Dixon ZTR 8025 User Manual

Operator's Manual

8000 SERIES

ZTR® MOWERS

IMPORTANT - READ CAREFULLY

The Dixon®ZTR®Mower is both easy and fun to operate. H oweve r , any po wer mower must be operated properly to be safe. It is not a toy or a r ecr eational vehicle. Befor e you

start to use the mower , read the operator's manual car efully and become completely familiar with the controls.

The information in this operator's manual applies to all Dixon® ZTR®8000 Series Commercial Mow ers. Your Dixon dealer will gladly answer any questions.

See your dealer for warranty service, parts and repairs.

DIXON INDUSTRIES, INC. A BLOUNT International Inc. Co. PO BOX 1569 COFFEYVILLE KS 67337 0945 316 251 2000

INDEX

SAFETY ............................................Pages 4-9

WARRANTY POLICY..........................Page 10

SPECIFICATIONS .............................Page 11

SEAT ADJUSTMENT...........................Page 12

CONTROLS .......................................Pages 13-16

OPERATION INSTRUCTIONS ............Pages 17-22

CARE AND MAINTENANCE ................Pages 23-33

STANDARD SERVICE PARTS LIST .....Page 34

TROUBLESHOOTING.........................Pages 35-36

8000 Series Part No. 13092-0700

SAFETY

RIDING LAWNMOWERS, IF IMPROPERLY OPER-

ATED, CAN CAUSE SERIOUS INJURY OR DEATH

The most common causes of injury to the operator or bystander...

BLADE CONTACT

RUN-OVER

TIP-OVER

BACK-OVER

...read and understand this manual to prevent injuries.

SAFETY

Safety Alert Symbol

When you see this symbol,

BE ALERT to the potential for injury.

Follow recommended safety precautions and safe

operating practices.

Danger

indicates an imminently hazardous situation which, if

not avoided, will result in death or serious injury.

Warning

indicates a potentially hazardous situation which, if

not avoided, could result in death or serious injury.

Caution

indicates a potentially hazardous situation which, if

not avoided, may result in minor or moderate injury.

It may also be used to alert against unsafe practices.

SAFETY

This cutting mower is capable of amputating hands & feet,

and throwing objects.

Failure to observe the following safety instructions could result in

serious injury or death.

GENERAL OPERATION:

• Read, understand, and follow all instructions in the manual and on the mower before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate the mower.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

• Be sure the area is clear of other people before mowing. Stop mower if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

• Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the deflector in place.

• Slow down before turning.

• Never leave a running mower unattended. Always turn off blades, set parking brake, stop engine, and remove key before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass catcher or unclogging chute.

• Mow only in daylight or good artificial light.

• Do not operate the mower while under the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or unloading the mow er into a trailer or truck. Do not ride the mo wer when loading & unloading.

• Always wear safety goggles or safety glasses with side shields when operating mower .

• Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury .

• Follow the manufactur er's recommendation for wheel weights or counterweights.

• Maintain or replace safety and instruction labels, as necessary.

SLOPE OPERATION:

Slopes are a major factor related to loss-of-control and tip-over accidents,

which can result in severe injury or death.

SAFETY

All slopes require extra caution.

If you cannot back up the slope or if you feel uneasy on it,

Mow across the slope with your Dixon ZTR - never up or down. Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts or bumps. Uneven terrain could overturn the mower. Tall grass can hide

obstacles. Use slow speed. Tires may lose traction on slopes even though the brakes are functioning properly. Use extra care with grass catchers or other attachments. These can change the stability of the mower. Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly

down the slope. If front wheels lift off the ground, pull the levers back to stabilize the mower.

do not mow it!

DO NOT

Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel

is over the edge of a cliff or ditch, or if an edge caves in.

Do not mow on wet grass. Reduced traction could cause sliding. Do not try to stabilize the mower by putting your foot on the ground. Do not use grass catcher on steep slopes.

SAFETY

CHILDREN:

Tragic accidents can occur if the operator is not alert to the

presence of children.

Children are attracted to lawn mowers and the mowing

activity.

NEVER assume children will stay where they were last seen.

Be alert to avoid accidents.

• Keep children out of the mowing area and under the watchful care of another responsible adult.

• Be alert and turn mower off if a child enters the area.

• Before and during backing, look behind and DOWN for small children.

• Never carry children. They may fall off and be seriously injured or interfere with safe mower operation.

• Never allow children to operate the mower.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

SAFETY

SERVICE:

• Use extra care in handling gasoline and other fuels. They are

flammable and vapors are explosive.

Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow

engine to cool before refueling. Do not smoke. Never refuel the mower indoors. Never store the mower or fuel container inside a building where

there is an open flame, If fuel is spilled on clothing, change clothing immediatley. To prevent fire and explosion caused by static electricity:

Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling.

When practical, remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle.

If a gasoline dispenser nozzle must be used, keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open

device.

• Never run a mower inside a closed area. The exhaust fumes are

toxic.

• Keep nuts and bolts tight, especially blade attachment bolts,

and keep equipment in good condition.

• Never tamper with safety devices. Check their proper operation

regularly.

• Keep mower free of grass, leaves, or other debris buildup.

Clean up oil or fuel spillage. Allow mower to cool before storing.

• Stop and inspect the equipment if you strike an object. Repair,

if necessary, before restarting.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with original equipment parts, when necessary.

DIXON INDUSTRIES, INC. a BLOUNT company AIRPORT INDUSTRIAL PARK PO BOX 1569 COFFEYVILLE KS 67337 0945 316 251 2000 FAX 316 251 4117

DIXON LIMITED WARRANTY POLICY - COMMERCIAL MODELS

8000 Series

WARRANTY: Home Owner Application: This Dixon Warranty term is for a period of three (3) years from date of purchase. from the date of purchase or 750 hours whichever comes first. Commercial use is specified as use other than, or in addition to, mowing at owner's primary place of residence.

AND WORKMANSHIP AND PROVIDES FOR REPLACEMENT OR REPAIR OF PARTS INCLUDING

1. Warranty applies only to original retail purchaser of new and unused mowers and accessories.

2. All Dixon warranty must be accomplished by authorized Dixon dealers and in accordance with Dixon

Commercial Application: Dixon mowers used for commercial application are warranted for one (1) year

DIXON ZTR MOWERS ARE WARRANTED AGAINST DEFECTS IN MATERIALS

LABOR COSTS. THIS WARRANTY IS SUBJECT TO THE FOLLOWING CONDITIONS

AND LIMITATIONS:

warranty policy and allowances. All warranty claims must be approved by Dixon Industries, Inc.

3. Battery warranty: Limited to 90 days from date of purchase.

4. Accessories Warranty (Grass Catchers, Snow Blades, Covers, etc.): Limited to 90 days from date of purchase. 5 Warranty does not apply to damage in transit or incidents of misuse, negligence, accidents, or alteration. The

use of parts or components other than those supplied by Dixon Industries, Inc. VOIDS ALL WARRANTY.

6. The following items are not covered by this warranty policy: (a) Pick up and delivery charges for transportation of mower to and from an Authorized Dixon dealer's place of business. (b) Routine maintenance or adjustments. (c) Belts/cutting blades/HydroGear filters. (d) Engines -- All engines used on Dixon ZTR mowers are warranted by each individual engine manufacturer. (e) Any costs or expense of providing substitute equipment while repair work is being performed on a warranted mower.

7. There is no other express warranty. Implied warranties, including those of merchantability and fitness for a particular purpose, are limited to the same duration of the express warranty, and to the extent permitted by law any and all implied warranties are excluded. Liabilities for consequential damages under any and all warranties are excluded.

Blue/Customer Yellow/Dealer White/Dixon Ind.

WARRANTY VALIDATION: At the time of sale, selling dealer must review each portion of this warranty document, complete the information section below, secure customer's signature &send copy to Dixon Industries, Inc.

DATE OF PURCHASE MODEL S/N

Owner's Name Dealership Address Address

Owner's Signature Dealer's Signature

SPECIFICATIONS

Specifications go here

8000 Series

CHASSIS: 11 GA - rectangular tube BODY: Folded sheet metal. SEAT: Designed for operator comfort with padded back and arm rests. Seat is adjustable

fore and aft.

MOWER DECK: 2 Decks are available. Both decks are made of 10 GA fabricated welded

construction with 7 -" GA reinforcement plate. 3 blades combine for either a 60" or 72" cut width. Cut height approximately 1.5" to 6" via 11 position lift handle.

BLADE DRIVE: Electric clutch DRIVE SYSTEM: Each rear wheel is independently driven by a HydroGear BDA pump and White

CE wheel motor.

ENGINE: 25HP Kohler Command, 4-Cycle, V-Configuration, Overhead Valve, Air-

Cooled, Gasoline, Vertical Shaft, Aluminum Head, and Crankcase with Cast Iron Liners, Full Pressure Lubrication/Full Flow Filter, Pulse-type Fuel Pump, Fixed Jet Carburetor w/Smart-Choke, Electronic Ignition, In-Line Fuel Filter, Dual Element Air Cleaner.

STARTING SYSTEM: Electric by key switch operation with safety interlocks on parking brake and blade

drive clutch.

TIRES: Front 13-6.5x6

Rear 23-10.5x12

RECOMMENDED Front 12 lbs. TIRE PRESSURE: Rear 12 lbs.

CAPACITIES: Fuel - 11.5 gallons (approx)

Hydrostat oil tank - 4 quart with in-line 40 micron filter Hydrostat oil recommendation, refer to page 36 Engine - 2 qts. SAE 10W30 (with filter)

DIMENSIONS: Width 73.5"(60" Deck), 85.5"(72" Deck)

Height 54" Length 87" Weight 1020 lbs.(60" Deck), 1054 lbs.(72" Deck)

NOTE: Additional information provided in service instructions under the individual

component.

SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE

SEAT ADJUSTMENT INSTRUCTIONS

8000 Series Models

FORE & AFT ADJUSTMENT

1. Grasp seat slide adjuster and move it into adjustment position.

2. Slide seat forward or backward.

3. Release seat slide adjuster .

SEA T BACK ADJUSTMENT

1. Rotate knob clockwise to recline.

2. Rotate knob counter-clockwise to raise.

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