
2
1. Motion Control Lever
2. Control Arm
FIG - 1
2
1
Engine Oil
Check engine oil with dip stick. Add if needed per
the engine manufacturer’s specifications. See engine manual for oil type and filling specifications.
FIG - 2
Loosen the discharge chute slightly and lower into
position. Chute should be snug but still pivot freely.
Discharge Chute
If discharge chute is not assembled to the cutting
deck follow the instructions below.
1. Hook the spring end over the discharge chute
and align the internal diameter of the spring
with the holes in the chute.
2. Align the chute and spring with the tabs on the
cutting deck. Rotate the spring end counterclockwise so it rests on top of the cutting deck.
3. Slide the clevis pin with a 5/16 washer through
the holes of the chute, deck and spring.
4. Secure clevis pin with 5/16 washer and cotter
pin.
5. If assembled properly the chute should be
spring loaded in the down position. FIG - 3
1. Operating Range
2. “F” Full Mark
FIG - 2
1
4
5
1. Discharge Chute
2. 5/16 Washer
3. Clevis Pin
4. 1/2 X 3/4 Cotter Pin
5. Spring
FIG - 3
2
3
2
Adjusting the Mower Deck
WARNING!
Before performing any service or adjustment check list:
1. Engage the parking brake.
2. Place the blade-switch in the disengaged position.
3. Turn ignition switch to “OFF” position and remove the key.
4. Make sure the blades and all moving parts have completely stopped.
5. Disconnect the spark plug wire from all spark plugs and place the wire where it
cannot come in contact with the plug.
Deck Leveling
1. Position the mower on a level, hard surface.
2. Check the pressure in all four tires. See
“Technical Data” section in the Operator’s
Manual.
3. Set deck cutting height at 4’’.
4. Rotate blades to align front to back.
5. Measure front blade tip,should be 4’’ from
ground. If not turn locknut on top of front
eyebolt until measurement is achieved.
Check blade tip at front on opposite front
blade. Adjust locknut on front eyebolt as
necessary.
6. Check rear blade measurement, should be
4 1/4’’ from ground. If not turn locknut on top
of rear eyebolt to achieve measurement.
Repeat procedure on opposite side.
8. If deck leveling cannot be achieved call
Technical Support at toll free number 1-866729-5123.
WARNING!
Blades are sharp. Protect your
hands with gloves and/or wrap
blades with a heavy cloth when
handling.
3
4
1. Front Eyebolt
2. Front Locknut
3. Rear Locknut
4. Rear Eyebolt
Leveling mower deck
2
1
8011-601-1
3
Tracking
6.0
1. Tracking adjustment is accomplished using
the tracking bolts. The tracking bolts act as a
limiting device for the motion control levers
when in the full-forward position.
2. Start by loosening jam nut on right tracking
bolt. Back the tracking bolt out until flush with
nut.
3. Loosen tracking bolts and back out until flush
with nut.
4. Move unit to an open unobstructed area
such as an empty parking lot or open field for
tracking adjustment.
5. Test operate unit by driving it at full throttle
and full forward position on both motion
control levers. Gradually turn in the tracking
bolt on the right hand side until the unit
noticeably starts drifting right.
6. Stop the unit and tighten right jam nut in this
position.
7. Restart the unit and drive forward at full
throttle with both motion control levers in full
forward position. Gradually turn in the
tracking bolt (left side) until unit tracks
straight.
8. Stop the unit and tighten left jam nut in this
position.
5.0
4.5
Tracking bolt
6.0
5.5
4
RAM 44, 26 B&S/968999633,
RAM 50, 26 B&S/968999634
Operator's manual
Please read the operator’s manual carefully and make sure
you understand the instructions before using the machine.
English
OPERATOR’S MANUAL
Contents
Contents...................................................................1
Introduction .............................................................3
Congratulations....................................................3
General ................................................................3
Driving and Transport on Public Roads ...............3
Towing .................................................................3
Operating .............................................................3
Good Service .......................................................4
Manufacturing Number ........................................4
Symbols and Decals ...............................................5
Safety Instructions..................................................7
General Operation ...............................................7
Personal Safety Equipment .................................9
Slope Operation ...................................................9
Children..............................................................10
Maintenance ......................................................11
Transport............................................................14
Customer responsibilities...................................15
Controls .................................................................16
Control Locations ...............................................16
1. Parking Brake ................................................17
2. Motion Control Levers....................................17
3. Fuel Shut Off Valve........................................18
4. Seat adjustment knobs ..................................18
5. Refueling........................................................19
6. By pass linkage..............................................20
7. Fuses .............................................................20
8. Hour Meter .....................................................21
9. Choke Control ................................................21
10. Ignition Switch..............................................21
11. Throttle Control ............................................22
12. Blade switch.................................................22
13. Cutting height pedal .....................................23
Accessories........................................................23
Operation ...............................................................24
Training ..............................................................24
Before Starting ...................................................25
Starting the Engine ............................................25
To start an engine with a weak battery ..............29
Running..............................................................30
Operating on hills ...............................................31
Mowing Tips.......................................................32
Stopping the Engine...........................................33
Moving by Hand .................................................34
Maintenance ......................................................... 35
Maintenance Schedule...................................... 35
Battery............................................................... 37
Ignition System.................................................. 38
Checking the Safety System ............................. 39
Checking the Engine's Cooling Air Intake ......... 40
Checking and Adjusting the Throttle Cable....... 40
Checking and Adjusting the Choke Cable......... 40
Replacing the Air Filter...................................... 41
Replacing the Fuel Filter ................................... 43
Checking the Fuel Pump’s Air Filter.................. 43
Checking Tire Pressures................................... 43
Checking the Parking Brake.............................. 44
Checking the V-belts ......................................... 44
Deck belt ........................................................... 44
IZT belt .............................................................. 45
Checking the Blades ......................................... 47
Adjusting the Mower Deck ................................ 49
Cleaning and Washing ...................................... 51
Caster Wheels................................................... 51
Hardware........................................................... 51
Parking brake .................................................... 52
Tracking adjustment.......................................... 52
Lubrication............................................................ 53
Lubrication Schedule......................................... 53
General ............................................................. 53
Lubricating the Cables ...................................... 54
Lubricating in Accordance with the Lubrication
Schedule ........................................................... 54
Trouble Shooting Guide ...................................... 60
Storage.................................................................. 63
Winter Storage .................................................. 63
Service .............................................................. 63
Wiring diagram ..................................................... 64
Technical Data...................................................... 65
Accessories....................................................... 67
Torque Specifications........................................ 67
Conformity Certificates........................................ 68
USA requirements............................................. 68
CE requirement ................................................. 68
Service Journal .................................................... 69
Delivery Service ................................................ 69
After the First 5-8 Hours.................................... 70
25-Hour Service ................................................ 71
50-Hour Service ................................................ 72
100-Hour Service .............................................. 73
300-Hour Service .............................................. 74
At Least Once Each Year.................................. 75
English-1
WARNING!
Failure to follow cautious operating practices can result in serious injury to the
operator or other persons. The owner must understand these instructions, and must
allow only trained persons who understand these instructions to operate the mower.
Each person operating the mower must be of sound mind and body and must not be
under the influence of any mind altering substance.
English-2
INTRODUCTION
Introduction
Congratulations
Thank you for purchasing a Dixon ride-on mower. This machine is built for the greatest efficiency and rapid
mowing primarily of large areas. Controls in one place and a hydrostatic transmission regulated by steering
controls also contribute to the machine’s performance.
This manual is a valuable document. Read the manual carefully before using or servicing the machine.
Following the instructions (use, service, maintenance, etc.) by all who operate this machine can
considerably increase the lifespan of your machine and even increase its resale value. It is also very
important to follow the instructions for the safety of you and others.
If you sell your machine, be sure to give the operator’s manual to the new owner.
The final chapter of this operator’s manual comprises a Service Journal. Ensure that service and repair
work is documented. A well kept service journal reduces service costs for the season-based maintenance
and affects the machine’s resale value. Please contact your dealer for more information. Take the
operator’s manual along when the machine is left to the workshop for service.
General
In this operator’s manual, left and right, backward and forward are used in relation to the machine’s normal
driving direction.
Continuous dedication to improve our products require that specifications and design are subject to change
without notice.
Driving and Transport on Public Roads
Check applicable road traffic regulations before transporting on public roads. If the machine is transported,
you must always use approved fastening equipment and ensure that the machine is well anchored. DO
NOT operate this machine on public roadways.
Towing
Do not tow this machine, it may cause damage to the drive system.
Do not tow any trailers, etc with this mower. They may jackknife or overturn causing damage to the mower
and possibly serious injury to the operator.
Operating
This machine is constructed only for mowing grass on lawns and other free and even ground without
obstacles such as stones, tree stubs, etc. The machine can also be used for other tasks when equipped
with special accessories provided by the manufacturer, for which the operating instructions are provided in
conjunction with delivery. All other types of use are incorrect. The manufacturer’s directions concerning
operation, maintenance, and repairs must be carefully followed.
Lawnmowers and all power equipment, can be potentially dangerous if used improperly. Safety requires
good judgement, careful use in accordance with these instructions and common sense.
The machine must only be operated, maintained, and repaired by persons that are familiar with the
machine’s special characteristics and who are well versed in the safety instructions. Use only approved
repair parts to maintain this machine.
Accident prevention regulations, other general safety regulations, occupational safety rules, and traffic
regulations must be followed without fail.
Unauthorized modifications to the design of the machine may absolve the manufacturer from liability for
any resulting personal injury or property damage.
English-3
INTRODUCTION
Good Service
Dixon’s products are sold all over the world and only in specialized retail stores with complete service. This
ensures that you as a customer receive only the best support and service. Before the product is delivered,
the machine has, for example, been inspected and adjusted by your retailer, see the certificate in the
Service Journal in this operator’s manual.
When you need spare parts or support in service questions, warranty issues, etc., please consult
the following professional:
This Operator’s Manual belongs to the
machine with manufacturing number:
Engine Transmission
Manufacturing Number
The machine’s manufacturing number can be found on the printed plate affixed to the left in the engine
compartment. Stated on the plate, from the top are:
• The machine’s type designation (I.D.).
• The manufacturer's type number (Model).
• The machine’s serial number (Serial no.)
Please state the type designation and serial number when ordering spare parts.
The engine’s manufacturing number is stamped on one of the valve covers.
The plate states:
• The engine’s model.
• The engine’s type.
•Code
Please state these when ordering spare parts.
The Hydro Drive IZ gears have a barcode decal affixed to the rear of the gears.
English-4
SYMBOLS AND DECALS
Symbols and Decals
These symbols are found on the machine and in the operator’s manual.
Study them carefully so that you know what they mean.
WARNING!
Xxxxxxx xxxx xxxxxxxx xxx x
Xxxxx xxxxxx xx.
xx xxxxxxxx xxxxx xxx xx.
Used in this publication to notify the reader of a risk of personal injury or death, particularly if the reader
does not follow instructions given in the manual.
IMPORTANT INFORMATION
Xxxxxxx xxxx xxxxxxxx xxx xxx
xxxx xxxxxx xx.
Used in this publication to notify the reader of a risk of material damage, particularly if the reader does not
follow instructions given in the manual. Used also when there is a potential for misuse or misassembly.
FuelChokeSlowFastNeutralReverse
Warning!
and flammable
Use protective glasses
Parking brake
Use protective gloves
CE conformity
marking. Only for
European market
Warning! Rotating
blades, keep away from
the discharge deck
Do not stand hereBattery acid is corrosive, explosive,
Noise emissions to the surroundings
in accordance with the European
Union’s directive. The machine’s
emission is stated in the chapter
TECHNICAL DATA and on the decals.
Only machines for European
market
Do not touch rotating
parts
English-5
SYMBOLS AND DECALS
Read
Operator´s
Manual.
Whole
body
exposure
to thrown
objects.
Shut off engine
& remove key
before
performing any
maintenance or
repair work.
Severing
of fingers
& toes.
Keep a safe
distance from
the machine.
Do not open
or remove
safety
shields while
engine is
running.
Use on
slopes no
greater
than 10°.
Careful
backing up,
watch for
other people.
No
passengers
Careful going
forward,
watch for
other people.
Moving sharp blades
under cover
English-6
SAFETY INSTRUCTIONS
Safety Instructions
These instructions are for your safety. Read them carefully.
WARNING!
This symbol means that important safety instructions need to be emphasized. It
concerns your safety.
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND
THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD
RESULT IN SERIOUS INJURY OR DEATH.
General Operation
• Read, understand, and follow all
instructions on the machine and in the
manual before starting.
• Do not put hands or feet near rotating
parts or under the machine. Keep clear
of the discharge opening at all times.
• Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
• Clear the area of objects such as rocks,
toys, wire, etc., which could be picked up
and thrown by the blades.
• Be sure the area is clear of bystanders
and pets before operating. Stop machine
if anyone enters the area.
• Never carry passengers. The machine is
only intended for use by one person.
• Do not mow in reverse unless absolutely
necessary. Always look down and behind
before and while backing.
• Never direct discharged material toward
anyone. Avoid discharging material
against a wall or obstruction. Material
may ricochet back toward the operator.
Stop the blades when crossing gravel
surfaces.
• Do not operate machine without the
entire grass catcher, discharge guard, or
other safety devices in place and working
• Slow down before turning.
8011-512
Read the operator’s manual before starting the
machine
8011-513
Clear the area of objects before mowing
• Never leave a running machine
unattended. Always turn off blades, set
parking brake, stop engine, and remove
keys before dismounting.
8011-520
Never take passengers
English-7
SAFETY INSTRUCTIONS
• Disengage blades when not mowing.
Shut off engine and wait for all parts to
come to a complete stop before cleaning
the machine, removing the grass
catcher, or unclogging the discharge
guard.
• Operate machine only in daylight or good
artificial light.
• Do not operate the machine while under
the influence of alcohol or drugs.
• Watch for traffic when operating near or
crossing roadways.
• Use extra care when loading or
unloading the machine into a trailer or
truck.
• Always wear eye protection when
operating machine.
• Data indicates that operators, age 60
years and above, are involved in a large
percentage of riding mower-related
injuries. These operators should
evaluate their ability to operate the riding
mower safely enough to protect
themselves and others from serious
injury.
• Follow the manufacturer’s
recommendation for wheel weights or
counterweights.
• Never allow children or other persons not
trained in the use of the machine to use
or service it. Local laws may regulate the
age of the user. Anyone who operates
this machine should first read and
understand this Operator’s Manual.
WARNING!
Engine exhaust and certain
vehicle components contain
or emit chemicals considered
to cause cancer, birth defects,
or other reproductive system
damage. The engine exhaust
contains carbon monoxide,
which is a odorless, colorless,
poisonous gas. Do not use the
machine in enclosed spaces.
• Keep machine free of grass, leaves or
other debris build-up which can touch hot
exhaust / engine part and burn. Do not
allow the mower deck to plow leaves or
other debris which can cause build-up to
occur. Clean any oil or fuel spillage
before operating or storing the machine.
Allow machine to cool before storage.
English-8
SAFETY INSTRUCTIONS
Personal Safety Equipment
WARNING!
When using the machine, approved personal protective equipment (shown in
illustrations) shall be used. Personal protective equipment cannot eliminate
the risk of injury but it will reduce the degree of injury if an accident does
happen. Ask your retailer for help in choosing the right equipment.
• Make sure that you have first aid equipment
close at hand when using the machine.
• Never use the machine when barefoot.
Always wear protective shoes or boots,
preferably with steel toecaps.
• Always wear approved protective glasses
or a full visor when assembling or driving.
• Always wear gloves when handling the
blades.
• Never wear loose clothing that can get caught
in moving parts.
• Use ear protectors to avoid damage to
hearing.
8011-670
Personal protective equipment
Slope Operation
Slopes are a major factor related to loss of
control and tip-over accidents, which can
result in severe injury or death. Operation on
all slopes requires extra caution. If you
cannot back up the slope or if you feel uneasy
on it, do not mow it.
• Mow up and down slopes (10 degrees
maximium), not across.
• Watch for holes, ruts, bumps, rocks, or
other hidden objects. Uneven terrain
could overturn the machine. Tall grass
can hide obstacles.
• Choose a low ground speed so that you
will not have to stop while on the slope.
• Do not mow on wet grass. Tires may lose
traction.
• Avoid starting, stopping, or turning on a
slope. If the tires lose traction, disengage
the blades and proceed slowly straight
down the slope.
Mow up and down, not side-to-side
WARNING !
not drive up or down hills
Do
with slopes greater than 10
degrees. And do not drive
across any slopes.
6003-004
• Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction, which
could cause the machine to roll over.
English-9
SAFETY INSTRUCTIONS
• Use extra care while operating machine
with grass catchers or other attachments;
they can affect the stability of the
machine. Do not use on steep slopes.
• Do not try to stabilize the machine by
putting your foot on the ground.
• Do not mow near drop-offs, ditches, or
embankments. The machine could
suddenly roll over if a wheel is over the
edge or if the edge caves in.
• Do not make any sudden changes in
speed or direction
• Take special care if attachments are
fitted that can change the stability of the
machine.
Children
Tragic accidents can occur if the operator is
not alert to the presence of children. Children
are often attracted to the machine and the
mowing activity. Never assume that children
will remain where you last saw them.
8011-519
Be extra cautious when driving on slopes
• Keep children out of the mowing area
and in the watchful care of a responsible
adult other than the operator.
• Be alert and turn machine off if a child
enters the area.
• Before and while backing, look behind
and down for children.
• Never carry children, even with the
blades shut off. They may fall off and be
seriously injured or interfere with safe
machine operation. Children who have
been given rides in the past may
suddenly appear in the mowing area for
another ride and be run over or backed
over by the machine.
• Never allow children to operate the
machine.
• Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may block your view of a child.
8011-517
Never allow children to operate the machine
English-10
8011-518
Keep children away from the work area
SAFETY INSTRUCTIONS
Maintenance
WARNING !
The engine must not be started when the driver’s floor plate or any protective plate
for the mower deck’s drive belt is removed.
Safe Handling of Gasoline
To avoid personal injury or property damage,
use extreme care in handling gasoline.
Gasoline is extremely flammable and the
vapors are explosive.
• Extinguish all cigarettes, cigars, pipes,
and other sources of ignition.
• Use only approved gasoline container.
• Never remove gas cap or add fuel with
the engine running. Allow engine to cool
at least two (2) minutes before refueling.
• Never fuel the machine indoors.
• Never store the machine or fuel
container where there is an open flame,
spark, or pilot light such as on a water
heater or other appliances.
• Never fill containers inside a vehicle or
on a truck or trailer bed with plastic liner.
Always place containers on the ground
away from your vehicle when filling.
• Remove gas-powered equipment from
the truck or tailer and refuel it on the
ground. If this is not possible, then refuel
such equipment with a portable
container, rather than from a gasoline
dispenser nozzle.
• Keep the nozzle in contact with the rim of
the fuel tank or container opening at all
times until fueling is complete. Do not
use a nozzle lock-open device.
• If fuel is spilled on clothing, change
clothing immediately.
• Never overfill fuel tank. Replace gas cap
and tighten securely.
8011-516
Never fill the fuel tank indoors
WARNING!
The engine and the exhaust
system, become very hot during
operation.
Risk for burns if touched.
Allow engine and exhaust
system to cool at least two (2)
minutes before refueling
• Do not start the engine near spilled fuel.
• Never use gasoline as a cleaning agent.
• If leaks arise in the fuel system, the
engine must not be started until the
problem has been resolved.
• Check the fuel level before each use and
leave space for the fuel to expand,
because the heat from the engine and
English-11
SAFETY INSTRUCTIONS
the sun may otherwise cause the fuel to
expand and overflow.
General Maintenance
• Never operate machine in a closed area.
• Keep all nuts and bolts tight to be sure
the equipment is in safe working
condition.
• Never tamper with safety devices. Check
their proper operation regularly.
• Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage and remove any fuel-soaked
debris. Allow machine to cool before
storing.
• If you strike a foreign object, stop and
inspect the machine. Repair, if
necessary, before restarting.
• Never make any adjustments or repairs
with the engine running. Prevent starting
by removing the spark plug wire before
making adjustments or carrying out
maintenance.
8011-515
Never drive the machine in an enclosed space
• Check grass catcher components and
the discharge guard frequently and
replace with manufacturer’s
recommended parts, when necessary.
• Mower blades are sharp. Wrap the blade
or wear gloves, and use extra caution
when servicing them.
• Check brake operation frequently. Adjust
and service as required.
• Maintain or replace safety and instruction
labels, as necessary.
• Do not modify safety equipment. Check
regularly to be sure it works properly.
The machine must not be driven with
defective or unmounted protective
plates, protective cowlings, safety
switches, or other protective devices.
• Do not change the settings of governors
and avoid running the engine with overly
high engine speeds. If you run the
engine too fast, you risk damaging the
machine components.
• Be very careful when handling battery
acid. Acid on skin can cause serious
corrosive burns. If you spill battery acid
on your skin, rinse immediately with
water.
Always use protective glasses
when handling the battery.
WARNING!
The battery contains lead and
lead compounds, chemicals that
are considered to cause cancer,
birth defects, and other
reproductive system damage.
Wash your hands after handling
the battery.
English-12
SAFETY INSTRUCTIONS
• Acid in the eyes can cause blindness,
contact a doctor immediately.
• Be careful when servicing the battery.
Explosive gases form in the battery. Never
perform maintenance on the battery when
smoking or near open flames or sparks.
The battery can explode and cause serious
injury/damage.
• Ensure that nuts and bolts, especially the
fastening bolts for the blade attachments,
are properly tightened, torqued and that
the equipment is in good condition.
•
• Sparking can occur when working with the
battery and the heavy cables of the starter
circuit. This can cause battery explosion,
fire or eye injury. Sparking in this circuit
can not occur after the chassis cable
(normally negative, black) is removed
from the battery.
6003-009
Do not smoke when performing maintenance on the
battery. The battery can explode and cause serious
injury/damage
WARNING!
Avoid electrical sparking and its
consequences by the following
routines:
• Use protective goggles.
• Ensure that the fuel filler cap is mounted
tightly and no flammable substances is
stored in an open vessel.
• Never work with the starter circuit if there
is spilled fuel.
• Disconnect the chassis cable from the
battery first and reconnect it last.
• Do not make a bridge short circuit across
the starter relay to run the starter.
• Never use the machine indoors or in
spaces lacking proper ventilation. The
exhaust fumes contain carbon monoxide,
an odorless, poisonous, and lethal gas.
• Stop and inspect the equipment if you
run over or into anything. If necessary,
make repairs before starting.
• Never make adjustments with the engine
running.
8009-728
Risk of sparking
• The machine is tested and approved only
with the equipment originally provided or
English-13
SAFETY INSTRUCTIONS
recommended by the manufacturer. Only
use approved repair parts for the
machine.
• The blades are sharp and can cause
cuts and gashes. Wrap the blades or use
protective gloves when handling them.
• Check the parking brake’s functionality
regularly. Adjust and service as
necessary.
• The mulch blades should only be used in
familiar areas when higher quality
mowing is desired.
• Reduce the risk of fire after using the
machine by removing grass, leaves, and
other debris that may have accumulated
on the machine. Allow the machine to
cool before putting it in storage.
• Clean deck and underside of deck after
each use and, avoid spraying engine and
electrical components with water.
8011-644
Clean the machine regularly
Transport
• The machine is heavy and can cause
serious crushing injuries. Be extra
cautious when it is loaded on or
unloaded from a vehicle or trailer.
• Use an approved trailer to transport the
machine. Activate the parking brake, turn
off the fuel supply, and fasten the
machine with approved fastening
devices, such as bands, chains, or
straps, when transporting.
• Do not operate this machine on public
roadways.
• Check and abide by local traffic
regulations before transporting the
machine on any road.
• Do not tow this machine, it may cause
damage to the drive system.
• Do not tow any trailers, etc. with this
mower. They may jackknife or overturn
causing damage to the mower and
possibly serious injury to the operator.
• Load the unit onto truck or trailer by
driving up ramps of suitable strength
using a slow speed. Do not lift! The
machine is not intended to be lifted by
hand.
IMPORTANT INFORMATION
The parking brake is not sufficient to lock
the machine in place during transport.
Ensure that the machine is well fastened
to the transport vehicle. Always reverse
the machine onto the transport vehicle to
avoid tipping it over.
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SAFETY INSTRUCTIONS
Customer responsibilities
• Read and observe the safety rules.
• Follow a regular schedule in maintaining,
caring for and using your mower.
• Follow the instructions under
"Maintenance” and "Storage” sections of
this owner’s manual.
• This machine has no brain. Use yours!
WARNING !
This mower is equipped with an internal combustion engine and should not be
used on or near any unimproved forest-covered, bush-covered or grass-covered
land unless the engine’s exhaust system is equipped with a spark arrester
meeting applicable local or state laws (if any). If a spark arrester is used, it should
be maintained in effective working order by the operator.
A spark arrester for the muffler is available through your authorized Dixon dealer.
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CONTROLS
Controls
This operator’s manual describes the Dixon
Zero Turn Rider. The rider is fitted with a
Briggs & Stratton engine.
Transmission from the engine is made via two
belt-driven hydraulic transaxles, one for each
drive wheel. Using the left and right steering
controls, the flow is regulated and thereby the
direction and speed.
Control Locations
6
Locations of the controls
Zero Turn Rider
3
7
1
8050-145
5
9
4
11
13
10
12
8
2
8050-146
1. Parking brake 17 8. Hour meter 21
2. Motion control levers 16 9. Choke control 21
3. Fuel shut off valve 18 10. Ignition switch 21
4. Seat adjustment bolts 18 11. Throttle control 22
5. Fuel tank cap 19 12. Blade switch 22
6. By pass linkage 19 13. Cutting height pedal 23
7. Fuses 20
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Page Page
CONTROLS
1. Parking Brake
IMPORTANT INFORMATION
The machine must be absolutely standing
still when applying the parking brake.
The parking brake is found on the left of the
machine. Pull the lever backward to activate
the brake and forward to release it.
8011-711
Parking brake not activated
2. Motion Control Levers
The machine’s speed and direction are
continuously variable using the two steering
controls. The steering controls can be moved
forward or backward about a neutral position.
Furthermore, there is a neutral position,
which is locked if the steering controls are
moved outward.
When both controls are in the neutral position
(N), the machine stands still.
By moving both controls an equal amount
forward or backward, the machine moves in a
straight line forward or backward respectively.
In order, for example, to turn right while
moving forward, move the right control
towards the neutral position. The rotation of
the right wheel is reduced and the machine
turns to the right.
Zero turn can be achieved by moving one
control backward (behind the neutral position)
and carefully moving the other steering
control forward from its neutral position. The
rotation direction when zero turning is
determined by which steering control is
moved backward behind the neutral position.
If the left steering control is pulled backward,
the machine turns to the left. Use extra care
when using this maneuver.
8011-789
Steering controls
WARNING !
The machine can turn very
rapidly if one steering control
is moved much further forward
than the other.
If the steering controls are in uneven
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positions when standing still or do not fit in
the slots for moving the controls outward,
they can be adjusted.
CONTROLS
1
Tracking
If the mower is not tracking straight, check
the air pressure in both rear tires.
Recommended air pressure is 15 psi. (1 bar)
Tracking must be checked on a flat and level
concrete or blacktop surface. If the unit still
does not track straight contact your Dixon
workshop for adjustments.
3. Fuel Shut Off Valve
The fuel shut off valve is located under the
fuel tank. The valve has two positions;
ON and OFF.
1. Forward
2. Neutral
3. Neutral slot, Neutral lock
4. Reverse
Fuel shut off valve in OFF position
2
3
4
8011-791
4. Seat adjustment bolts
With the machine off remove the two bolts
holding the seat pan down and flip the seat
forward.
The seat can be adjusted lengthways. When
making adjustments, loosen the four bolts
under the seat pan, after which the seat can
be moved backward or forward.
Once the seat is adjusted to your liking. Flip
the seat back down and rebolt the seat pan to
the frame.
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8011-712
Fuel shut off valve in OFF position
CZ-1
Lengthways adjustment
CONTROLS
5. Refueling
Read the safety instructions before refueling.
The machine has one fuel tank, just behind
the seat. The tank volume is 5.4 gallons
(20.4 liters).
Make sure the fuel cap is properly tightened
and the cap gasket is not damaged.
The engine will run on a minimum of 85octane unleaded gasoline (no oil mix).
Environmentally adapted alkylate gasoline
can be used beneficially. See also Technical
Data concerning ethanol fuel. Methanol fuel is
not allowed.
WARNING!
Gasoline is highly flammable.
Observe caution and fill the
tank outdoors
(see the safety instruction).
8011-761
Fuel tank
WARNING!
The engine and the exhaust
system, become very hot during
operation.
Risk for burns if touched.
Allow engine and exhaust
system to cool at least two (2)
minutes before refueling
WARNING!
Fill to bottom of filler neck. Do
not overfill. Wipe off any
spilled oil or fuel. Do not store,
spill or use gasoline near an
open flame.
When operating in temperatures below 32° F.
(0° C.), use fresh, clean winter grade gasoline
to help insure good cold weather starting.
IMPORTANT INFORMATION
Experience indicates that alcohol
blended fuels (called gasohol, ethanol or
methanol) can attract moisture which
leads to separation and formation of
acids during storage. Acidic gas can
damage the fuel system of an engine
while in storage. To avoid engine
problems, the fuel system should be
emptied before storage of 30 days or
longer. Drain the gas tank, start the
engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
the next season. See Storage
Instructions for additional information.
Never use engine or carburetor cleaners
in the fuel tank or permanent damage
may occur.
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CONTROLS
6. By pass linkage
When pushing or pulling the mower, be sure
to engage the IZT (Integrated Zeroturn
Transaxle) bypass linkages. The IZT bypass
linkages are located on the rear of the frame,
below the rear engine guard.
• Raise the deck into the highest cutting
position.
CZ10-2
1. IZT Bypass linkage
Bypass linkages
• Pull the IZT bypass linkages out and into
the slots and release so that it is held in
the bypass position.
• To reengage the IZT’s to drive, reverse
the above procedure.
7. Fuses
The fuses are located in a holder at the right
hand side of the battery compartment. They
are flat pin fuses of the same type used in
automobiles.
1
2
CZ12
1. Head outside of rear deck
2. IZT Bypass linkage in bypass position
Bypass position
There are two fuses.
Fuse ratings and functions:
• 20 A, Primary fuse.
• 7.5 A, Mower deck coupling.
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8011-483
Fuses
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